Snapper ZF2100DKU, ZF2300GKU, ZF5200M, ZF6100M Safety Instructions & Operator's Manual
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Snapper ZF2100DKU, ZF2300GKU, ZF5200M, ZF6100M Safety Instructions & Operator's Manual

Snapper ZF2100DKU, ZF2300GKU, ZF5200M, ZF6100M Safety Instructions & Operator's Manual

Out front z-rider hydro drive series 0
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DRIVE SYSTEM TYPE
MOWER ORIENTATION
ENGINE HP
Z – Zero Turning – Hydro Drive
F – Out Front Mower
Z – Zero Turning – Hydro Drive
F – Out Front Mower
Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay particular
attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power equipment can be
dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating
instructions and common sense!
COPYRIGHT © 1999
SNAPPER INC.
ALL RIGHTS RESERVED
Safety Instructions & Operator's Manual for
MODEL NUMBER EXPLANATION
Z
F
21 – Engine Horse Power
23 - Engine Horse Power
52 – Mower Cutting Width
61 – Mower Cutting Width
OUT FRONT Z-RIDER
21
00
D
POWER UNIT
00 – Series Designation
MOWER UNIT
00 – Series Designation
INSTRUCTION No. 4-5182 (REV. 3, 8/20/99)

HYDRO DRIVE

SERIES 0
POWER UNIT MODELS
ZF2100DKU
ZF2300GKU
MOWER UNIT MODELS
ZF5200M
KU
SERIES DESIGNATION
D – Diesel Fuel Engine
G – Gasoline Fuel Engine
M – Mower Deck
ZF6100M
ENGINE MODEL
ENGINE TYPE
KU – Kubota Engine

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Summary of Contents for Snapper ZF2100DKU, ZF2300GKU, ZF5200M, ZF6100M

  • Page 1: Hydro Drive

    F – Out Front Mower Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly.

  • Page 2: Section 1 - Important Safety Instructions

    If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

  • Page 3: Section 1 - Important Safety Instructions

    13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine. 14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

  • Page 4: Table Of Contents

    Operator Protective Structures may be required by local ordinances. Discuss your mowing application and ordinances with your local Snapper Dealer. IMPORTANT: DIESEL AND GAS UNITS LOOK VERY SIMILIAR. DO NOT PUT GAS IN DIESEL MACHINE OR DIESEL IN GAS MACHINE.

  • Page 5: Section 1 - Familiarization

    FIGURE 1.1 1.2 NOMENCLATURE The nomenclature information above, Figure 1.1, shows the essential parts of the SNAPPER OUT FRONT Z- RIDER. It is recommended that all operator’s of this equipment become thoroughly familiar with the controls, components, and operation of this machine before operating.

  • Page 6: Section 2 - Operating Instructions

    Section 2 - OPERATING INSTRUCTIONS PRE-START CHECK LIST Make the following checks and perform the service required before each start-up. 2.1.1. Check tires and add or release air as needed to bring pressure in drive tires to: 12 psi (Turf Type Tires), 5 psi (All Terrain Type Tires) and 25 psi in rear caster tires.

  • Page 7: Starting & Stopping Engine, Blades & Parking Brake

    Section 2 - OPERATING INSTRUCTIONS IMPORTANT: This Out Front Z-Rider is equipped with hydrostatic drive. The forward and rearward movement of the machine is controlled by a joystick lever. Joystick operations should be performed only from the operator’s position in the seat. A small movement of the joystick can cause the machine to move instantly.

  • Page 8: Starting & Stopping Mower Blades

    7 seconds, the electric clutch should be checked. Replacement of electric clutch may be necessary. Return the machine to an authorized Snapper dealer for replacement. DO NOT CONTINUE to operate mower if blades fail to stop in 7 seconds. POSITION...

  • Page 9: Parking Brake

    Section 2 - OPERATING INSTRUCTIONS 2.2.4. PARKING BRAKE 1. Engage parking brake by pulling the parking brake lever back to the “ON” position. See Figure 2.8. 2. Release parking brake by moving brake lever down to the “OFF” position. See Figure. 2.9. JOYSTICK IN NEUTRAL POSITION...

  • Page 10: Section 2 - Operating Instructions

    Section 2 - OPERATING INSTRUCTIONS 2.3 OPERATION – MOTION CONTROL 2.3.1. DRIVING MACHINE IMPORTANT: The joystick lever has to be manually moved to propel machine. Always return the joystick with hand assistance to the neutral position to stop machine. Release the joystick and it will gradually return toward the neutral position.

  • Page 11: Section 3 - Maintenance

    Section 3 - MAINTENANCE INTRODUCTION To retain the quality of the SNAPPER Out Front Z-Rider, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance. For the correct part or information for a particular SNAPPER Out Front Z-Rider, always mention the model and serial number.

  • Page 12: Check Mower Drive Belt

    Section 3 - MAINTENANCE 3.2.3. CHECK MOWER DRIVE BELT 1. Drive Belt Cover Removal a. Lower deck to lowest setting. b. Remove knobs that secure the deck cover. See Figure 3.3. c. Remove cover to gain access to deck belt. REMOVE FOUR KNOBS...

