opti-solar SP5000	Vitality	Eco Installation & Operation Manual

opti-solar SP5000 Vitality Eco Installation & Operation Manual

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Installation & Operation Manual
SP5000 Vitality Eco

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Summary of Contents for opti-solar SP5000 Vitality Eco

  • Page 1 Installation & Operation Manual SP5000 Vitality Eco...
  • Page 2 (This page is intended to be blank)
  • Page 3: Table Of Contents

    Table of Contents Safety Precautions ................ 4 Contact Information ..............6 Warranty Information ..............7 SP5000 Vitality Eco PV System ............8 Principles of Operation ..............9 Functions ............................9 On-grid Power Manager ...................... 9 Off-grid Power Supply ....................... 9 Charge/Discharge Controller .................... 9 UPS .
  • Page 4 Connecting CANbus cable ..................... 26 Setting the switch for CANbus ..................... 26 Ready to Start ..........................28 Check List ............................ 28 Start-up Procedure ........................29 Operation ................... 30 Display and Keys .......................... 30 Display ............................30 Operation keys .......................... 30 Operation Chart ........................31 Settings ............................. 31 Initial Settings ........................... 31 System Connection ........................32 Set Clock ............................33 Buzzer Configuration ......................33 Battery Configuration ......................33 Frequency Configuration ...................... 34 Mains Charging Battery ......................34 Set RS485 Address ........................35...
  • Page 5 Maintenance ................49 Regular maintenance ......................... 49 Cleaning Dust ..........................49 Replacing AC Fuse........................49 Appendix ..................50 Specifications ..........................50 Battery Charging/Discharging ....................53 Charging Method ........................53 Charging/Discharging Parameters .................. 53...
  • Page 6: Safety Precautions

    Safety Precautions Refer to the Operating Manual There are information of caution, operation and installation, please read and keep this manual. 10 min.
  • Page 8: Contact Information

    Contact Information OPTI-Solar/OPTI International Corp. TEL: +886 2 22477272 FAX: +886 2 22467312 7F, No.192 (ViewSonic Building) Lien Chen Road, Chung Ho District, New Taipei City, Taiwan 235, R.O.C. http://www.opti-solar.com/...
  • Page 9: Warranty Information

    Warranty Information Warranty or liability will be void if damage caused by any, but not limited to the followings: 1. Unauthorized opening of the unit 2. Installation faults such as improper environment, wiring and application 3. Working conditions beyond the unit specifications 4.
  • Page 10: Sp5000 Vitality Eco Pv System

    SP5000 Vitality Eco PV System SP5000 Vitality Eco Glossary 1. SP5000 Vitality Eco: Manager of PV inputs, charging, discharging and load supplying functions 2. PV panels: Receive sunlight and convert it into electricity 3. Battery Bank: Stores energy from mains and PV inputs 4.
  • Page 11: Principles Of Operation

    Principles of Operation Functions The SP5000 Vitality Eco PV system is an intelligent and automatic power manager, it can be On-grid Power Manager In places with grid (utility), SP5000 Vitality Eco can manage the power from PV, grid and battery. For protected loads connected to SP5000 Vitality Eco, during blackout, SP5000 Vitality Eco can supply power to them from PV and/or batteries.
  • Page 12: On-Grid Mode- Net Metering

    MPPT INV Grid or Generator CHG/DisCHG This application is suitable for Blackout With utility, but user DO NOT want to use utility or use utility as a backup source In this mode, inverter output is physically separated from grid; there will be no power fed to grid.
  • Page 13: On-Grid Mode- Self Using

    INV MPPT CHG/DisCHG This application is suitable for Surplus PV power can be feed to grid and paid. On-grid mode- Self Using In some applications, e.g. grid is weak or feeding grid is not beneficial, surplus power feeding is not encouraged; the PV power is used by their own. This is “Self -Using”.
  • Page 14: Power Priority

    MPPT INV ->0W CHG/DisCHG To do this, please enable the “BAT-> Load” function is settings menu. Power Priority To Loads The power supplied to loads from different sources follows the priorities. In off-grid mode, it is PV -> Battery -> Mains (AC) In on-grid mode, it is PV -> Mains (AC) -> Battery If Battery ->...
  • Page 15: Product Overview

