Billy Goat DL2900V Owner's Manual

Billy Goat DL2900V Owner's Manual

Dl truck loader vacuum

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DL2900V, DL2900VMM, DL3700V Owner's Manual
DL Truck Loader Vacuum Owner's Manual
DL2900V, DL2900VMM, DL3700V
Beginning Serial #: 100515001
NOT FOR SALE IN CALIFORNIA
Original Instructions
IMPORTANT- READ CAREFULLY BEFORE USE AND KEEP FOR FUTURE REFERENCE
Part No. 792504
Form No. F070617B
1

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  • Page 1 DL2900V, DL2900VMM, DL3700V Owner’s Manual DL Truck Loader Vacuum Owner’s Manual DL2900V, DL2900VMM, DL3700V Beginning Serial #: 100515001 NOT FOR SALE IN CALIFORNIA Original Instructions IMPORTANT- READ CAREFULLY BEFORE USE AND KEEP FOR FUTURE REFERENCE Part No. 792504 Form No. F070617B...
  • Page 2: Table Of Contents

    Table of Contents Specifications/Accessories Instruction Labels/Packing Checklist Packing Checklist Assembly Operation 9-10 Maintenance 10-13 Troubleshooting Service Kits 15-16 Illustrated Parts and Part Lists 17-24 Declaration of Conformity 25-27 Part No. 792504 Form No. F070617B...
  • Page 3: Specifications/Accessories

    DL. Allows unit to be (203mm x1.5m) flexible steel hose mounted for pickup from rear. increases exhaust distance. 12” Hose P/N 791034 (DL2900V,DL2900VMM) 8” Flexible Hose P/N 791107 P/N 791152 14” Hose P/N 792208 (DL3700V) 8” Flexible Steel Hose P/N 791106 Part No.
  • Page 4: Instruction Labels/Packing Checklist

    Instruction Labels The labels shown below were installed on your BILLY GOAT® DL Vacuum. If any labels are damaged or missing, replace them before operating this equipment. For your convenience in ordering replacement labels, part numbers are included in the Illustrated Parts List. The correct position for each label may be determined by referring to the Figure and Item numbers shown.
  • Page 5: Packing Checklist

    791117 791117 -Clamp T-bolt Overcenter 12” Hose (DL2900V) 791065 791065 792219 -Clamp T-bolt Overcenter 14” Hose (DL3700V) -Band hose boom 12” (DL2900V & DL2900VMM) 790153 790153 792403 -Band hose boom 14.50” (DL3700V) Hose 12” X 10” (DL2900V & DL2900VMM) 791034...
  • Page 6: Assembly

    Packing Checklist Continued Parts Bag Hardware Includes: Fig. 9 Assembly NOTE: Items in ( ) can be referenced in the Parts Illustration and Parts List on pages 17-24. 1. SECURELY ATTACH unit to the bed of a truck or to a trailer, so that the exhaust discharges into an enclosed container.
  • Page 7 3/8" dia. bolts, with washers and locking nuts (see Fig. 10). Mounting: Fig. 11 illustrates the mounting po- sition to the trailer (Billy Goat Part No. 791152) available from your Billy Goat dealer. The unit is only mounted one way.
  • Page 8 Assembly Continued Mounting Exhaust Elbow (See Fig. 12) Note: this process requires two people, one to support the exhaust elbow and one to attach plates and hardware. 1. Remove the hardware from the clamps (items 30 and 40). 2. Apply good quality grease to the top and bottom of the toothed plate of the exhaust elbow (item 31).
  • Page 9: Operation

    Operation Vacuuming Operation Important With the machine off and spark plug disconnected check the condition of the replaceable liner before every use and replace if necessary. Exhaust Direction and Distance Exhaust direction and distance are controlled by the rotation of the exhaust elbow. Typically debris is aimed to discharge to the rear of the container.
  • Page 10: Maintenance

    Operation Continued Unclogging a Clogged Hose With engine running and unit secured to a trailer, truck bed, or other similar surface, fully stretch hose in a straight line to dislodge the clog. If the clog will not clear, turn unit off, and allow engine to come to a complete stop.
  • Page 11 Maintenance Continued Impeller Removal 1. Wait for engine to cool and disconnect spark plug wires from the both sides of the engine. 2. Disconnect the negative battery cable (black) (item 89) from the battery. 3. Remove the hose from the unit. 4.
  • Page 12 Maintenance Continued Wiring Diagram Part No. 792504 Form No. F070617B...
  • Page 13 Maintenance Continued Periodic Maintenance Maintenance Operation Each Every 20 Every 50 Every 100 Every Every Hr or First Hrs or 3 Hrs or 6 Month Months Months • Check engine oil Engine Oil • Change engine oil • Check air filter •...
  • Page 14: Troubleshooting

