Snapper ZM2200K, ZM2200KU, ZM2500K, ZM2500KH, MZM2200KH, ZM5200M, ZM6100M Safety Instructions & Operator's Manual

Mid mount z-rider zero turning hydro drive series 0
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MODEL DESIGNATION
DRIVE SYSTEM TYPE
MOWER ORIENTATION
M – Middle Market
Z – Zero Turning – Hydro Drive
M – Mid Mount Mower
Z – Zero Turning – Hydro Drive
M – Mid Mount Mower
Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay
particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power
equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in
accordance with the operating instructions and common sense!
COPYRIGHT © 1999
SNAPPER INC.
ALL RIGHTS RESERVED
Safety Instructions & Operator's Manual for
MODEL NUMBER EXPLANATION
M
Z
22 – Engine Horse Power
25 – Engine Horse Power
52 – Mower Cutting Width
61 – Mower Cutting Width
MID MOUNT Z-RIDER
ZERO TURNING
M
22
00
POWER UNIT
00 – Series Designation
MOWER UNIT
00 – Series Designation
1

HYDRO DRIVE

SERIES 0
POWER UNIT MODELS
ZM2200K
ZM2200KU
ZM2500K
ZM2500KH
MZM2200KH
MOWER UNIT MODELS
ZM5200M
KH
SERIES DESIGNATION
K – Kohler Engine
KH – Kohler Engine
KU – Kubota Engine
M – Mower Deck
MANUAL No. 4-6481 (REV. 2, 8/20/99)
ZM6100M
ENGINE TYPE
ENGINE HP

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Table of Contents
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Summary of Contents for Snapper ZM2200K, ZM2200KU, ZM2500K, ZM2500KH, MZM2200KH, ZM5200M, ZM6100M

  • Page 1: Hydro Drive

    Z – Zero Turning – Hydro Drive M – Mid Mount Mower Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly.
  • Page 2: Section 1 - Important Safety Instructions

    If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
  • Page 3: Section 1 - Important Safety Instructions

    13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine. 14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.
  • Page 4: Table Of Contents

    These structures, when installed and used properly can offer additional security to the operator against serious injury in the event of a tip over accident. Operator Protective Structures may be required by local ordinances. Discuss your mowing application and ordinances with your local Snapper Dealer. TABLE OF CONTENTS...
  • Page 5: Familiarization

    OPERATOR’S SEAT FIGURE 1.1 1.2 NOMENCLATURE The nomenclature information above, Figure 1.1, shows the essential parts of the SNAPPER MID MOUNT Z- Its purpose, aside RIDER. It is recommended that all operator’s of this equipment become thoroughly familiar with the controls, components, and operation of this machine before operating.
  • Page 6: Section 2 - Operating Instructions

    Section 2 - OPERATING INSTRUCTIONS 2.1 PRE-START CHECK LIST Make the following checks and perform the service required before each start-up. 2.1.1. Check tires and add or release air as needed to bring pressure to 12 psi in drive tires. Pressure in front deck caster wheels should be 25 psi.
  • Page 7: Starting & Stopping Engine, Blades & Parking Brake

    Replacement of electric clutch may be necessary. Return the machine to an authorized Snapper dealer for replacement. DO NOT CONTINUE to operate mower if blades fail to stop in 7 seconds. 2. Move engine speed control to the Turtle “SLOW”...
  • Page 8: Parking Brake

    Section 2 - OPERATING INSTRUCTIONS 2.2.5. PARKING BRAKE 1. Engage parking brake by pulling the parking brake lever back to the engaged position. NOTE: Motion control lever (joystick) must be in the Neutral position to engage brake. See Figure. 2.6. NOTE: Engaging the parking brake locks the motion control lever (joystick) in the neutral position.
  • Page 9: Cutting Height Adjustment

    Section 2 - OPERATING INSTRUCTIONS 2.3 CUTTING HEIGHT ADJUSTMENT 1. Adjust cutting height as desired to any position, using deck lift lever. See Figure 2.8. NOTE: The engine does not have to be running to adjust cutting height. DECK LIFT LEVER SHOWN IN HIGH CUTTING HEIGHT POSITION FIGURE 2.8...
  • Page 10: Section 3 - Maintenance Instructions

    Section 3 - MAINTENANCE 3.1 INTRODUCTION To retain the quality of the SNAPPER mower, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance. For the correct part or information for a particular SNAPPER mower, always mention the model and serial number.
  • Page 11: Check Mower Drive Belt