    Product Overview Outline & Dimensions Operation Status LED Display LCD Keys CAN BUS port (for multiple Manual on/off units operation) Switch RS485 port Battery Input (+) (-) PV input USB port AC Load AC Mains...
  • Page 16: Installation

    Installation Inside the Package 目前無法顯示此圖像。 Item Description Inverter Mounting bracket User manual Plastic anchor & screws x 5,used to fix bracket on wall RS485 connector/plug & CANbus connection cable Spared AC Fuse x 1 (30A/250V) Bead for RS485 cable Template for mounting...
  • Page 17: Choosing Proper Location

    Choosing Proper Location Do not expose the SP5000 Vitality Eco to sunlight, rain or water. Install SP5000 Vitality Eco at visible level so you can see its status. Fix SP5000 Vitality Eco on a solid, surface. Mounting surface Concrete Metal Stone Visible level Wood...
  • Page 18: Mounting Procedure

    Keep distance for the airflow to dissipate heat. Mounting Procedure 目前無法顯示此圖像。...
  • Page 19: Wire Connections- Single Unit

    Marking drill holes by bracket and template Fix the bracket on inverter, attach and fix inverter on wall Take the wiring cover off and fix the inverter by screws Wire Connections- Single Unit System Diagram SP5000 Vitality Eco Off-grid Operation...
  • Page 20: Power Connectors

    SP5000 Vitality Eco On-grid Operation Power Connectors 1. Battery Cables (Positive & negative) 2. PV input 3. AC Load output 4. AC Mains input...
  • Page 21: Connecting Ac Mains

    Maximum Length for 1% Loss (Meter) Cross Section SP5000 Vitality Eco 3. Insert wires through bottom plate 4. Crimp the wires with y-terminals 5. Insert wires with terminals, fix them according to polarity and torque on terminals as figure 6.
  • Page 22: Connecting Pv

    3. Prepare wires according table below Maximum Length for 1% Loss Cross (Meter) Section SP5000 Vitality Eco 4. Plug connectors to SP5000 Vitality Eco Disconnect PV To disconnect PV cables, please 1. Turn off DC switch if available in advance 2. Push in the inter-locker on PV connectors 3.
  • Page 23: Preparing Wires And Connectors For Battery

    Preparing Wires and Connectors for Battery Select wires of cross-section > 50mm . RED color is for positive (+) wire and black for negative (-) Prepare a breaker/switch of 100A/125VDC To Inverter Prepare cover or sleeve for battery terminals BAT breaker or fuse Connecting Batteries To Batteries...
  • Page 24 Protection cover Battery sensor (Accessory F) Protection cover From BAT breaker...
  • Page 25: Connecting Rs485

    Connecting RS485 To monitor and control inverter by external devices such as computer, you need to connect them by RS485. A typical RS485 connection diagram is shown below. Connecting to device or computer with RS485 interface There are some points highlighted. All wires between devices and computer shall be twisted Maximum allowable wire length is 1000 meters The terminal-end device may need a terminal resistor...
  • Page 26: Setting Address

    Terminal resistor switch (1) For single unit, please Prepare a 2-wire, twisted cable Insert and wound the cable on the bead in accessory as right drawing Fix cable wires on plug (accessary E). Take care of the polarity Push the plug to RS485 port Connect another end of cable to monitor device For multiple connections, please connect them as figure below.
  • Page 27: Wire Connections- Multiple Units

    Wire Connections- Multiple Units To build a bigger system with multiple units, you can build the system according to below figure. AC mains Lo c a l L o a d 1 25 0 W 03 / DEC/ 1 4 0 9 : 3 5 Grid or Panel &...
  • Page 28: Connecting Canbus Cable

    Connecting CANbus cable Use the CANbus cable in accessory as right figure Plug each cable into CAN socket Connect the cable to other cables of inverters Setting the switch for CANbus The CANbus switch is located the right side of RS485 switch, labeled as “2”. This DIP switch is used to match the impedance for CANbus so as to ensure the communication quality.
  • Page 30: Ready To Start

