CLIVET WDAT-3 2.160 Installation And Use Manual
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CLIVET WDAT-3 2.160 Installation And Use Manual

Air cooled water chiller for outdoor installation
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Библиотека СОК 
WDAT-3
AIR COOLED WATER CHILLER FOR OUTDOOR INSTALLATION
Installation and Use Manual
2.160- - - - 2.180
2.160
2.180- - - - 2.200
2.160
2.160
2.180
2.180
2.250- - - - 2.280
2.250
2.250
2.250
2.280- - - - 2.300
2.280
2.280
2.340- - - - 2.360
2.340
2.360- - - - 2.390
2.340
2.340
2.360
2.360
2.450
2.450- - - - 2.480
2.450
2.450
2.480- - - - 3.480
2.480
2.480
3.540- - - - 3.630
3.540
3.630 - - - - 3.660
3.540
3.540
3.630
3.630
WDAT-3
2.160-3.660
2.200- - - - 2.220
2.220- - - -
2.200
2.200
2.220
2.220
2.300- - - - 2.320
2.300
2.300
2.320- - - -
2.320
2.320
2.390- - - - 2.420
2.420- - - -
2.390
2.390
2.420
2.420
3.480- - - - 3.500
3.480
3.480
3.500
3.500- - - -
3.500
3.660
3.660
3.660

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  • Page 1 Библиотека СОК  WDAT-3 2.160-3.660 2.160- - - - 2.180 2.160 2.180- - - - 2.200 2.200- - - - 2.220 2.220- - - - 2.160 2.160 2.180 2.180 2.200 2.200 2.220 2.220 2.250 2.250- - - - 2.280 2.250 2.250 2.280 2.280- - - - 2.300...

  • Page 3: Table Of Contents

    WDAT-3 2.160-3.660 - C O N T E N T S - - GENERAL INFORMATION - ............................4 GENERAL WARNINGS ..............................4 INTENDED USE ................................4 STANDARD UNIT SPECIFICATIONS ..........................5 - REGULATIONS AND CERTIFICATIONS - ........................8 UNI EN ISO 9001 CERTIFICATION ..........................8 CE MARK..................................8 EUROVENT CERTIFICATION............................8 - RESIDUAL RISKS - ................................9 REFRIGERANT SAFETY CHARTS..........................10...

  • Page 4: General Information

    WDAT-3 2.160-3.660 - G E N E R AL I N F O R M AT I O N - G E N E R A L I N F O R M A T I O N - GENERAL WARNINGS MANUAL PURPOSE This manual has been designed to enable the unit to be installed, started up and maintained correctly.

  • Page 5: Standard Unit Specifications

    Finned exchanger, made from copper pipes arranged in staggered rows and mechanically expanded for better adherence to the collar of the fins. The exchangers are planned, designed and produced directly by CLIVET. The fins are made from aluminium with a special corrugated surface, set a suitable distance apart to ensure maximum heat exchange efficiency.
  • Page 6 WDAT-3 2.160-3.660 - G E N E R AL I N F O R M AT I O N ELECTRICAL PANEL the Power Section includes: - isolating transformer for auxiliary circuit power supply - fan overload circuit breakers - compressor control contactor - fan control contactors the control section includes: - proportional + integral water temperature control - antifreeze protection...
  • Page 7 - Unit with double operation set-point. The availability of reduction capacity steps by means of (6) HEAT EXCHANGERS APPROVALS compressor capacity control C = CLIVET (Internal testing) CE = PED (European testing) depends on the application temperature range. Please call our commercial dept. for details.

  • Page 8: Regulations And Certifications

    CE MARK Clivet products bear the CE mark, in compliance with the requirements of the following EC directives, including the latest amendments, and with the corresponding national approximated legislation:...

  • Page 9: Residual Risks

    WDAT-3 2.160-3.660 - R E S I D U AL R I S K S - - R E S I D U A L R I S K S - GENERAL This section lists some of the more common situations which, being beyond the control of the manufacturer, could be a source of risk to persons or property.

