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Dealer Setup
& Adjustment Instructions
Simplicity ZT3000 / Snapper 355Z
Zero-Turn Riders & Mowers
This Dealer Setup Instruction covers the following products:
Mfg. No.
Description
Simplicity Models:
5900660
ZT3000B2444, Simplicity 24HP Briggs & Stratton ZT3000
Zero-Turn Rider with 44" Mower
5900662
ZT3000B2450, Simplicity 24HP Briggs & Stratton ZT3000
Zero-Turn Rider with 50" Mower
5900684
ZT3000B2450CE, Simplicity 24HP Briggs & Stratton
ZT3000 Zero-Turn Rider with 50" Mower (CE/Export)
Snapper Models:
5900681
Snapper 355ZB2444
5900682
Snapper 355ZB2450
5900685
Snapper 355ZB2450CE
ATTENTION SETUP PERSONNEL:
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing,
transporting, or storing the unit.
These warnings are highlighted by the safety alert triangle
symbol shown above, which signifies that an important safety
message is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.
8/2007
TABLE OF CONTENTS:
SAFETY RULES .................................................................2
Quick Setup List ................................................................3
Uncrating ............................................................................4
Battery Activation & Installation ......................................4
Rider Assembly .................................................................5
Seat and Safety Switch Assembly ...................................5
Install Ground Speed Control Levers ...............................5
Check Fluid levels .............................................................5
Fill and Check Engine Oil.................................................6
Check Transmission Oil Level .........................................6
Reduce and Check Tire Pressure ....................................6
Torque Mower Blades .......................................................7
Lubrication .........................................................................7
Perform Safety Checks .....................................................8
Functional Tests...............................................................8
Mower Blade Stopping Check..........................................8
Seat Switch Connection ...................................................8
Burnish PTO Clutch .........................................................8
Safety Interlock System ...................................................9
Seat Adjustments ............................................................10
Ground Speed Control Lever Adjustment.....................10
Operator Adjustment ......................................................10
Speed Balancing Adjustment .........................................11
Return-To-Neutral & Neutral Adjustment ......................11
Parking Brake Adjustment..............................................12
Suspension Adjustment .................................................13
PTO Clutch Adjustment ..................................................14
PTO Clutch Adjustment .................................................14
Blade Brake Check ........................................................14
Mower Deck Leveling ......................................................15
Roller Bar Leveling ..........................................................16
Transmission Oil Filter Change .....................................17
Hydraulic Pump Drive Belt Replacement ......................18
Mower Belt Replacement ................................................19
1
Form No. 5101067
Revision 01
Rev. Date: 8/2007
TP 300-7337-01-CH-SMN
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Summary of Contents for Snapper Simplicity ZT3000
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Page 1: Table Of Contents
Dealer Setup & Adjustment Instructions Simplicity ZT3000 / Snapper 355Z Zero-Turn Riders & Mowers This Dealer Setup Instruction covers the following products: Mfg. No. Description Simplicity Models: 5900660 ZT3000B2444, Simplicity 24HP Briggs & Stratton ZT3000 Zero-Turn Rider with 44” Mower 5900662 ZT3000B2450, Simplicity 24HP Briggs &... -
Page 2: Safety Rules
Simplicity / Snapper ZTR Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of equipment, severe personal injury or death to you, yourself or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. -
Page 3: Setup Procedures
Mower Assembly Lubrication SAFETY CHECKS Burnish Electric Clutch 8/2007 Simplicity / Snapper ZTR Steps to Perform ❏ Remove crate & banding. ❏ Place transmissions in PUSH position & roll off skid. ❏ Charge the battery ❏ Test battery with hydrometer or load-tester. -
Page 4: Uncrating
