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Canon Shift Tray-D1 Service Manual

Finisher, sorter, deliverytray
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Service Manual
Finisher, Sorter, DeliveryTray
Shift Tray-D1
Feb 21 2005

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  Summary of Contents for Canon Shift Tray-D1

  • Page 1 Service Manual Finisher, Sorter, DeliveryTray Shift Tray-D1 Feb 21 2005...
  • Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.  In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 7: Table Of Contents

    Contents Contents Chapter 1 Specifications 1.1 Product Specifications............................1- 1 1.1.1Specifications .............................. 1- 1 1.2 Names of Parts..............................1- 3 1.2.1Names of Parts............................. 1- 3 Chapter 2 Functions 2.1 Basic Construction ............................2- 1 2.1.1Inputs to and Outputs from the Shift Tray Driver PCB ................2- 1 2.1.2Outline of the Electrical Circuitry .......................
  • Page 9: Chapter 1 Specifications

    Chapter 1 Specifications...
  • Page 11 Contents Contents 1.1 Product Specifications............................1-1 1.1.1 Specifications .............................. 1-1 1.2 Names of Parts..............................1-3 1.2.1 Names of Parts............................. 1-3...
  • Page 13: Product Specifications

    Chapter 1 1.1 Product Specifications 1.1.1 Specifications 0009-3512 T-1-1 Item Description Method of Sorting by shifting trays stacking face up/ face down stacking Mode of stacking non-sort, sort (stack shift) Source of drive ascent/descent: by coil spring (descent by paper weight) shift movement: by motor Size of paper for non-sort: A3, A4, A4R, A5R, B4, B5, B5R, 11x17, LGL,...
  • Page 14 Chapter 1   Operation same as host machine environment *1: tranceparencies, postcards and label papers may not be sorted. *2: the machine stops printing when the stack exceeds a specific height.
  • Page 15: Names Of Parts

    Chapter 1 1.2 Names of Parts 1.2.1 Names of Parts 0009-3514 [10] F-1-1 T-1-2 Tray Tray full sensor (front) Tray full sensor (rear) Tray drive unit Shift tray drive PCB HP sensor (front) HP sensor (rear) Light-blocking plate Paper sensor [10] Delivery unit...
  • Page 17: Chapter 2 Functions

    Chapter 2 Functions...
  • Page 19 Contents Contents 2.1 Basic Construction ............................. 2-1 2.1.1 Inputs to and Outputs from the Shift Tray Driver PCB ................2-1 2.1.2 Outline of the Electrical Circuitry ....................... 2-1 2.2 Basic Operation ..............................2-2 2.2.1 Shift Movement ............................2-2 2.2.2 Placement of Paper ............................2-2 2.2.3 Detecting the Presence/Absence of Paper ....................
  • Page 21: Basic Construction

    Chapter 2 2.1 Basic Construction 2.1.1 Inputs to and Outputs from the Shift Tray Driver PCB 0009-3515 Shift tray driver PCB J203 J103 when tray is HP at front, '1'. HP sensor STHPR PS101 (front) J204 J103 HP sensor STHPL when tray is HP at rear, '1'.
  • Page 22: Basic Operation

    Chapter 2   2.2 Basic Operation 2.2.1 Shift Movement 0009-3517 The machine moves the tray to the front and the rear to sort stacks (offset). The tray is driven by a DC motor, and the rotation of the motor is converted into liner movement by means of a rack and pinion gear mechanism. The location of the tray (front, rear) is monitored by the HP sensor mounted to the front and the rear.
  • Page 23 Chapter 2 Tray paper sensor PS103 F-2-5 2.2.4 Delivery Movement 0009-3520 The paper from the host machine is delivered to the tray through the delivery unit, which is driven by the host machine's gear mechanism. F-2-6...
  • Page 25 Chapter 3 Parts Replacement Procedure...
  • Page 27 Contents Contents 3.1 Removing from the Host Machine ........................3-1 3.1.1 Shift Tray..............................3-1 3.1.1.1 Removing the Shift Tray ........................3-1 3.2 Drive System ..............................3-3 3.2.1 Tray Drive Unit ............................3-3 3.2.1.1 Removing the Shift Tray ........................3-3 3.2.1.2 Removing the Tray Drive Unit......................3-4 3.3 Electrical System ..............................
  • Page 29: Removing From The Host Machine

