Reliable Controls MACH-ProCom User Manual
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Reliable Controls MACH-ProCom User Manual

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  • Page 3 better by design ™ & User Guide...
  • Page 5 All uppercase for KEYWORDS and Control-BASIC STATEMENTS. e.g., Click ALARMS to open the Current Alarms worksheet. Underscore connectors for section references. e.g., Refer to Reference_Alarms_Alarm Configuration more details. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 6 Fax: 250-475-2096 Victoria, BC, Canada, V9A 7K2 Toll Free: 1-877-475-9301 www.reliablecontrols.com Reliable Controls, RC-Studio, RC-Toolkit and the Reliable Controls logo are registered trademarks of Reliable Controls ® Corporation. BACnet is a registered trademark of ASHRAE. MACH-ProCom, MACH-ProSys, MACH-System, MACH-Global, MACH1, MACH2, MACH-Air, MACH-Zone,...

  • Page 7: Table Of Contents

    EIA-485 N ....................46 ETWORK IRING TECHNICAL SPECIFICATIONS ......................49 MACH-P ........................49 .........................49 ENERAL ..........................49 OWER ......................49 OMMUNICATIONS .......................50 MBIENT IMITS ....................50 HYSICAL PECIFICATIONS EMC C ....................... 51 OMPATIBILITY UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 8 ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 9: Mach-Procom/Mach-Prowebcom

    Building Controller (B-BC) is ideal for large mechanical rooms and multi-building applications. The MACH-ProWebCom ™ (MPW-C) includes all the features of the MACH-ProCom, and also includes a powerful web server. Publish your building automation system to the Web quickly and easily with the MACH-ProWebCom. 1: MACH-P...

  • Page 10: Legacy Protocol Support

    MACH-Pro series controller can be easily switched over to version 8 firmware, future- proofing the installation with pure BACnet protocol. There are thousands of Reliable Controls legacy controllers installed around the world that will need to communicate using RCP for many years. The connection point for these controllers into modern Reliable Controls hardware and software products will be a MACH-Pro series controller, running version 7 firmware.

  • Page 11: Out Of The Box

    1 drill guide template for mounting • 1 input/output connector label kit ETTING TARTED The following material details the physical layout, physical dimensions, and product features of the MACH-Pro(Web)Com controller. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 12: Physical Layout

    10/100 Base T EIA-232 Ethernet PC/Modem SMART-Net High Impact ABS Plastic EIA-485 MS/TP-Net EIA-485 AUX-Net Power TEK Mounting Screws (4) #8 x 1.5” 2: MACH-P IGURE OM PHYSICAL LAYOUT ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 13: Physical Dimensions

    MACH-P ™ /MACH-P ™ Getting Started HYSICAL IMENSIONS Max Screw Head 9 mm (3/8”) 11.0 cm (4 & 5/16”) 13.7 cm (5.39”) 3: MACH-P IGURE OM PHYSICAL DIMENSIONS UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 14: Product Features

    I/O-Net. Expansion modules can be a mixture of any type. DDITIONAL EATURES • Real-time clock • Flash backup • Power switch • Sturdy attractive enclosure ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 15 Multipoint and Single-Point Trend Logs are dynamically created but also count towards the 2040 object maximum. The MACH-ProCom can support a maximum of 1536 Net-Ins (object updates from other BACnet devices), and 512 Net-Outs (writing to objects in other BACnet devices or sending object updates to other BACnet devices).

  • Page 16: Models

    ODELS There are two models of the MACH-ProCom as outlined in Table 2. 2: MACH-P ABLE OM MODELS Model Description MP-C MACH-ProCom base model MPW-C MACH-ProCom with built-in Web server NSTALLATION OUNTING The MACH-Pro(Web)Com controller is designed to be vertically mounted in an enclosure/panel.

  • Page 17: Power Wiring

    Apply minimum 4.0–5.5 in-lb torque for tightening field wires into terminal blocks. Use 30– 12 AWG wires. External wiring connected to the controller is to be provided a relief from strain and twisting. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 18 Enclosure #1 Enclosure #2 ™ MACH-ProZone MACH-ProCom MACH-ProCom Ground MUST be connected to 24 VAC Return/Neutral ground. 24 VAC 24 VAC TRANSFORMER TRANSFORMER 4: MACH-P IGURE OM POWER WIRING ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 19: Communications