  • Page 10: Refrigerant Safety Charts

    WDAT-3 2.160-3.660 - R E S I D U AL R I S K S - ELECTRICAL SYSTEM - If the power line connecting the unit to the a.c. supply is incomplete, or if the connection is made with cables of incorrect cross section and/or with insufficiently rated protective devices, this can result in electric shock, toxicity hazard, damage to the unit or fire.
  • Page 11 WDAT-3 2.160-3.660 - R E S I D U AL R I S K S - Manipulation and Manipulation: storage Technical measures/precautions. Form of storage and manipulation applicable to the products: PRESSURIZED GAS. Ensure adequate ventilation and evacuation for the level of equipment. Advice for use: Prevent sparks and contact with hot surfaces.

  • Page 12: General Technical Specifications

    WDAT-3 2.160-3.660 - E L E C T R I C AL D A T A - - E L E C T R I C A L D A T A - GENERAL TECHNICAL SPECIFICATIONS Acoustic configuration: standard (ST) / compressors insulation (SC) / energy efficiency: high efficiency (H) SIZES 2.160 2.180 2.200 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.390 2.420 2.450 2.480 COOLING...
  • Page 13 WDAT-3 2.160-3.660 - E L E C T R I C AL D A T A - Acoustic configuration: standard (ST) / compressors insulation (SC) / energy efficiency: high efficiency (H) SIZES 3.480 3.500 3.540 3.630 3.660 COOLING Cooling capacity 1196 1268 1367...
  • Page 14 WDAT-3 2.160-3.660 - E L E C T R I C AL D A T A - Acoustic configuration: low noise (LN) / energy efficiency: high efficiency (H) SIZES 2.160 2.180 2.200 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.390 2.420 2.450 2.480...
  • Page 15 WDAT-3 2.160-3.660 - E L E C T R I C AL D A T A - Acoustic configuration: low noise (LN) / energy efficiency: high efficiency (H) SIZES 3.480 3.500 3.540 3.630 COOLING Cooling capacity 1207 1271 1344 1450 Compressor power input 378.9 395.2...
  • Page 16 WDAT-3 2.160-3.660 - E L E C T R I C AL D A T A - Acoustic configuration: extremely low noise (EN) / energy efficiency: high efficiency (H) SIZES 2.160 2.180 2.200 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.390 2.420 2.450...
  • Page 17 WDAT-3 2.160-3.660 - E L E C T R I C AL D A T A - Acoustic configuration: extremely low noise (EN) / energy efficiency: high efficiency (H) SIZES 3.480 3.500 3.540 COOLING Cooling capacity 1158 1208 1291 Compressor power input 407.3 459.5 Total power input...
  • Page 18 WDAT-3 2.160-3.660 - E L E C T R I C AL D A T A - INTERNAL EXCHANGER PRESSURE DROP [l/s] Q [l/s] 2.160 11.6 20.2 2.180 15.5 35.4 2.200 15.5 35.4 2.220 18.6 35.4 2.250 17.2 35.4 2.280 27.3 53.6 2.300...
  • Page 19 - E L E C T R I C AL D A T A - EXCHANGER OPERATING LIMITS INTERNAL EXCHANGER Maximum operating pressure on refrigerant side Maximum operating pressure on refrigerant side CLIVET (C) 1650 1600 PED (CE) 1650 1600...

  • Page 20: Reception

    WDAT-3 2.160-3.660 - R E C E P T I O N - - R E C E P T I O N - INSPECTION UPON RECEPTION Check on arrival that the unit has not suffered damage during transit and that it is complete in every part as specified in the order.

  • Page 21: Removing The Packing

    WDAT-3 2.160-3.660 - R E C E P T I O N - 3 lifting points Insert safety pins ( 1 ) use 3-boom tie rods and split pins ( 2 ) (3 cables/chains/straps for each unit side) 4 lifting points Charge balancing use 4-boom tie rods According to the spring equalizing rocker arm type, move the...

