Related Manuals for CLIVET WDATA Series
Summary of Contents for CLIVET WDATA Series
- Page 1 WDATA 2.160-2.180-2.190-2.200-2.240-2.280-2.300- 2.320-2.340-2.360-2.440-2.480-2.540-2.600 AIR COOLED WATER CHILLER FOR OUTDOOR INSTALLATION Installation and Use Manual M07J40G8-00 21/07/08 : http://splitoff.ru/tehn-doc.html...
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Page 3: Table Of Contents
CONNECTION TO THE MAINS ...........................16 FUNCTIONAL CONNECTIONS............................16 CLIVET TALK MODULAR SYSTEM COMPOSITION ....................18 MODBUS - CONVERTER CAN to MODBUS via RS 485.....................19 S T A R T - U P ..................2 1 PRELIMINARY CHECKS..............................21... -
Page 4: Unit Identification
UNIT IDENTIFICATION SERIAL NUMBER LABEL The units are identified by the serial number label shown here. The label lists the type of unit (series and size), serial number, year of manufacture, number of electrical diagram, main technical data, logo and address of the manufacturer. The label is placed on the unit, generally near the electrical panel and also on the external panelling. -
Page 5: General Warnings
CE MARK PERIODICAL INSPECTIONS Perform periodical inspections to locate possible loosened Clivet products bear the CE mark, in compliance with the or broken parts. If the repairs are not performed, there will requirements of the following EC directives, including the... -
Page 6: Residual Risks
RESIDUAL RISKS and precaution is taken when positioning and securing the GENERAL unit. This section lists some of the more common situations If the unit is easily accessible to children, unauthorized which, being beyond the control of the manufacturer, could persons or animals, this is a situation that can give rise be a source of risk to persons or property. - Page 7 Contact with parts that could become live when the unit is injured or suffer toxic effects. Always wear suitable clothing started up can result in electric shock, burns or death by and protective goggles when working in potential hazard electrocution. areas.
- Page 8 09 Physical and Physical state (20°C): liquid gas chemical Colour: colourless properties Smell: Slightly similar to ether; pH: not applicable. Boiling point/interval: -26,4°C Melting point/interval: -101°C Flash point: No flare up at test conditions 743°C (1bar) 215°C (3bar) Self-ignition temperature: Vapour pressure: (25°C):0.665MPa (6.65bar) a (50°C):1.32MPa (13.2bar) a (70°C): 2.12MPa (21.2bar) (25°C): 4.26kg/m Vapour density:...
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Page 9: Reception
RECEPTION INSPECTION UPON RECEPTION HANDLING Check on arrival that the unit has not suffered damage The operation of handling the unit must be carried out during transit and that it is complete in every part as respecting the instructions of the safety norms in force specified order. -
Page 10: P O S I T I O N I N
W1 , W2 , W3 etc . On each anti-vibration device (if provided by CLIVET), its identifying code is stamped, for example C6100100 Flexible joints are necessary on all the hydraulic/... - Page 11 Tree Keep the coil clean. Avoid Avoid snow build-up during Consider clearances and direction of expelled air. zones with leaves / dirt / winter operation corrosives. Provide windbreaks in locations with strong winds. INSTALLATION OF ANTIVIBRATION MOUNTS MINIMUM DIMENSIONS SUGGESTED MINIMUM DIMENSIONS SUGGESTED JACK...
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Page 12: W A T E R C O N N E C T I O N
WATER CONNECTIONS GENERAL Piping must be designed with the least possible number of CONNECTIONS SUPPORTS bends and head variations. If the pressure chute of the The weight of the hydraulic connections must be supported installation is above the useful prevalence of the pump, the in the exterior of the unit so as not to stress the connections water delivery capacity is reduced as well as, as a of user devices (exchangers, coils, humidifiers, etc ) . -
Page 13: Diagram Of Recommended Use Side Connection
Perform all necessary interventions to avoid the RISK OF TOTAL, with 100% recovery of the condensation heat FREEZING (tubes insulation, emptying of circuit, addition the thermoregulation is performed by CLIVET control of glycol, anti-freeze resistances) . system. Water temperature can reach high temperatures (up to PARTIAL, with 20% recovery, the management is 100°C), therefore:... -
Page 14: Victaulic Connections
VICTAULIC CONNECTIONS Take away the supplied connection union by acting on the Do not weld the system pipe with the Victaulic connection joint Victaulic. connection joint attached. Weld the union to the installation pipe. The rubber gasket might be irreparably damaged Perform the connection between the installation pipe and the evaporator, using the joint. -
Page 15: General
ELECTRICAL CONNECTION the unit; the electrical data shown in the technical chart GENERAL refer to standard units. In the event of differences between The characteristics of the electrical lines and relevant the data of the registration plate and the data shown in this components must be determined by SPECIALIZED manual, as well as in the technical chart, please refer to the PERSONNEL... -
Page 16: Connection To The Mains
CONNECTION TO THE MAINS 1. Make sure that the sectioning device at the beginning of 6. Protect the cables, using the fairlead of an adequate the unit’s power line is opened, locked and equipped size. with a signal. 7. Using the layout of the electrical diagram, single out the 2. - Page 17 MENU Parameter name meaning External compensation enabling EnCompExt 0 = no; 1 = COOL only; 2 = HEAT only; 3 = always parameter MaxCExtC Max. ext. compensation value of cooling control compext CextMaxC Max. ext. temp. of cooling compensation CextMinC Min.
