CLIVET WSH-XEE2 Series Installation And Operating Manual

CLIVET WSH-XEE2 Series Installation And Operating Manual

Water-cooled chiller for indoor installation
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Installation and
operating manual
WSH-XEE2 10.2 - 120.2
Water-cooled chiller for indoors installation
M08P40G16-00
05-07-16

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Summary of Contents for CLIVET WSH-XEE2 Series

  • Page 1 Installation and operating manual WSH-XEE2 10.2 - 120.2 Water-cooled chiller for indoors installation M08P40G16-00 05-07-16...
  • Page 2 Yours faithfully. CLIVET Spa The data contained in this manual is not binding and may be changed by the manufacturer without prior notice. Reproduction, even is part, is FORBIDDEN © Copyright - CLIVET S.p.A. - Feltre (BL) - Italia...
  • Page 3: Table Of Contents

    Index of contents General description Reception Positioning Water connections Electrical connections Start-up Control Maintenance Accessories Decommissioning Residual risks Technical information Dimensional drawings M08P40G16-00 WSH-XEE2 10.2-120.2...
  • Page 4: General Description

    General description 1.1 Manual The manual provides correct unit installation, use and maintenance. Pay particular attention to: Warning, identifies particularly important operations or information. Prohibited operations that must not be carried out, that compromise the operating of the unit or may cause damage to persons or things. •...
  • Page 5 1.9 User training The installer has to train the user on: • Start-up/shutdown • Set points change • Standby mode • Maintenance • What to do / what not to do in case of breakdown 1.10 Data update Continual product improvements may imply manual data changes. Visit manufacturer web site for updated data.
  • Page 6: Reception

    Reception You have to check before accepting the delivery: • That the unit hasn’t been damaged during transport • That the materials delivered correspond with that indicated on the transport document comparing the data with the identification label positioned on the packaging. In case of damage or anomaly: •...
  • Page 7 2.3 Instructions for disassembly Only with options: MOBMAG M08P40G16-00 WSH-XEE2 10.2-120.2...
  • Page 8 Isolating switch 2.4 Packaging removing Be careful not to damage the unit. Keep packing material out of children’s reach it may be dangerous. Recycle and dispose of the packaging material in conformity with local regulations. Supports for handling: remove after the handling. WSH-XEE2 10.2-120.2 M08P40G16-00...
  • Page 9: Positioning

    Positioning During positioning consider these elements: • Technical spaces requested by the unit • Electrical connections • Water connections • Spaces for air exhaust and intake 3.1 Functional spaces Functional spaces are designed to: • guarantee good unit operation • carry out maintenance operations •...
  • Page 10: Water Connections

    Water connections 4.1 Water quality Water features • confirming to local regulations • total hardness < 14°fr • within the limits indicated by table The water quality must be checked by qualified personnel. Water with inadequate characteristics can cause: • pressure drop increase •...
  • Page 11 4.6 Recommended connection The installer must define: • component type • position in system UNIT antivibration joints safety valve piping support Flow Switch exchanger chemical cleaning bypass pressure gauge drain valve thermometer vent filter shut-off valve Internal storage tank Pump / circulating pump Cleaning system bypass expansion vessel 4.7 Water filter...
  • Page 12: Operation Sequence

    4.9 Operation sequence Close all vent valves in the high points of the unit hydraulic circuit Close all drain valves in the low points of the unit hydraulic circuit: • Heat exchangers • Pumps • collectors • storage tank • free-cooling coil Carefully wash the system with clean water: fill and drain the system several times.
  • Page 13: Electrical Connections

