Waterous Foam Manager Installation Instructions Manual

Foam manager system with advantus fire pumps

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Foam Manager System with Advantus
Foam Managert System
with AdvantusR
Waterous Company 125 Hardman Avenue South, South St. Paul, Minnesota 55075 USA (651) 450-5000
All content in this instruction is property of the Waterous Company. Instructions subject to change without notice.
All content in this instruction is property of the Waterous Company. Instructions subject to change without notice.
All content in this instruction is property of the Waterous Company. Instructions subject to change without notice.
Instructions subject to change without notice.
Installation Instructions
Form No.
Section
F-1031
3026
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(Only if Foam Pump was Shipped Loose)
Mounting Foam Pump
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Advantus Foam Pump:
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Issue Date
Rev. Date
01/18/08
05/11/12
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Summary of Contents for Waterous Foam Manager

  • Page 1: Table Of Contents

    Instructions subject to change without notice. All content in this instruction is property of the Waterous Company. Instructions subject to change without notice. All content in this instruction is property of the Waterous Company. Instructions subject to change without notice.
  • Page 2: Introduction

    This instruction covers the installation of a Foam Managert Foam System. Other installation instructions available: The Foam Managert system is factory mounted on a Waterous CS, CSU, CM CS, CSU, CM, CMU Series Fire Pump, F-1031, Section 3011 or CMU midship pump.
  • Page 3: Components

    System Components Listed below are the Foam Managert Foam System's standard items furnished, optional items from Waterous and items not furnished by Waterous. Standard Items Furnished Optional Items from Waterous Description Ref. No. Description Foam Tank Level Switch Advantust Foam Pump (Proportioner)
  • Page 4 System Components Items Shipped Loose with Advantus Foam Pump To Foam Tank F-1031, Section 3026 Page 4 of 17...
  • Page 5: Lubrication Foam Pump Oil Fill

    Lubrication Foam Pump Oil Fill Check the oil level of the foam pump and add if necessary: AdvantusR Foam Pump Oil Foam Pump Model Level from Top of Oil Fill Port Use Oil Advantus 3 3/4 inch (19 mm) Synthetic 10W-30 (Mobil 1 recommended) Advantus 6 1 inch (25 mm) Advantus 3 Systems...
  • Page 6: Installation

    Installation Fire Pump Mounting For fire pump mounting instructions, see F-1031, Section 3011, CM/CS Installation Instructions. Foam Pump Mounting Required if the Foam Pump is not mounted on the Fire Pump at the factory (shipped loose). Install Foam Pump in Apparatus: Foam concentrates should gravity feed to the foam pump inlet from the foam tank.
  • Page 7: Hose, Cables And Mounting Bracket

    3 Hose, Cables and Mounting Bracket Foam Injection Hose Connections, Mounting Bracket Dimensions Cable Connections Foam Pump Note: If longer cables are required, cable extensions are available, contact Waterous. See page 14 for OIT cable connection Mounting Bracket 1/2 NPT x 3/8 NPT Adapter...
  • Page 8: Advantus 6

    Foam Injection Hose Connections, Mounting Bracket Dimensions Cable Connections 90_ Street Elbow, Foam Pump 1/2 NPT Note: If longer cables are required, cable extensions are available, contact Waterous. See page 14 for OIT cable connection 48 in. Hose furnished, if longer hose required, contact Waterous...
  • Page 9: Panel Components

    Panel Components OIT (Control Panel) Determine a location for the Operator Interface Terminal (OIT) on the operator panel of the equipment. · Consider the routing path of the cable from the OIT to the pump / motor Instruction Panel driver assembly (see Page 13). ·...
  • Page 10: Foam Concentrate Connection

    The flow should go from the center port to each of the other ports. nished by Waterous. The in-line foam concentrate strainer must be installed in The hose and fittings from the inject port to the foam injector fitting should have the line and be accessible for maintenance.
  • Page 11: Water/Foam Solution Distribution

    Water / Foam Solution Distribution 1. Waterous furnishes a mix manifold mounted on the pump with 2-1/2 in. 4. Optional static mixers feature a six element mixing array inside a stainless Victaulic or 3 in. Victaulic discharge. steel pipe. Measuring 14 inches in overall length and 2-1/2" inches in diameter, the static mixers can be fitted with Victaulic, NPT or both con­...
  • Page 12: Electrical Wiring

    Electrical Wiring Electrical Components Power to Foam Pump The large circuit breaker (see Page 13) is used to connect the 12 or 24 VDC CAUTION input power. Follow the systems electrical diagrams on the following pages for Make sure you provide adequate electrical power from the battery. Use 8 proper hookup of each of the electrical components.
  • Page 13: Wiring Schematic

    Advantus Foam Pump Schematic +12 or 24 VDC Operator Interface Terminal (from vehicle) Chassis Ground Resettable Voltage Breaker Gray Power to the Foam Pump Black Pump Motor Control Box (see Pages 13 & 14) Ground Tank B Select Tank A Float Switch Tank B Float Switch Auto Run Terminal Block...
  • Page 14: Cables And Grounding

    Foam Pump Cables Foam Manifold Grounding 1. Connect the control cable (8 pin) from the control box terminal to the back The manifolds must be grounded. If metal piping is used, sufficient grounding of the OIT control panel. Labels on the control box identify the terminal as may be present.
  • Page 15: Foam Tank Switch - Single Or Dual

    Foam Tank Switch - Dual or Single F-1031, Section 3026 Page 15 of 17...
  • Page 16: Foam Pump Calibration

    Foam Pump Calibration The Advantus system is able to be field calibrated using the control function buttons on the operating interface terminal (OIT), see figure below. Only units of measure, water flow and the foam percentage default can be field set. A.
  • Page 17: Troubleshooting Guide

    Troubleshooting Guide It is important to know what to do if your foam system is not operating properly. This troubleshooting guide should help you diagnose, isolate and fix the problem encoun‐ tered. Problem Cause Using wetting agent in place of foam Flush system and install Class “A”...

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