    Ready to Start Check List Before starting the system, check following items: Item Point of check Checked? • Mounting SP5000 Vitality Eco is firmly mounted on the bracket • Bracket is firmly fixed • All wires are firmly fixed on terminals •...
  • Page 31: Start-Up Procedure

    Start-up Procedure...
  • Page 32: Operation

    Operation Display and Keys Display Status LED Text display Operation Keys 1. Status LED: There are 2 LED’s to indicate SP5000 Vitality Eco status. In normal condition, green one turns on; in abnormal or warning conditions, red one turns on 2.
  • Page 33: Operation Chart

    Operation Chart By pressing operation keys, different displays appear accordingly. Please refer to section of LCD Frames for detail information Settings Will not appear for off- grid models Initial Settings I ni t i a l SETTI NGS Setting Flow TAP [ t o St a r t SYSTEM CONNCTI ON...
  • Page 34: System Connection

    BATTERY CONFI G Ge ne r i c BAT 100Ah Ge ne r i c 100Ah TAP [ t o Ent e r TAP [ t o Ent e r FREQUENCY CONFI G 60Hz 60Hz TAP [ t o Ent e r M AI NS CHGs BAT Di s a bl e Di s a bl e...
  • Page 35: Set Clock

    BAT -> Load: Off. Disable above function BAT -> Load: Night. This will enable load compensation from battery during night Self Using BAT -> Load: Off. Disable above function BAT -> Load: Night. This will enable load compensation from battery during night only BAT ->...
  • Page 36: Frequency Configuration

    YUASA NPA100-12I CHLORIDE12CDC100 Panasonic LC-T12105x 3K EBB100 Except 1, all the other batteries are official ones. Each configuration has its own parameter. Please refer to Battery Charging/Discharging in Appendix for detail information. After setting the type, you have to set Ah (Ampere-Hour) of the battery bank equally divided by individual inverter number.
  • Page 37: Set Rs485 Address

    Set RS485 Address The selectable address is from 1~200. Default address is 1. To know the detail of addressing of RS 485, please refer to section of “Connecting RS485”. Normal Settings Normal setting is used to set the unit whenever you would like to. Its process is similar to initial setting except operation flow as below.
  • Page 38: Factory Setting

    SETTI NGS Up/Down Keys Enter Enter/Escape TAP [ 3 t i me s SYSTEM CONNCTI ON Si ngl e Si ngl e TAP [ t o Ent e r SET M ODE Ne t M e t e r i ng BAT- >Loa d: Of f Ne t M e t e r i ng...
  • Page 39: Manual On/Off

    Manual ON/OFF The manual ON/OFF switch is on the left side or front side as figure. This switch is used to turn on/off individual inverter manually. There are some situations: AC exists: turning off inverter switches load to AC mains AC does not exist: In case battery capacity is enough, push the button to start inverter...
  • Page 40: Lcd Frames

    LCD Frames Chart of Frames Inverter Starts BOOT Ve r 1. 0 Up/Down Keys W a i t i ng … Loc a l Loa d 1250W BAT Cha r gi ng F/ W Ve r s i on 03/ DEC/ 14 09: 35 BAT Le ve l M EDI UM 01.
  • Page 41: Power Frame 1

    message Inverter shows the warning messages Error Refer to error On error happening, SP5000 message Vitality Eco shows the error messages Manual Off, Manual Off Manual off. Push On/Off to Load will continuously be supplied turn on by AC mains if it exists. Power Frame 1 Showing the instant power from different sources of individual inverter except mains power.
  • Page 42: Battery Frame

    Display Description LEtoday XXXkWh Local Energy consumption of the day MEtoday XXXkWh Mains Energy supplied of the day in total. If “- “ appears in front of XXXkWh, it means feed-in energy is more than consuming. Battery Frame Showing battery status. Display Description Battery status.
  • Page 43: Version Frame