    Electrical connections The characteristics of the electrical lines must be determined by qualified electrica personnel able to design electrical installations; moreover, the lines must be in conformity with regulations in force. The protection devices of the unit power line must be able to stop all short circuit current, the value must be determined in accordance with system features.
  • Page 14 5.5 Connections performer by customer WSH-XEE2 10.2-120.2 M08P40G16-00...
  • Page 15 5.6 Computer connection Service keypad RJ45: standard connection P.C.-not supplied P.C. connection, shift RJ45 from T-HI to T-IP Configure P.C. connect P.C. and main module with LAN cable check in the taskbar that the connection is active open Control Panel and select Network and sharing center select Modify board setting select Local area connection (LAN) select Internet protocol version 4 (TPC) IPV4 and enter Property...
  • Page 16 5.7 Remote control Option Distance up to 350 mt User interface Distance up to 700 mt B = B1 KNX bus, max 350 mt twisted pair with shield, ø 0,8 mm EIB/KNX cable marking recommende PSX - Mains power supply unit pwer supply unit N125/11 5WG1 125-1AB11 AC 120...230V, 50...60Hz KNX bus, max 350 mt...
  • Page 17 5.8 Modbus - RS485 Option LED BSP communication with AP1 module LED BUS communication with Modbus green communication ok green communication ok yellow software ok but communication with AP1 yellow startup / channel not communicating down flashing: software error communication down fixed: hardware error A.
  • Page 18 5.9 LonWorks Option LED BSP communication with AP1 module LED BUS communication with LonWorks green communication ok green ready for communication yellow software ok but communication with AP1 yellow startup down flashing: software error flashing: communicating not possible fixed: hardware error communication down 5.10 BACnet IP Option...
  • Page 19: Start-Up

    Start-up 6.1 General description The indicated operations should be done by qualified technician with specific training on the product. The electrical, water connections and the other system works are by the installer. Upon request, the service centres performing the start-up. Agree upon in advance the star-up data with the service centre.
  • Page 20 6.4 Refrigeration circuit Check carefully the refrigerating circuit: the presence of oil stains can mean leakage caused by transportation, movements or other). Verify that the refrigerating circuit is in pressure: Using the unit manometers, if present, or service manometers. Make sure that all the service outlets are closed with proper caps; if caps are not present a leak of refrigerant can be possible. Open the valves of the refrigerant circuit, if there are any.
  • Page 21: Demand Limit

    6.9 Voltages Check that the air and water temperatures are within in the operating limits. Start-up the unit. With unit operating in stable conditions, check: • Voltage • Total absorption of the unit • Absorption of the single electric loads 6.10 Demand limit Menu accessible only after having entered the password.
  • Page 22 6.11 Climatic TExt Menu accessible only after having entered the password. Access reserved only to specifically trained personnel. The parameter modification can cause irreversible damages. The setpoint defined by the temperature curve is shown at status S0052: ActualUtSetp Only if P0036: EnCompExt ≠ 0 Path: Main Menu / Unit parameters / TExt Correction config Example Step Display...
  • Page 23 6.12 Water reset Menu accessible only after having entered the password. Access reserved only to specifically trained personnel. The parameter modification can cause irreversible damages. The water reset correction affects the setpoint defined by the Climate curve TExt (actual setpoint). The setpoint is shown at status S0052: ActualUtSetp Only if P0003: En WaterReset ≠...
  • Page 24 6.13 ECOSHARE function for the automatic management of a group of units • Max 7 units • Maximum length of the bus line: 700 m. • Maximum distance between 2 units: 300 m • Type of cable: shielded twisted pair cable Ø 0,8 mm. use an EIB/KNX cable •...
  • Page 25 If there are more units connected in a local network set the mode of operation. MODE A Every unit manages its own compressors according to the setpoint. Every unit optimizes its refrigeration circuits. Pumps always active, even with compressor stoped. P0658 = 0 P0657 >...
  • Page 26 The above-described operating conditions must be considered outside the operating limits. In the event of compressor breakdown, due to operating in the above-mentioned conditions, the guarantee will not be valid and Clivet spa declines any responsibility.
  • Page 27: Control