  • Page 22: Positioning

    (in this case, flexible joints are necessary on all the hydraulic/ aeraulic connections – the joints are not supplied by Clivet). Anchor the unit to the ground; foresee windbreak barriers in case of places where there are strong prevalent winds.
  • Page 23 WDAT-3 2.160-3.660 - P O S I T I O N I N G - INSTALLATION OF ANTIVIBRATION MOUNTS Use of an anti-vibration device requires the installation of flexible joints on the hydraulic / aeraulic / cooling connections. With a jack for leveling the unit With a supported chassis MINIMUM DIMENSIONS SUGGESTED...
  • Page 24 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Acoustic configuration SC Ant.vibration Size code 2.160 PE581086 C6100100 C6100100 C6100100 C6100100 2.180 PE581086 C6100100 C6100100 C6100100 C6100100 2.200 PE581062 C6100095 C6100095 C6100100 C6100100 2.220 PE581062 C6100095 C6100095...

  • Page 25: Dimensions / Weight Distribution

    WDAT-3 2.160-3.660 - P O S I T I O N I N G - DIMENSIONS / WEIGHT DISTRIBUTION Sizes 2.160-2.180 ST/SC/LN/EN 2160 2110 2326 2440 (**) 3950 700 (11) (13) 1700 700 (10) (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) Sizes 2.160 2.180...
  • Page 26 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Sizes 2.200 -2.220 ST/SC/LN/EN 2160 1100 2680 1100 2326 2440 (**) 4880 700 (11) 700 (10) 1700 (13) (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) Sizes 2.200 2.220...
  • Page 27 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Sizes 2.250-2.280-2.300-2.320 ST/SC 2.250-2.280 LN/EN 1205 3490 1205 2160 2326 2440 (**) 5900 700 (11) 700 (10) 1700 (13) (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) Sizes 2.250 2.280 2.300 2.320 2.250 2.280 2.300 2.320 2.250 2.280 2.250 2.280 (3) LIFTING HOLES...
  • Page 28 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Sizes 2.340-2.360-2.390-2.420-2.450-2.480 ST/SC 2.300-2.320-2.340-2.360 LN/EN 1075 2450 2450 1075 2160 2326 2440 (**) 7050 700 (11) 700 (10) 1700 (13) (1) INTERNAL EXCHANGER (EVAPORATOR) (9) INTERNAL EXCHANGER WATER OUTLET (2) EXTERNAL EXCHANGER (CONDENSER) (10) MINIMUM DIMENSION FOR A SAFE PASSAGE.
  • Page 29 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Sizes 2.390 LN 2160 2326 1100 2681 2137 1874 1038 2440 (**) 8830 700 (10) 700 (11) 1700 (13) (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) 2.390 SIZES (3) LIFTING HOLES...
  • Page 30 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Sizes 2.420-2.450-2.480 LN 2.390-2.420-2.450-2.480 EN 2160 1100 2680 2200 2680 1100 2326 2440 (**) 9760 (11) (10) (13) 1700 (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) (3) LIFTING HOLES (4) HOLE TO HANG UNIT (5) ELECTRICAL PANEL...
  • Page 31 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Sizes 3.480 ST/SC 2160 2326 2440 (**) 700 (11) 700 (10) 1700 (13) (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) SIZES 3.480 3.480 (3) LIFTING HOLES (4) HOLE TO HANG UNIT (5) ELECTRICAL PANEL (6) POWER INPUT...
  • Page 32 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Sizes 3.500 ST/SC 2160 2326 2440 (**) 700 (11) 700 (10) 1700 (13) (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) SIZES 3.500 3.500 (3) LIFTING HOLES (4) HOLE TO HANG UNIT (5) ELECTRICAL PANEL (6) POWER INPUT...
  • Page 33 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Sizes 3.540-3.630-3.660 ST/SC 3.480-3.500-3.540 LN/EN 2160 2326 2440 (**) 700 (11) 700 (10) 1700 (13) (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) (3) LIFTING HOLES (4) HOLE TO HANG UNIT (5) ELECTRICAL PANEL (6) POWER INPUT...
  • Page 34 WDAT-3 2.160-3.660 - P O S I T I O N I N G - Sizes 3.630 LN 1075 2450 2450 2165 2680 1100 2160 2326 2440 (**) 11920 "G" (10) 700 (11) 1700 (13) (1) INTERNAL EXCHANGER (EVAPORATOR) (2) EXTERNAL EXCHANGER (CONDENSER) SIZES 3.630 (3) LIFTING HOLES...

