INSTALLING THE UNIT 1. Inspecting the Supplied Equipment The package includes the following items: CRATE #1 a . The pre assembled Base Module two pump package with piping, pumps, wire whips, check valves, isolation valves, suction and discharge headers, instrumentation, integral mounting frame, and drain valves . Two additional grooved connections are included to connect the extension header with the Triplex package b .
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Figure 2 36.13 in QUAD ONLY 25.13 in TRIPLEX ONLY 24.13 in QUAD ONLY 16.00 in 3.20 in 4.00 in 2.70 in DISCHARGE HEADER CONNECTION POINT TO SYSTEM PIPING (REFERENCE POINT FOR LAG BOLT LOCATIONS) 40.98 in 46.89 in DRILLING LOCATION FOR LAG BOLTS (8 FOR DUPLEX, 12 FOR TRIPLEX, 16 FOR QUAD)
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3. Mount and Install the Control Panel Unpack the control panel and place the panel on the upper base module discharge header such that the mounting studs on the upper header can pass through the holes located on the bottom of the control panel . Using the hardware found in the accessory kit (remove Hardware Bag #2), place washer, then lock washer and nut on each stud and tighten each nut down firmly .
5. Site Piping to the Package Do not over tighten piping connections on the fittings used to connect the site plumbing to each header as this could CAUTION damage the equipment and/or headers . As mentioned earlier, the site water (suction and discharge) can be connected to either end of the suction and discharge manifolds . User installed isolation valves are required near the inlet and outlet to the packaged assembly .
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Figure 5 PUMP ICONS: Icons for each of the pumps as well as the pump numbers are also shown on the System Screen . The currently designated lead pump has a blue background field behind the Pump # label and the lag pump labels have a white background with green border . The pump icons will change color depending on their current operating status .
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COMMISSIONING MODE: Pressing button to the right of the choice menu and selecting “1” will set the system to operate in this mode . As described previously, this will enable the user, on the SYSTEM SCREEN, to toggle pumps ON and OFF to support startup or maintenance activities . The system will also default to this mode when only 1 pump is selected as AVAILABLE .
The user can return to the SETUP PAGE 2 screen by pressing the SETUP PAGE 2 button located at the lower right side of the screen or they can go to the SYSTEM SCREEN . TROUBLESHOOTING Reminder! Use this troubleshooting guide in conjunction with the Franklin Electric Inline Constant Pressure Owner’s Manual to help with resolving operational issues with the package/pumps .
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Fault Possible Causes Corrective Action Noise in the Discharge Header When Pumps are Operating Air pocket in the discharge header Remove the air in the manner described in the set up instructions . Retighten fittings . When tightening any of the fittings in any one pump circuit, the corresponding fittings in the other circuits must be tightened by an equal number of turns .
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Setup Page 2 - Lag Pump Differential Setting and Pressure Transducer Setups While on the system screen press SETUP SETUP PAGE 2 If a 4-20 ma pressure transducer is used in this system and it has an upper pressure other than 150 psi, input the upper pressure range of the transducer (in psi) in this input box.
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Setup Page 3 - Pump Boost to Prevent Shut Down Hunting While on the system screen press SETUP SETUP PAGE 2 SETUP PAGE 3 If a pressure boost is desired to prevent potential nuisance shut down hunting, enter the pressure di erential in this field.
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Modbus Configuration Item Options Com Port Port 2 Modbus Device ID Selectable: 1-255 Baud Rate Selectable: 9600, 19200, 38400, 57600, or 115200 Data Bits Parity None Stop Bits Standard RS-485 Read Parameters Preset Holding Registers Register 0240h Pressure SP (Pressure SP /10) (Example 800 = 80 .0 PSI) Register 0241h Actual Pressure (Pressure PV / 10) (Example 786 = 78 .