    Control 7.1 Led INFO Not used ALARM Blink / fixed = alarm present CANCEL not used currently Heat: Heating (not used) 7.2 Display Ref. Variable Description Date - Time ActualSetPoint Temperature setting T.InH2OUtilitySide Water inlet temperature utility side T.OutH2OUtilitySide Water outlet temperature utility side ActualState On / off / eco / pmp On Cool: water cooling...
  • Page 28 7.4 Change unit state Step Display Action Menu/Variable Keys Notes Press Main menu Select Cmd Local state OFF - ECO - ON - Pump On Confirm Exit * Local state ECO: recurrent pump ON-OFF; compressors keep water system at setpoint ECO Pmp ON: pump ON, compressor OFF 7.5 Change the mode Step Display...
  • Page 29 7.7 Scheduler It is possible to set 6 events (Off, Eco, On, Recirculating) for each week day. Step Display Action Menu/Variable Keys Notes Press Main menu Select Scheduler Scheduler Select Select Time Event time Confirm Select Value On/Eco.. Confirm Exit Enable Scheduler Step Display Action...
  • Page 30 SOURCE STATA GENERAL STATA CIRCUIT 1 STATA USER-SIDE STATA WSH-XEE2 10.2-120.2 M08P40G16-00...
  • Page 31 DIGITAL INPUT ANALOGIC INPUT M08P40G16-00 WSH-XEE2 10.2-120.2...
  • Page 32 OUTPUT ANALOGICI ANALOGIC OUTPUT WSH-XEE2 10.2-120.2 M08P40G16-00...
  • Page 33 7.9 Keyboard settings Step Display Action Menu/Variable Keys Notes Press 3 sec. Press HMI Settings Select Press Press Select Local connections 7.10 Alarms Before resetting an alarm identify and remove its cause. Repeated resets can cause irreversible damage. Example: + eE0001: Phase monitor: Fault = active alarm - EE0003: Pum 1 faulty: Ok = resetted alarm Display of alarm: step 1-3 Reset allarm: step 4-10...
  • Page 34 7.11 General list of alarms Description Description eE0001 Phase monitor fault EE0055 Recovery side pump 2 overload protection EE0003 User side pump 1 overload protection EE0056 Recovery side pump 3 overload protection EE0004 User side pump 2 overload protection eE0057 Recovery side inverter overload protection EE0005 User side pump 3 overload protection...
  • Page 35 Description Description Recovery exchanger gas pressure probe Switching pump on source side for flow ee1031 ee2010 fault alarm ee1032 Recovery in temperature probe fault EE2013 Source side pump 1 overload protection ee1033 Recovery out temperature probe fault EE2014 Source side pump 2 overload protection ee1037 Inverter 1 in alarm EE2015...
  • Page 36 Description Description ee2060 Inverter 2 communication timeout fF2017 Minimum pressure Ratio Pre Alarm ee2061 Inverter 3 in alarm fF2018 Low Pressure Alarm Cooling Mode ee2062 Inverter 3 Modbus communication error FF2019 Maximum Pressure Radio ee2063 Inverter 3 communication timeout FF2034 Vaacum Alarm ee2070 User side ECV connection problem...
  • Page 37: Maintenance

    Maintenance 8.1 General description Maintenance must be done by authorized centres or by qualified personnel. The maintenance allows to: • maintain the unit efficiency • increase the life span of the equipment • assemble information and data to understand the state of the unit efficiency and avoid possible damages Before checking, please verify the following: •...
  • Page 38 8.3 Unit booklet It’s advisable to create a unit booklet to take notes of the unit interventions. In this way it will be easier to adequately note the various interventions and aid any troubleshooting. Report on the booklet: • date •...
  • Page 39 8.10 Compressor supply line shut-off valve A. Supply line shut-off valve Do not remove the seal Remove only if authorized by the manufacturer. Please contact the maker for informations. 8.11 crankcase heather Check: • closure • Operation 8.12 Copeland scroll compressor Advanced Scroll Temperature Protection Compressor may stop Pumping With Motor Running Turn Off And Wait Until Cool...
  • Page 40 8.13 System discharge evacuate the system evacuate the exchanger, use all the cocks presents use compressed air to blow the exchanger dry completely the exchanger by an hot air jet; for greater safety fill the exchanger with glycoled solution protect the exchanger from the air remove the drain plugs to the pumps Any anti-freeze liquid contained in the system should not be discharged freely as it is a pollutant.
  • Page 41: Accessories