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Page 18: Clivet Talk Modular System Composition
CLIVET TALK MODULAR SYSTEM COMPOSITION CLIVET TALK system is made up of different modules connected to each other with the CAN OPEN protocol. The system configuration varies according to the typology of the unit and of the accessories: not always the represented electric modules are all presents on the unit. -
Page 19: Modbus - Converter Can To Modbus Via Rs 485
REMOTE TERMINAL cod PE1W0005 The remote keyboard has the same functions of the keyboard on board of the machine. The connection of the remote keyboard to the system on board of the machine is carried out, using the “CAN to CAN” converter, which must be placed in the electric board of the machine The REMOTE KEYBOARD must be configured with the software address = 27 (only an authorised service centre can perform this operation). - Page 20 UNIT NETWORK – MINI NETWORK – MASTER SLAVE The CLIVET TALK Local Network system allows to connect up to 6 machines in a network which all serve the same installation. To interact with the network which controls the working of the system, it is necessary to have a CAN to CAN converter code C5110692 for each machine.
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Page 21: S T A R T - U
START-UP ALL THE EQUIPMENT MUST BE COMMISSIONED BY AUTHORISED SERVICE CENTRES. THIS SERVICE IS LIMITED TO START-UP OF THE UNIT ONLY AND NOT THE CONNECTIONS OR INSTALLATION OF THE SYSTEM. ONLY QUALIFIED TECHNICIANS MUST PERFORM THE FOLLOWING OPERATIONS. % weight of ethylene 10 % 20 % 30 %... -
Page 22: Verify Tensions - Absorptions
VERIFY TENSIONS – ABSORPTIONS EVAPORATOR WATER FLOW RATE Check that the temperatures of the fluids are included in the Check that the difference between the temperature of WORKING LIMITS. exchanger return and supply water corresponds to power according to this formula: If the controls of the previous paragraphs are positive, it is possible to restart the unit. -
Page 23: C O N T R O
CONTROL CONTROL INTERFACE COOL cooling unit status (ON – ECO – Enabled timing bands HEAT heating OFF ) INLET temperature OUTLET temperature alarm ; OK inserted steps on total ALARM menu access Current set point SET POINT, TIMING HEAT / COOL BANDS, CLOCK access changement off = unit OFF... - Page 24 SET-POINT CORRECTIONS The correction aim at optimising the energetic efficiency of the unit. To do this, the corrections dynamically modify the set-point according to some variables. For example, in the summertime with very low external temperatures, therefore with a reduced load, it is possible to obtain the internal comfort even with set-points higher that the standard with a consequent higher energetic efficiency.
- Page 25 ACCESSIBLE PARAMETERS PARAMETER MENU STRUCTURE PARAMETERS LIST Thermoreg. Antifreeze LIST Maintenance LIST Set - point LIST SCHEDULING Enscheduling LIST Configure LIST CLOCK SETUP Clock LIST Data LIST menu: PARAMETERS – THERMOREG. – SET POINT DEFAULT values 90 / CEN SecondSetC Secondary cooling Set Point 118 / CEN SetCool...
- Page 26 KEYPAD USE To enter in the SETUP button F3 SETUP SET UP menu: menu HOME PARAMETERS ▲▼ To select the submenu buttons F2 – F3 set point modification HOME SCHEDULING To access button F1 ENTER enables/disables timing HOME bands ▲▼ To scrolling voices buttons F2 - F3...
- Page 27 SETUP – SCHEDULING: To enter in the SETUP button F3 SETUP menu HOME EnSCHEDULING enables/disables timing To select the CONFIGURE ▲▼ buttons F2 – F3 bands submenu HOME CONFIGURE To access button F1 ENTER Set the timing bands HOME ▲▼ To select DAY buttons F1 –...
- Page 28 UNIT STATUS A sub-menu is associated with each electronic module of the unit. It displays the system status. According to the unit configuration, and then with electronic modules and options, some sub-menus and statuses can not be used. STATA STRUCTURE Generals LIST Unit_1...