  • Page 35: Water Connections

    WDAT-3 2.160-3.660 - W AT E R C O N N E C T I O N S - - W A T E R C O N N E C T I O N S - GENERAL WARNINGS Piping must be designed with the least possible number of bends and head variations. If the pressure chute of the installation is above the useful prevalence of the pump, the water delivery capacity is reduced as well as, as a consequence, the thermal exchange and the yield.
  • Page 36 The recovery can be: • TOTAL, with 100% recovery of the condensation heat the thermoregulation is performed by CLIVET control system • PARTIAL with 20% recovery The customer is responsible for the management of the circulation pump, valves, thermostats, etc.

  • Page 37: Electrical Connections

    WDAT-3 2.160-3.660 - E L E C T R I C AL C O N N E C T I O N S - - E L E C T R I C A L C O N N E C T I O N S - GENERAL WARNINGS The characteristics of the electrical lines and relevant components must be determined by specialized personnel able to design electrical installations;...
  • Page 38 WDAT-3 2.160-3.660 - E L E C T R I C AL C O N N E C T I O N S - ACOUSTIC CONFIGURATION: LOW NOISE (LN) Voltage: 400/3/50 SIZES 2.160 2.180 2.200 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.390 2.420 2.450 2.480 F.L.A.
  • Page 39 WDAT-3 2.160-3.660 - E L E C T R I C AL C O N N E C T I O N S - FUNCTIONAL CONNECTIONS 15 / 02 / 03 08:03:51 C O O L °C °C ONLY FOR UNITS IN THE CONSTRUCTIVE CONFIGURATION WITH A STANDARD STEP: °C 03 / 04...
  • Page 40 CLIVET TALK MODULAR SYSTEM COMPOSITION CLIVET TALK system is made up of different modules connected to each other with the CAN OPEN protocol. The system configuration varies according to the typology of the unit and of the accessories: not always the represented electric modules are all presents on the unit.
  • Page 41 WDAT-3 2.160-3.660 - E L E C T R I C AL C O N N E C T I O N S - REMOTE TERMINAL cod PE1W0005 The remote keyboard has the same functions of the keyboard on board of the machine. The connection of the remote keyboard to the system on board of the machine is carried out, using the “CAN to CAN”...
  • Page 42 - E L E C T R I C AL C O N N E C T I O N S - UNIT NETWORK – MINI NETWORK – MASTER SLAVE The CLIVET TALK Local Network system allows to connect up to 6 machines in a network which all serve the same installation.

  • Page 43: Start-Up

    WDAT-3 2.160-3.660 - S T AR T - U P - - S T A R T - U P - ALL THE EQUIPMENT MUST BE COMMISSIONED BY AUTHORISED SERVICE CENTRES. THIS SERVICE IS LIMITED TO START-UP OF THE UNIT ONLY AND NOT THE CONNECTIONS OR INSTALLATION OF THE SYSTEM.
  • Page 44 In the event of failure in the compressors, since the unit operates with the above-mentioned conditions, the guarantee WILL NOT BE VALID and Clivet spa can not be held responsible for it. Periodically check the average times of operations and the frequency of the compressors pick ups: the minimum thermal load should be enough to ask the operation of a compressor for at least ten minutes.