    Accessories 9.1 Cold side hydronic unit configurations standard unit Cooling side three-way modulating valve VARYFLOW + (cooling side 2 inverter pumps) Cooling side two-way modulating valve Cooling side hydronic unit with an on-off pump partial or total energy recovery Cooling side hydronic unit with two on-off pumps IN = Cold side intake OUT = Cold side outlet PD - Differential pressure switch...
  • Page 42 9.2 Hot side hydronic unit configurations standard unit Heating side hydronic unit with two on-off pumps VARYFLOW + (heating side 2 inverter pumps) Heating side three-way modulating valve Heating side hydronic unit with an on-off pump Heating side two-way modulating valve IN = Hot side intake OUT = Hot side outlet PD - Differential pressure switch...
  • Page 43 9.3 Source side 3-way modulating valve M08P40G16-00 WSH-XEE2 10.2-120.2...
  • Page 44 9.4 Source side 2-way modulating valve WSH-XEE2 10.2-120.2 M08P40G16-00...
  • Page 45 9.5 VALVE FOR DOMESTIC HOT WATER M08P40G16-00 WSH-XEE2 10.2-120.2...
  • Page 46: Decommissioning

    10 Decommissioning 10.1 Disconnecting Only authorised personnel must disconnect the unit. Avoid leak or spills into the environment. Before disconnecting the unit, the following must be recovered, if present: • refrigerant gas • anti-freeze solutions in the water circuit Awaiting dismantling and disposal, the unit can also be stored outdoors, if the electrical, cooling and water circuits of the unit have 100% integrity and are isolated, bad weather and rapid change in temperature will not result in any environmental impact.
  • Page 47: Residual Risks