- Page 29 Index GENERAL stata 1=ON / 0=OFF Machine status Machine mode 0=Cool, 1= Heat Actual set point °C ( tenths ) Inlet temperature °C (tenths) Outlet temperature °C (tenths) Number of steps activated Current step value (compensations) °C (tenths) Step activation timer Step activation dynamic TimeScan CompExt °C (tenths)
- Page 30 Index UNIT_1 – MOD COMP_1 Stata Compressor 3 operating time Comp. 3 starts Recovery valve 1=ON / 0=OFF Recovery PREHP delay Digital input bit map of a byte Daikin calculated power PEvapOp Taspirazione °C(tenths) Tscarico °C(tenths) Valve opening SuperHeat °C(tenths) SuperHeatSPOperativo °C(tenths) TempSaturaCondensazione...
- Page 31 ALARM STRUCTURE CENTRAL Unit_1 Mod_comp1 Mod_comp2 Mod_comp3 Mod_Evap Unit_2 Mod_comp1 Mod_comp2 Mod_comp3 Mod_Evap PUPMS – PMP RECOVERY – REC1 example : central module alarm : alarm identificative string E014 : alarm description CENTRAL MODULE Name E001 H2O IN temp. probe fault on control module E002 H2O OUT temp.
- Page 32 COMPRESSOR MODULE Name E101 Cond./ Evap. temp. probe fault E102 Condensing pressure probe fault E103 Evaporation pressure probe fault E104 Recovery temp. probe fault E105 High pressure alarm E106 Low pressure alarm E107 Fan/Pump thermal cut-out alarm E111 Cond. / Evap. H2O flow alarm E112 High pressure pre-alarm 1 E113 High pressure pre-alarm 2...
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Page 33: R O U T I N E M A I N T E N A N C
ROUTINE MAINTENANCE BEFORE UNDERTAKING ANY SORT OF MAINTENANCE OR CLEANING, DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE UNIT, AND ENSURE THAT OTHER PEOPLE CANNOT RE-CONNECT IT . All equipment is subjected to wear out. The machine should have a log book used to keep track of the performed controls. -
Page 34: Maintenance Inspections
MAINTENANCE INSPECTIONS Foresee inspection assistance carried out by authorized The inspections to be performed are as follows: centers or by qualified personnel. • verify the power supply tension (when emptied or filled) The inspections should be carried out at least: •... -
Page 35: Refrigerant Tables
REFRIGERANT TABLES THIS SECTION IS DEVOTED ONLY TO QUALIFIED TECHNICIANS THAT KNOW THE FOLLOWING: • THE OPERATIONAL PRINCIPLES OF THE REFRIGERATING CIRCUIT OPERATION • THE MODES OF DETECTING TEMPERATURE AND PRESSURE • THE RISKS RELEVANT TO THESE OPERATIONS The data of the tables allow the testing of the refrigerating circuit operation by the detection of a few objective parameters. The data are significant if they are detected simultaneously and while the refrigerating circuit is running. -
Page 36: T R O U B L E S H O O T I N
TROUBLESHOOTING THE OPERATIONS MUST BE CARRIED OUT BY TECHNICAL QUALIFIED PERSONNEL HAVING THE REQUISITES UNDER LAW REQUISITES AND IN CONFORMITY WITH THE SAFETY REGULATIONS IN FORCE. THE INTERVENTIONS WITHIN THE WARRANTY PERIOD WILL BE CARRIED OUT BY AUTHORIZED SERVICE CENTERS. BEFORE RESETTING AN ALARM, IDENTIFY AND ELIMINATE ITS CAUSE. - Page 37 FAN PROTECTION COMPRESSOR PROTECTION Identify the part on the wiring diagram Identify the part on the wiring diagram fan mechanically jammed, bearings / drive belt (if Loose electric contacts/terminals, leads broken present) electrical windings interrupted Loose electric contacts/terminals, leads broken Vacuum power voltage below the limits electrical windings of fan interrupted power contactors / contacts defective...
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Page 38: D E C O M M I S S I O N I N G O F T H E U N I
DECOMMISSIONING OF THE UNIT DISCONNECTING THE UNIT DISMANTLING AND DISPOSAL The units must be disconnected by authorised personnel, THE UNIT MUST ALWAYS BE SENT TO AUTHORISED who before proceeding must first read the Residual Risks CENTRES FOR DISMANTLING AND DISPOSAL. section in this manual. -
Page 39: T E C H N I C A L D A T
TECHNICAL DATA M07J40G8-00 21/07/08 page 39 : http://splitoff.ru/tehn-doc.html... - Page 40 DIMENSIONS (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) (3) HOLE TO HANG UNIT (4) LIFTING BRACKETS (REMOVABLE, IF REQUIRED, AFTER POSITIONING THE UNIT) O.D. (5) ELECTRICAL PANEL 2239 (6) POWER INPUT 5704 2385 (7) SOUND PROOF ENCLOSURE ( ONLY IN THE EXPECTED VERSIONS) (8) INTERNAL EXCHANGER WATER INLET (10) (9) INTERNAL EXCHANGER WATER OUTLET...