  • Page 13: Front Wheel Bearings Lubrication

    Reinstall reservoir cap. See Figure 3.6. IMPORTANT: DO NOT remove or service the transaxle fluid filters. This service should be made periodically by an authorized SNAPPER dealer. See the service schedule to determine the recommended change interval. OIL FILL LINE...

  • Page 14: Fuel Filter Replacement

    Section 3 - MAINTENANCE ANNUALLY (END OF EACH SEASON) (Continued from previous Page) 3.5.2. FUEL FILTER (DIESEL ENGINE ONLY) Service fuel filter as instructed in engine owner’s manual. Turn key to “OFF” position. Engine MUST be stopped and MUST be cold before removing filter.

  • Page 15: Power Transfer Shaft Removal

    Section 3 - MAINTENANCE DECK REMOVAL (Continued From Previous Page) 4. Rotate spring loaded hitch latch pins (Located on both hitch plates) to the unlatched position. See Figure 3.10. 5. Move deck lift switch as if to lower deck and the lift arm will move up in the hitch plates.

  • Page 16: Section 4 - Adjustments & Repair

    However, if there is difficulty in making these adjustments and repairs, it is recommended that these repairs be made by an authorized SNAPPER dealer. 4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS) SIDE to SIDE and FRONT to REAR...

  • Page 17: Mower Deck Adjustment (Levelness)

    18 to 22 pounds force to set the brake. If this adjustment does not result in proper brake action, contact your authorized Snapper dealer for corrective action. See Figure 4.4. WARNING 1. Inspect blade frequently for signs of excessive wear or damage.

  • Page 18: Mower Blade Replacement

    Section 4 - ADJUSTMENTS & REPAIR 4.5 MOWER BLADE REPLACEMENT 4.5.1. BLADE WEAR LIMITS (continued from previous page) WEAR LIMIT (NOTCH STARTS) DANGEROUS CONDITION! DO NOT USE ON MOWER! REPLACE WITH NEW BLADE. FIGURE 4.5 WARNING DO NOT use a cutting blade that shows signs of excessive wear or damage.

  • Page 19: Mower Drive Belt, Engine Belt & Hydro Pump Belt Removal & Replacement

    Section 4 - ADJUSTMENTS & REPAIR 4.6 MOWER DRIVE BELT, ENGINE BELT & HYDRO PUMP BELT REPLACEMENT Inspect all belts Replace belt if it shows signs of excessive wear, damage and/or is broken. WARNING DO NOT attempt any adjustments, maintenance or service with the engine or blades running.

  • Page 20: Battery Removal

    Section 4 - ADJUSTMENTS & REPAIR 4.7 BATTERY 4.7.1. BATTERY REMOVAL 1. Remove battery retainer. 2. Slide battery from battery box to gain access to terminal cables. 3. Observe and note cable positions on battery. See Figure 4.10. 4. Disconnect cables from battery terminals, disconnecting BLACK (Negative) cable first, then disconnect RED (Positive) last.

  • Page 21: Battery Testing

    Section 4 - ADJUSTMENTS & REPAIR 4.7 BATTERY State of Charge 100% Charged w/ Sulfate Stop 100% Charged 75% Charged 50% Charged 25% Charged 0% Charged WARNING Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal which could over heat battery and/or battery cable and cause sparks.

  • Page 22: Mower Spindles (Field Serviceable Spindles) Bearing Replacement

    SPINDLES (Field Spindles) BEARING REPLACEMENT In the event that a spindle bearing requires replacement, the SNAPPER Field Serviceable Spindles have been designed so that no special tools or presses are required. 1. Remove belt. Loosen blade nut and remove. Allow blade bolt, washer, blade and four spacers to drop down out of the spindle housing.

  • Page 23: Troubleshooting

    CORRECTIVE ACTION 1. Service battery. 2. Replace fuse. 3. Clean and check connections for good contact. 4. Contact authorized SNAPPER dealer. 1. Move blade engagement switch to “OFF”. 2. Set park brake. 3. Fill fuel tank with fresh diesel fuel.

  • Page 24: Troubleshooting

    5. Replace traction drive belt. 1. Move blade switch to the “ON” position. 2. Replace clutch belt. 3. Replace mower belt. 4. Contact authorized SNAPPER dealer. 5. Contact authorized SNAPPER dealer. 6. Connect power transfer shaft or repair damage. 1. Bring to proper pressure.

  • Page 25: Service Schedule

    ITEM SERVICE PERFORMED Engine Oil Check Oil Level Initial Oil Change Periodic Oil Change Change Oil Filter Air Cleaner Clean or Replace Fuel Filter Replace Clean Radiator Screen & Engine Cooling Fins System Engine Cooling Check coolant level System Battery Check Electrolyte Charge Battery Testing Battery...

  • Page 26: Warranty

    For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.

  • Page 27: Primary Maintenance

    PRIMARY MAINTENANCE...
  • Page 28 PRIMARY MAINTENANCE...
  • Page 29 PRIMARY MAINTENANCE...
  • Page 30 PRIMARY MAINTENANCE...
  • Page 31 NOTES...

  • Page 32: Important

    Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA.

This manual is also suitable for:

Zf2300gku, zf2100dku, zf5200m, zf6100m

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