Simplicity / Snapper ZTR Uncrating 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove shrink-wrap plastic. 2. Cut any banding securing the unit. 3. Release parking brake. IMPORTANT NOTE When cutting crate from bottom skid, use caution around tires and mower rollers. -
Page 5: Rider Assembly
See SEAT ADJUSTMENTS and GROUND SPEED CONTROL LEVER ADJUSTMENTS in the Adjustments section. 8/2007 Simplicity / Snapper ZTR Figure 3. Seat Installation A. Seat B. Seat Plate C. 5/16-18 Nylock Flange Nut (4) D. -
Page 6: Check Fluid Levels
Simplicity / Snapper ZTR Check Fluid Levels Fill & Check Engine Oil 1. Use the dipstick (C, Figure 5) to check the engine oil level. If necessary add engine oil. Check engine manufacturer’s owner’s manual for oil recommendations. Check /Fill Transmission Oil Oil Type: 20W-50 conventional detergent motor oil. -
Page 7: Torque Mower Blades
• front caster yokes • mower deck idler arm • mower deck arbors Figure 9. Lubrication 8/2007 Simplicity / Snapper ZTR Figure 8. Mower Blade Installation A. Mower Blade Mounting Bolt B. Hex Washer C. Mower Blade Air Lift (Install With Points Up) D. -
Page 8: Perform Safety Checks
Simplicity / Snapper ZTR Perform Safety Checks WARNING Disengage the PTO, stop the engine, set the parking brake, and wait for moving parts to stop before leaving operator's position for any reason. If the unit does not pass the test, do not operate it. -
Page 9: Safety Interlock System
If the unit does not pass a safety test, do not operate it. Under no circumstance should you attempt to defeat the purpose of the safety interlock system. 8/2007 Simplicity / Snapper ZTR EXPORT MODELS ONLY: SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches. -
Page 10: Adjustment Procedures
Simplicity / Snapper ZTR Adjustment Procedures Seat Adjustments The seat and ground speed control levers should be adjusted so that operator’s elbows are supported by the arm rests when his/her hands are on the controls, and the ground speed control levers can be moved through their full range of motion without contacting the operator’s... -
Page 11: Speed Balancing Adjustment
NEUTRAL ADJUSTMENT The neutral adjustment for this unit is preset at the factory. 8/2007 Simplicity / Snapper ZTR Figure 12. Top Speed Adjustment A. Forward Top Speed Adjustment Bolt B. Control Lever Base C. Reverse Top Speed Adjustment Bolt Figure 13. -
Page 12: Parking Brake Adjustment
Simplicity / Snapper ZTR Parking Brake Adjustment 1. Disengage the PTO, stop the engine, engage the parking brake, and remove the key from the ignition. 2. Raise the seat plate to gain access to the parking brake components. 3. Measure the distance from the top of the brake spring rod (C, Figure 14) to the top of the lock nut (D) on both sides of the unit. -
Page 13: Suspension Adjustment
NOTE: After adjusting the front shock assembly, move the ring against the adjustment collar to prevent the collar from loosening during operation. 8/2007 Simplicity / Snapper ZTR Figure 15. Suspension Adjustment A. Front Shock Adjustment Collar TP 300-7337-01-CH-SMN... -
Page 14: Pto Clutch Adjustment
Simplicity / Snapper ZTR Figure 16. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO Clutch Adjustment Check the PTO clutch adjustment after every 100 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed. -
Page 15: Mower Deck Leveling
11. Tighten the front lock nuts (E). 12. Re-check the blade measurement then repeat steps 7-11 as necessary. 8/2007 Simplicity / Snapper ZTR Figure 18. Orient Blades Side-to-Side Figure 19. Measure Blade Tips to Ground A. Mower Deck C. Level Ground B. -
Page 16: Roller Bar Leveling
Simplicity / Snapper ZTR Roller Bar Leveling (select models) The rollers on this Zero Turn unit are not intended to ride on the ground. DO NOT adjust rollers to ride on the ground. Rollers riding on the ground will damage turf and or unit. -
Page 17: Service Procedures
Repeat step 11 until the air is out of the system. 8/2007 Simplicity / Snapper ZTR Figure 23. Transmission (Left Side Shown.) A. Transmission Oil Filter B. Filter Guard C. -
Page 18: Hydraulic Pump Drive Belt Replacement
Simplicity / Snapper ZTR Hydraulic Pump Drive Belt Replacement To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. -
Page 19: Mower Belt Replacement
(B). Use the belt tension lever (A, Figure 26) to release tension on the idler pulley for installation. 8/2007 Simplicity / Snapper ZTR Figure 26. Mower Belt Routing A. Arbor Pulleys B. Back-Side Idler Pulleys C. - Page 20 Milwaukee, WI, USA. All rights reserved. P R O D U C T S , I N C . 535 Macon Street McDonough, GA., 30253 www.snapper.com The Snapper logo is a trademark of Briggs & Stratton Corporation, Milwaukee, WI, USA...
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