- Page 41 (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) (3) HOLE TO HANG UNIT (4) LIFTING BRACKETS (REMOVABLE, IF REQUIRED, AFTER POSITIONING THE UNIT) (5) ELECTRICAL PANEL O.D. (6) POWER INPUT 2239 6654 2385 (7) SOUND PROOF ENCLOSURE ( ONLY IN THE EXPECTED VERSIONS) (8) INTERNAL EXCHANGER WATER INLET (10) (9) INTERNAL EXCHANGER WATER OUTLET...
- Page 42 (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) (3) HOLE TO HANG UNIT (4) LIFTING BRACKETS (REMOVABLE, IF REQUIRED, AFTER O.D. POSITIONING THE UNIT) 2239 2615 1627 6654 2385 (5) ELECTRICAL PANEL (6) POWER INPUT (10) (7) SOUND PROOF ENCLOSURE ( ONLY IN THE EXPECTED VERSIONS) 1202 2125 2125...
- Page 43 O.D. (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) (3) HOLE TO HANG UNIT 2239 (4) LIFTING BRACKETS (REMOVABLE, IF REQUIRED, AFTER 2385 7612 POSITIONING THE UNIT) (5) ELECTRICAL PANEL (10) (6) POWER INPUT 1302 2504 2504 1302 (7) SOUND PROOF ENCLOSURE ( ONLY IN THE EXPECTED VERSIONS) (8) INTERNAL EXCHANGER WATER INLET (9) INTERNAL EXCHANGER WATER OUTLET...
- Page 44 (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) (3) HOLE TO HANG UNIT O.D. (4) LIFTING BRACKETS (REMOVABLE, IF REQUIRED, AFTER 2247 POSITIONING THE UNIT) 9512 2393 (5) ELECTRICAL PANEL (10) (6) POWER INPUT (7) SOUND PROOF ENCLOSURE ( ONLY IN THE EXPECTED 2765 1989 2765...
- Page 45 O.D. 2247 11414 2393 (10) 1442 2825 2880 2825 1442 (11) (13) 1690 (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) (3) HOLE TO HANG UNIT (4) LIFTING BRACKETS (REMOVABLE, IF REQUIRED, AFTER SIZE 2.540 2.600 2.540 2.600 2.480 2.540 POSITIONING THE UNIT) mm 3570 3570...
- Page 46 TECHNICAL DATA Acoustic configuration: Standard (ST) / Compressors insulation (SC) Size 2.160 2.180 2.190 2.200 2.240 2.280 2.300 2.320 2.340 2.360 2.440 2.480 2.540 2.600 COOLING Cooling capacity 1016 1138 1272 1411 Compressor power input Total power input Heating capacity total recovery 1027 1074 1155...
- Page 47 Acoustic configuration: Low noise (LN) Size 2.160 2.180 2.190 2.200 2.240 2.280 2.300 2.320 2.340 2.360 2.440 2.480 2.540 COOLING Cooling capacity 1020 1143 1287 Compressor power input Total power input Heating capacity total recovery 1027 1074 1155 1258 1404 1574 Heating capacity partial recovery 3.11...
- Page 48 OPERATING LIMITS (COOLING) Acoustic configuration: Standard (ST) / Compressors insulation (SC) Size 2.160 2.180 2.190 2.200 2.240 2.280 2.300 2.320 2.340 2.360 2.440 2.480 2.540 2.600 EXTERNAL EXCHANGER Max air intake temperature °C Max air intake temperature °C Min. air intake temperature °C Min.
- Page 49 0.44 x 10^(-4) 1.00 1.00 0.88 x 10^(-4) 0.97 0.99 1.76 x 10^(-4) 0.94 0.98 EXCHANGER OPERATING LIMITS INTERNAL EXCHANGER DPr (S - B) CLIVET (C) 2450 2450 1050 PED (CE) 2450 2450 1050 : http://splitoff.ru/tehn-doc.html M07J40G8-00 21/07/08 page 49...
- Page 50 OVERLOAD AND CONTROL DEVICE CALIBRATION OPEN CLOSED VALUE High pressure switch 1730 1170 Low pressure switch 70.0 Antifreeze protection °C 3.00 5.50 High pressure safety valve 2700 Low pressure safety valve 1650 Max no. of compressor starts per hour 6.00 High compressor discharge temperature safety thermostat °C SOUND LEVELS...
- Page 51 The data contained in this bulletin is not binding and may be changed by the manufacturer without prior notice. All reproduction, even partial, is PROHIBITED. © COPYRIGHT - CLIVET S.P.A. - FELTRE (BL) - ITALIA : http://splitoff.ru/tehn-doc.html...
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