    If you like to view the error type, please tap ENTER and using UP and DOWN keys to see the detail. The format will be. Line 1 Line 2 Description Line 1 shows the error number, line 2 tells you the error message. Error XX Error Message The messages are listed in tables of...
  • Page 44 ACV is higher than AC VOLT HIGH Vac XXX V Silent upper limit ACV is less than lower AC VOLT LOW Vac XXX V Silent limit AC frequency is more AC FREQ HIGH fac XX.X Hz Silent than upper limit AC frequency is less AC FREQ LOW fac XX.X Hz...
  • Page 45: Monitoring Sp5000 Vitality Eco

    Monitoring SP5000 Vitality Eco To do this, you need to have RS485 connection and related software. Please refer to Connecting RS485 for proper connection and setting; please refer to separate software manual for installation and application. If you need send monitoring data to Internet, please use CloudLOG gateway.
  • Page 46: Capacity Of Memory

    Capacity of Memory The internal memory can store up to 12 months length of data. Data older than this period will be replaced by latest data automatically.
  • Page 47: Trouble Shooting

    Trouble Shooting In case SP5000 Vitality Eco detects any problem, it will behave as the situations in table below. Please follow the instruction to solve the problem. If the problem continues, please contact your local service for further assistance. General Fault Trouble Treatment 1.
  • Page 48 If error continues, please contact with your local service If you find this in initial installation, please check AC mains and Load connection AC load is to be connected to load, NOT AC X4 appears main If error continues, please contact with your local service Improper battery type.
  • Page 49: Multi-Unit Fault

    Check AC input and output cables of different operations inverters, every input (output as well) cable should be same length Check CANbus cable lengths, they should be the same If problem continues, please contact with your local service Multi-unit Fault FW versions are not same among inverters Check the FW version of every inverter.
  • Page 50 Make sure all units are in parallel modes Make sure CAN cables are correctly connected Restart the units If problem continues, please call local service Over current is detected at mains input. Check loads, reduce them if necessary Check AC mains connections of all units Restart the units If problem continues, please call local service...
  • Page 51: Maintenance

    Maintenance Regular maintenance For best results, please follow below points: 1. Keep proper distance from other obstacles. Make sure air-flow and heat dissipation path is cleared 2. Clean up any dust on this unit, especially on the ventilation holes 3. Check operation and status if possible 4.
  • Page 52: Appendix

    Appendix Specifications Model Unit SP5000 Vitality Eco Item Input (Mains, AC) Nominal Voltage 190 ~ 300 Voltage Range Nominal 50/60 Frequency 0.99 Power Factor Maximum Current Inrush Current A/μS 100/200 Max. Power 5000 Input (PV, DC) Maximum Power 5000 Maximum Voltage MPPT Range 100~450 Start-up Voltage Maximum Current Absolute Max.
  • Page 53 Model Unit SP5000 Vitality Eco Item Max. Power 4000 Inrush Current A/μS 100/200 Max. Fault Current Max. Protection Over-current Nominal Voltage Nom. Frequency 50/60 THDV Voltage Regulation DC injection ±100 600 seconds for 100% ≤ load ≤ 110% Overload Capacity 30 seconds for 110% < load ≤ 150% 10 seconds for 150% <...
  • Page 54 Model Unit SP5000 Vitality Eco Item Max. Units for Parallel Operation Mechanical W x H x D 425 x 388 x 120 Weight DC switch Compliance VDE0126-1-1/A1 Grid Monitoring IEEE 519 CEA (2013), IEC 61727, IEC 62116 Safety IEC 62109-1, 62109-2 EN61000-6-4,...
  • Page 55: Battery Charging/Discharging

    Battery Charging/Discharging Charging Method This inverter apply 3-step charging algorithm as below figure. Bulk stage: Constant current charging Absorption stage: Constant voltage charging Float stage: Constant voltage charging with lower voltage Charging/Discharging Parameters Buck Absorption Cut-off Type Charging Float Voltage Voltage Voltage Current...
  • Page 56 14.7 13.6 10.2 14.7 13.6 10.2 14.7 13.6 10.5 14.7 13.6 10.5 ≥500 14.7 13.6 10.5 14.5 13.6 10.2 14.5 13.6 10.2 14.5 13.6 10.5 14.5 13.6 10.5 ≥500 14.5 13.6 10.5 Note: The voltage indicated is for single 12V battery Cut-off voltage is the stop voltage of rated discharging power.

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