    Section 3 - MAINTENANCE 3.2.3. CHECK MOWER DRIVE BELT 1. Foot Rest Removal a. Lower deck to lowest setting. b. Remove foot rest. See Figure 3.3. c. Removal of foot rest will allow access to deck belt. FIGURE 3.3 2. Checking Belt Tension The idler and spring provide proper belt tension and require no adjustment.
  • Page 12: Front Wheel Bearings Lubrication

    Reinstall reservoir cap. See Figure 3.6. IMPORTANT: DO NOT remove or service the transaxle fluid filters. This service should be made periodically by an authorized SNAPPER dealer. See the service schedule to determine the recommended change interval. OIL FILL...
  • Page 13: Fuel Filter Replacement

    Section 3 - MAINTENANCE 3.5 ANNUALLY (END OF EACH SEASON) (Continued from previous Page) 3.5.2. FUEL FILTER Service fuel filter as instructed below. Turn key to “OFF” position. Engine MUST be stopped and MUST be cold before removing filter. Clamp fuel line to prevent fuel spillage or perform filter change when fuel tank and fuel line are empty.
  • Page 14: Power Transfer Shaft Removal

    Section 3 - MAINTENANCE 3.6 DECK REMOVAL (Continued from previous page) 5. Remove shoulder bolts, washers and nuts from rear lift arm. See Figure 3.11. SHOULDER BOLT, WASHER & FIGURE 3.11 6. Disconnect pull bar from front axle by removing clevis pins and cotter pins.
  • Page 15: Section 4 - Adjustments And Repair

    However, if there is difficulty in making these adjustments and repairs, it is recommended that these repairs be made by an authorized SNAPPER dealer. 4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS) SIDE to SIDE and FRONT to REAR...
  • Page 16: Mower Deck Adjustment (Levelness)

    Section 4 - ADJUSTMENTS & REPAIR 4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS) (Continued) 6. Loosen the nuts and bolts that secure both front and rear deck support brackets on the high side of deck. Located above each support bracket, on the top part of the power unit frame, are three shim plates.
  • Page 17: Parking Brake Adjustment

    18 to 22 pounds of force to set the brake. If this adjustment does not result in proper braking action contact your authorized SNAPPER dealer for corrective action. See Figure 4.3. WARNING Do not operate this machine if the brakes are not...
  • Page 18: Mower Blade Sharpening

    Section 4 - ADJUSTMENTS & REPAIR 4.5.2. BLADE SHARPENING 1. Remove blade. See Figure 4.5. BEVELED WASHER FIGURE 4.5 2. Inspect condition of blade. See Figure 4.4. 3. If blade is in good condition, sharpen at 22 to 28 degrees. DO NOT sharpen beyond existing cutting edge.
  • Page 19: Battery Removal

    Section 4 - ADJUSTMENTS & REPAIR WARNING Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal which could cause sparks. Cables must be connected to battery terminals in the proper position. RED (Positive) cable must go to the ( + ) terminal.
  • Page 20: Battery Testing

    Section 4 - ADJUSTMENTS & REPAIR State of Charge 100% Charged w/ Sulfate Stop 100% Charged 75% Charged 50% Charged 25% Charged 0% Charged 4.7.4. BATTERY TESTING There are two types of battery tests: Unloaded and Loaded. The unloaded test is the procedure that will be discussed.
  • Page 21: Troubleshooting

    CORRECTIVE ACTION 1. Service battery. 2. Replace fuse. 3. Clean and check connections for good contact. 4. Contact authorized SNAPPER dealer. 1. Move blade engagement switch to “OFF”. 2. Set park brake. 3. Fill fuel tank with fresh fuel. 4. Move choke control to “CHOKE” position.
  • Page 22 5. Replace traction drive belt. 1. Move blade switch to the “ON” position. 2. Replace clutch belt. 3. Replace mower belt. 4. Contact authorized SNAPPER dealer. 5. Contact authorized SNAPPER dealer. 6. Connect power transfer shaft or repair damage. 1. Bring to proper pressure.
  • Page 23: Service Schedule

    ITEM SERVICE PERFORMED Engine Oil Check Oil Level Initial Oil Change Periodic Oil Change Clean Sponge Element Air Pre-Cleaner Clean or Replace Air Cleaner Replace Spark Plug Replace Fuel Filter Clean Shroud & Fins Engine Cooling System Battery Check Electrolyte Charge Battery Testing Battery Check Pressures...
  • Page 24: Warranty

    For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
  • Page 25: Primary Maintenance

    PRIMARY MAINTENANCE...
  • Page 26 PRIMARY MAINTENANCE...
  • Page 27 PRIMARY MAINTENANCE...
  • Page 28: Primary Maintenance

    PRIMARY MAINTENANCE...
  • Page 29 NOTES...
  • Page 30 NOTES...
  • Page 31 NOTES...
  • Page 32: Important

    Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA.

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