    Troubleshooting Problem Possible Cause Solution Will not vacuum or has poor • Nozzle buried in debris. • Withdraw nozzle from debris pile. vacuum performance • Clogged hose or exhaust. • Unclog hose or exhaust (See page 12) • Excessive quantity of debris. Engine will not start.
  • Page 15: Service Kits

    Some parts on your BILLY GOAT® DL Vacuum can be serviced through at-home maintenance with a service kit. You can purchase a service kit by contacting BILLY GOAT® customer service. Below is a list of service kits available for the BILLY GOAT® DL Vacuums and items that each service kit includes.
  • Page 16: Service Kits

    Service Kits Impeller Service Kit (P/N 792606) -Available for DL2900V & DL2900VMM models under P/N 792606 -Not available for DL3700V Part No. Description Quantity 792251 IMPELLER WA 20.00” X 1.4375” LOADER DL29 792104 PIRANHA BLADE WA DL35 792222 SCREWCAP 5/8”-18 X 3.00” ZP GR8 9201200 KEY 3/8”...
  • Page 17: Illustrated Parts And Part Lists

    Parts Drawing 1 Part No. 792504 Form No. F070617B...
  • Page 18 Parts List 1 DL29000V DL2900VMM DL3700V Item No. Description Part No. Part No. Part No. Quantity HOOK, SNAP SAFETY 5/16” ZP 791027 791027 791027 BAND HOSE BOOM 12” FORMED 790153 790153 BAND HOSE BOOM 14.50” 792403 FORMED HOSE INTAKE 12”X 10’ 791034 791034 HOSE 14”...
  • Page 19 Parts Drawing 2 Part No. 792504 Form No. F070617B...
  • Page 20 Parts List 2 DL29000V DL2900VMM DL3700V Item No. Description Part No. Part No. Part No. Quantity FLAPPER WA 12” SERVICE 791103-S 791103-S FLAPPER INTAKE 14” W/LA- 792603 BELS LEVER HOSE SWITCH 791068 791068 791068 NUT 3/8-16 SER. HEX WSHR 791079 791079 791079 FLNG...
  • Page 21 Parts Drawing 3 Part No. 792504 Form No. F070617B...
  • Page 22 Parts List 3 DL29000V DL2900VMM DL3700V Item No. Description Part No. Part No. Part No. Quantity BOOM HOSE HANGER 791113 791113 791113 BOLT CARRIAGE 5/16-18 X 3/4” ZP 8024039 8024039 8024039 ELBOW 8” DL SERVICE 791114 791114 ELBOW EXHAUST WA DL 12” RADIUS 791140 LABEL WARNING OPEI 400424...
  • Page 23 Parts Drawing 4 Part No. 792504 Form No. F070617B...
  • Page 24 Parts List 4 DL29000V DL2900VMM DL3700V Item No. Description Part No. Part No. Part No. Quantity GUARD MUFFLER DL35 792226-2 792226-2 792226-2 NUT-HEX-NYLK, FLG .3125”-18 ZP 8165002 8165002 8165002 HOUSING WA DL29/37 792108 792108 792108 SER. HEX WSHR FLNG SCR 0.375 - 16 x 0.75 791080 791080 791080 MUFFLER ASSY DL29/37...
  • Page 25: Declaration Of Conformity

    Руccкий English Suomi Latviešu Slovenščina български език Français Nederlands Slovák Čeština Norsk Ελληνικά Svenska Dansk Hrvatski Polski Türkçe Deutsch Magyar Português Español Italiano Română eesti keel Lietuvių EC Declaration of Conformity Δήλωση συμμόρφωσης ΕΚ Deklaracja zgodności UE Декларация за съответствие с европейските EU Megfelelőségi nyilatkozat Declaração de Conformidade à...
  • Page 26 Hand-/ armvibrationer (2) Massa tr Model Garantili Ses Gücü Seviyesi Ölçülen Ses Gücü Seviyesi Operatörün Kulağındaki Ses Basınç Seviyesi Makine Net Gücü El/Kol Titreşimi (2) Ağırlık DL2900V 122 dB(A) 121 dB(A) 100 dB(A) 21.6kW 2.96 m/s 215.5 kg DL2900VMM 122 dB(A)
  • Page 27 Miejsce produkcji / Osoba odpowiedzialna za Manufacturing Place / Keeper of Documentation Τόπος κατασκευής / Υπεύθυνος τήρησης αρχείων Място на производство / Архивар τεκμηρίωσης Místo výroby / Držitel dokumentace Gyártás helye / A dokumentáció őrzője przechowywanie dokumentów Fremstillingssted / Indehaver af dokumentationen Mjesto proizvodnje / Čuvar dokumentacije Herstellungsort / Verantwortlicher für die Dokumentation Sede di produzione / Archiviatore di documentazione...

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Dl2900vmmDl3700v

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