    Chapter 3 3.1 Removing from the Host Machine 3.1.1 Shift Tray 3.1.1.1 Removing the Shift Tray 0009-3523 F-3-3 1) Remove the 3 face covers [1]. 4) Remove the screw [1], and disconnect the connector [2]. F-3-1 F-3-4 2) Remove the 2 screws [1], and detach the delivery unit [2].
  • Page 30 F-3-6...
  • Page 31: Removing The Shift Tray

    Chapter 3 3.2 Drive System 3.2.1 Tray Drive Unit 3.2.1.1 Removing the Shift Tray 0009-3525 1) Remove the 3 face covers [1]. F-3-9 4) Remove the screw [1], and disconnect the connector [2]. F-3-7 2) Remove the 2 screws [1], and detach the delivery unit [2].
  • Page 32: Removing The Tray Drive Unit

    Chapter 3   4) From the back of the shift tray, remove the 4 screws [7] and detach the 4 shaft retainers [8]; then, detach the tray drive assembly [9]. F-3-12 3.2.1.2 Removing the Tray Drive Unit 0009-3526 F-3-15 1) Free the 2 retaining claws [1], and detach the cable retaining plate [2].
  • Page 33: Removing The Shift Tray

    Chapter 3 3.3 Electrical System 3.3.1 Shift Tray Driver PCB 3.3.1.1 Removing the Shift Tray 0009-3527 1) Remove the 3 face covers [1]. F-3-20 4) Remove the screw [1], and disconnect the connector [2]. F-3-18 2) Remove the 2 screws [1], and detach the delivery unit [2].
  • Page 34: Removing The Shift Tray Driver Pcb

    Chapter 3   4) From the back of the shift tray, remove the 4 screws [7] and detach the 4 shaft retainers [8]; then, detach the tray drive assembly [9]. F-3-23 3.3.1.2 Removing the Shift Tray Driver PCB 0009-3528 F-3-26 1) Free the 2 retaining claws [1], and detach the cable retaining plate [2].
  • Page 35 [13] [14] F-3-28...
  • Page 37 Chapter 4 Maintenance...
  • Page 39 Contents Contents 4.1 Maintenance and Inspection ..........................4-1 4.1.1 Periodical Servicing ............................ 4-1 4.1.1.1 Scheduled Servicing Chart ........................4-1 4.2 Adjustment ................................. 4-2 4.2.1 Adjustment at Time of Parts Replacement....................4-2 4.2.1.1 Adjusting the Tray Full Sensor Position ....................4-2 4.3 Outline of Electrical Components ........................
  • Page 41: Maintenance And Inspection

    Chapter 4 4.1 Maintenance and Inspection 4.1.1 Periodical Servicing 4.1.1.1 Scheduled Servicing Chart 0009-4343 T-4-1 Illust No. Parts name Scheduled Remarks servicing 250,000 Tray full sensor (front/ clean rear) The following figure shows the locations of the parts that require scheduled servicing: F-4-1...
  • Page 42: Adjustment

    Chapter 4   4.2 Adjustment 4.2.1 Adjustment at Time of Parts Replacement 4.2.1.1 Adjusting the Tray Full Sensor Position 0009-3531 Adjusting the Position of the Shift Tray Full Sensor Be sure to go through the following whenever you have removed/replaced the tray full sensor (front, F-4-4 rear): 1)Remove the 3 face covers [1].
  • Page 43 Chapter 4 Grounding wire terminal F-4-8 F-4-6 Memo: If 'ON' is not indicated after moving the sensor closest to the paper, keep adding a sheet of paper until 'ON' is indicated. F-4-7 7)Perform step 6) for the other sensor. 8)Press the Stop key to end the adjustment. 1.When moving the sensor (front, rear), be sure to do so starting from where it is farthest from the paper.
  • Page 44: Outline Of Electrical Components

    Chapter 4   4.3 Outline of Electrical Components 4.3.1 Sensors, Motors, PCBs 0009-3532 T-4-2 Connect PART- Notation Name Description Parts No. or No. Shift motor shifts the tray FK2-0430 J105 MTR>30 M101 HP sensor (front) detects tray FK2-0149 P006- J103 PS101 stop position (front)
  • Page 45 Feb 21 2005...