    11 Residual risks General description Electric parts In this section the most common situations are indicated,as these cannot be An incomplete attachment line to the electric network or with incorrectly controlled by the manufacturer and could be a source of risk situations for sized cables and/or unsuitable protective devices can cause electric shocks, people or things.
  • Page 48 General technical data Groundwater version Size 10.2 12.2 14.2 16.2 19.2 22.2 27.2 30.2 35.2 40.2 43.2 45.2 50.2 55.2 60.2 70.2 80.2 90.2 100.2 120.2 Radiant panels Heating only operation Heating capacity (EN14511:2013) 37,1 42,8 51,7 60,1 71,3 83,8 Total power input (EN14511:2013) 6,78 8,04...
  • Page 49 General technical data Geothermic version Size 10.2 12.2 14.2 16.2 19.2 22.2 27.2 30.2 35.2 40.2 43.2 45.2 50.2 55.2 60.2 70.2 80.2 90.2 100.2 120.2 Radiant panels Heating only operation Heating capacity (EN14511:2013) 1 kW 27,7 32,4 38,3 45,7 54,1 63,9 75,2 85,0 95,7 111 Total power input (EN14511:2013) 2 kW 6,61 7,55 9,01 10,6 12,4 15,2 16,8 19,4 22,4 25,6 28,4 30,0 32,5 36,0 40,6 45,4 50,9 59,2 65,0 79,7 COP (EN 14511:2013)
  • Page 50 Sound levels Sound power level (dB) Sound Sound power level pressure level Size Octave band (Hz) 1000 2000 4000 8000 dB(A) dB(A) 10.2 12.2 14.2 16.2 19.2 22.2 27.2 30.2 35.2 40.2 43.2 45.2 50.2 55.2 60.2 70.2 80.2 90.2 100.2 120.2 Sound levels refer to units with full load under nominal test conditions.
  • Page 51 Cooling only unit Operating Range (Cooling) Size 10.2 - 12.2 - 14.2 Size 16.2 Size 19.2-22.2-27.2-30.2-35.2-40.2-45.2 Sizes 43.2-50.2-55.2-60.2-70.2-80.2-90.2-100.2-120.2 Twu [°C] = Cold side water outlet temperature Tws [°C] = Hot side water outlet temperature The limits refer to DT=5 °C on both the hot and cold sides 1.
  • Page 52 Heating only unit Operating Range (Heating) Size 10.2 - 12.2 - 14.2 Size 16.2 Size 19.2-22.2-27.2-30.2-35.2-40.2-45.2 Sizes 43.2-50.2-55.2-60.2-70.2-80.2-90.2-100.2-120.2 Twu [°C] = Hot side water outlet temperature Tws [°C] = Cold side water outlet temperature The limits refer to DT=5 °C on both the hot and cold sides 1.
  • Page 53 Dimensional - Standard and Geothermic version without hydronic unit DAA8P10 2_22 2 STD REV00 Sizes 10.2 - 22.2 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (1” 1/4 GAS) Hot side water supply (1” 1/4 GAS) Cold side water return (1”...
  • Page 54 Dimensional - Standard and Geothermic version with hydronic unit option and oversize enclosure (MOBMAG) DAA8P10 2_22 2 MAG REV00 Sizes 10.2 - 22.2 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (2” Victaulic) Hot side water supply (2” Victaulic) Cold side water return (2”...
  • Page 55 Dimensional - Standard and Geothermic version without hydronic unit DAA8P27 2_60 2 STD REV01 Sizes 27.2 - 60.2 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (2” 1/2 Victaulic) Hot side water supply (2” 1/2 Victaulic) Cold side water return (2”...
  • Page 56 Dimensional - Version standard with hydronic unit option and oversize enclosure (MOBMAG) DAA8P27 2_60 2 MAG REV01 Sizes 27.2 - 60.2 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (3” Victaulic) Hot side water supply (3” Victaulic) Cold side water return (3”...
  • Page 57 Dimensional - Geothermic version with hydronic unit option and oversize enclosure (MOBMAG) DAA8P27 2_50 2 MAG_GEO REV01 Size 27.2 - 50.2 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (3” Victaulic) Hot side water supply (3” Victaulic) Cold side water return (3”...
  • Page 58 Dimensional - Version standard and geothermic without hydronic unit DAA8P70 2_90 2 STD REV00 Size 70.2 - 90.2 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (2” 1/2 Victaulic) Hot side water supply (2” 1/2 Victaulic) Cold side water return (2”...
  • Page 59 Dimensional - Version standard with hydronic unit option and oversize enclosure (MOBMAG) Size 70.2 - 90.2 DAA8P70 2_90 2 MAG REV00 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (3” Victaulic) Hot side water supply (3” Victaulic) Cold side water return (3”...
  • Page 60 Dimensional - Geothermic version with hydronic unit option and oversize enclosure (MOBMAG) Size 55.2 - 90.2 DAA8P55 2_90 2 MAG_GEO REV00 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (3” Victaulic) Hot side water supply (3” Victaulic) Cold side water return (3”...
  • Page 61 Dimensional - Version standard and geothermic without hydronic unit Size 100.2 - 120.2 DAA8P100 2_120 2 STD REV00 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (3” Victaulic) Hot side water supply (3” Victaulic) Cold side water return (3” Victaulic) Cold side water supply (3”...
  • Page 62 Dimensional - Version standard and geothermic with hydronic unit option and oversize enclosure (MOBMAG) Size 100.2 - 120.2 DAA8P100 2_120 2 MAG REV00 Compressor compartment Electrical panel Unit control keypad Power input Hot side water return (4” Victaulic) Hot side water supply (4” Victaulic) Cold side water return (4”...
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  • Page 64 Tel. +34 91 6658280 - Fax +34 91 6657806 - info@clivet.es CLIVET GmbH Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com CLIVET RUSSIA Elektrozavodskaya st. 24, office 509 - 107023, Moscow, Russia Tel.

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