  • Page 45: Control

    WDAT-3 2.160-3.660 - C O N T R O L - - C O N T R O L - CONTROL INTERFACE Enabled timing bands unit status (ON – ECO – OFF) COOL cooling Number of steps activated in HEAT heating comparison with the steps available INLET temperature...
  • Page 46 WDAT-3 2.160-3.660 - C O N T R O L - PRESENT COOLING SET-POINT The COMPENSATED set-point, which keeps the compensations into account, is identified as the PRESENT set-point and it is displayed on the main display and at status n° 2. MAINTENANCE SET POINT It can be used to maintain the installation inside the working limits, even if the unit is deactivated.
  • Page 47 WDAT-3 2.160-3.660 - C O N T R O L - menu: PARAMETERS – THERMOREG. – SET POINT DEFAULT values 90 / CEN SecondSetC Secondary cooling Set Point 91 / CEN SecondSetH NOT USED - Secondary heating Set Point 118 / CEN SetCool Cooling Set Point 119 / CEN...
  • Page 48 WDAT-3 2.160-3.660 - C O N T R O L - To enter in the SETUP SETUP – PARAMETERS: button F3 SETUP menu H OME THERMOREG. Set the setpoint and the operating modes ▲▼ To select the submenu buttons F2 – F3 H OME (ATC ONLY) To access...
  • Page 49 WDAT-3 2.160-3.660 - C O N T R O L - SETUP – CLOCK SETUP To enter in the SETUP menu button F3 SETUP H OME CLOCK To select the CLOCK SETUP ▲▼ Set the clock buttons F2 – F3 submenu H OME DATA...
  • Page 50 WDAT-3 2.160-3.660 - C O N T R O L - submenu: To enter in the STATA menu button F4 STATE GENERALS HOME UNIT 1 ▲▼ To select the module F2 – F3 buttons mod_comp1 ES C HOME mod_comp2 To access button F1 ENTER mod_comp3 ES C...
  • Page 51 WDAT-3 WDAT-3 2.160-3.660 2.160-3.660 - C O N T R O L - Index UNIT_1 – MOD COMP_1 Stata Coil temperature °C ( tenths ) Recovery temperature °C ( tenths ) Condensation pressure Evaporation pressure Fan Status Defrost Status 1=ON / 0=OFF Defrost count time Compressor 1 operating time Comp.
  • Page 52 WDAT-3 2.160-3.660 - C O N T R O L - An alarm list is associated with the inputs of each electronic module of the unit. According to the unit configuration, and then with electronic modules and options, some lists and/or ALARMS can not be used.
  • Page 53 WDAT-3 2.160-3.660 - C O N T R O L - COMPRESSOR MODULE Name E101 Cond./ Evap. temp. probe fault E102 Condensing pressure probe fault E103 Evaporation pressure probe fault E104 Recovery temp. probe fault E105 High pressure alarm E106 Low pressure alarm E107 Fan/Pump thermal cut-out alarm E111 Cond.

  • Page 54: Routine Maintenance

    WDAT-3 2.160-3.660 - R O U T I N E M AI N T E N AN C E - - R O U T I N E M A I N T E N A N C E - PREVENTIVE MAINTENANCE All equipment is subjected to wear out.
  • Page 55 WDAT-3 2.160-3.660 - R O U T I N E M AI N T E N AN C E - 97/23 CE PED DIRECTIVE 97/23 CE PED DIRECTIVE gives instructions for installers, users and maintenance technicians as well. Refer to local actuation norms.
  • Page 56 WDAT-3 2.160-3.660 - R O U T I N E M AI N T E N AN C E - R-22 R-134a R-407C R-410A R-22 R-134a R-407C R-410A Ts [°C] Ts [°C] Td [°C] Tb [°C] Ts [°C] Ts [°C] Ts [°C] Td [°C] Tb [°C]...
  • Page 57 WDAT-3 2.160-3.660 - R O U T I N E M AI N T E N AN C E - R134a R407C R410A R134a R407C R410A Ts [°C] Ts [°C] Td [°C] Tb [°C] Ts [°C] Ts [°C] Ts [°C] Td [°C] Tb [°C] Ts [°C]...

  • Page 58: Troubleshooting

    WDAT-3 2.160-3.660 - T R O U B L E S H O O T I N G - - T R O U B L E S H O O T I N G - THE OPERATIONS MUST BE CARRIED OUT BY TECHNICAL QUALIFIED PERSONNEL HAVING THE REQUISITES UNDER LAW REQUISITES AND IN CONFORMITY WITH THE SAFETY REGULATIONS IN FORCE.

  • Page 59: Decommissioning Of The Unit

    WDAT-3 2.160-3.660 - D E C O M M I S S I O N I N G O F T H E U N I T - - D E C O M M I S S I O N I N G O F T H E U N I T - DISCONNECTING THE UNIT The units must be disconnected by authorised personnel, who before proceeding must first read the Residual Risks section in this manual.
  • Page 60 The data contained in this bulletin is not binding and may be changed by the manufacturer without prior notice. All reproduction, even partial, is PROHIBITED. © Copyright - CLIVET S.p.A. - Feltre (BL) - Italia...

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