    RC-Toolkit MSet tool. 10/100 Base T EIA-232 Ethernet PC/Modem SMART-Net EIA-485 MS/TP-Net EIA-485 AUX-Net 5: MACH-P IGURE OM COMMUNICATION PORTS UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 20 BACnet Ethernet, BACnet/IP x 2, Modbus-TCP master or slave, SMTP for outgoing email, SNTP for Internet time synchronization, DHCP for dynamic IP configuration and RC- RemoteAccess for convenient WAN access. ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 21 ORKSTATION For workstations without an available serial port, use the CNV-USB-232 USB to serial converter in conjunction with the CC-C1 base and cable as shown in Figure 8. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 22 SMART-Sensors (including SMART-Sensor EnOcean Accesspoint) are daisy-chained to the MACH-ProCom controller's SMART-Net port using a six wire SMART-Net bus. With the Enable X-Port Access field enabled in the MACH-Pro(Web)Com MSet screen, two of the SMART-Net wires are connected to MS/TP-Net. This allows a workstation running RC-...
  • Page 23 MACH-P ™ /MACH-P ™ Communications SMART-Sensors VC = Voice Cable DC = Data Cable 9: MACH-P SMART- S IGURE OM CONNECTION TO ENSORS UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 24 SMART-Net port. Use the SSX expansion board if the length of a single SMART- Net bus exceeds 76 m (250 ft). Refer to the SMART-Sensor User Guide for more information on correct SSX implementation. ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 25 Each of the above configurations utilizes the EIA-485 network standard described in the EIA-485 Network Considerations section of this document. Enables MS/TP protocol communications for up to 126 Master devices or 200 Slave devices. When defined as a Subnetwork, all Reliable Controls devices will use automatic BACnet device numbering. AUX-Net...
  • Page 26 The Modbus slave configuration enables the MACH-Pro(Web)Com controller to communicate as a slave device, along with other Modbus slave devices, to a Modbus master. ODBUS ASTER ORKSTATION 12: MS/TP-N IGURE ET PORTS CONFIGURED AS ODBUS SLAVE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 27 BACnet Sub B (or Sub A if the MS/TP-Net port is configured for BACnet Main), • Modbus Master, or • Modbus Slave. Each of the above configurations utilizes the EIA-485 network standard described in the EIA-485 Network Considerations section of this document. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 28 MPP-I MPP-I MPP-I MPP-IO MPP-IO MPP-IO MPP-IO MPP-IO 14: AUX-N MACH-P MACH-P IGURE ET PORT WITH OINT INPUT AND OINT NPUT UTPUT XPANSION ODULE COMBINATION ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 29 UBNET Enables MS/TP protocol communications to a maximum of 126 BACnet Master devices or 200 BACnet Slave devices. When defined as a Subnetwork, all Reliable Controls devices will use automatic BACnet device numbering. The BACnet/Sub A option only appears if the MS/TP-Net port is configured as BACnet Main.
  • Page 30 192.168.1.200. This address can be modified using the RC-Toolkit MSet Tool. Refer to the Configuration/RC-Toolkit: MSet Tool/Port Setup/Ethernet section of this document. According to the Ethernet specification, the maximum distance from device to hub is 100 m (320 ft). ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 31 MACH-P ™ /MACH-P ™ Communications Internet Internet Router/Switch Remote Workstation MACH-Pro(Web)Com Modbus-TCP Device Local Workstation MACH-Pro(Web)Sys 17: MACH-P IGURE THERNET ONNECTION TO OCAL AND EMOTE ORKSTATIONS UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 32: User Interface

    The MACH-Pro(Web)Com has six status LEDs that provide an account of EIA-232 activity, EIA-485 activity (2), Ethernet transmission activity, Ethernet link status, and controller status. Ethernet Link EIA-232 Status Ethernet TX MS/TP-Net Status AUX-Net Status Status (controller) 18: MACH-PRO(WEB)COM IGURE STATUS ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 33 One flash every second Normal operation. Status (controller) Flickers At completion of an OS Send. DO NOT cycle the controller’s power during this time. On solid or off solid Defective. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 34: Reset Button

    Port Setup configuration remains intact. For MACH-ProWebCom controllers, the resource files will not be cleared by a Clear Database. ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 35: Configuration

    If the MACH-Pro(Web)Com controller is being added to an existing Ethernet network, you will need to obtain the IP address details from the network administrator or use DHCP . UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 36 Phone Number of the target MACH-Pro(Web)Com. The BACnet device field should be left at the default setting of (Auto) when connecting to version 8 devices. 21: PC-C IGURE ONFIGUREATION FOR ODEM ONNECTIONS ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 37 For modem or direct connections, select the MSet Tool and choose the appropriate protocol in the Select Protocol dialog box. For MACH- Pro(Web)Com controllers running version 8 firmware, always select the BACnet button. 24: S IGURE ELECT ROTOCOL IALOG UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 38 The BACnet Setup dialog box opens, displaying the default Baud Rate for Reliable Controls PC/Modem ports, 38400 Baud. Unless the PC/Modem port settings in the controller have been modified, use the default Baud Rate, and no PTP password is required.
  • Page 39 29: MS - BAC IGURE IALOG In the Port Setup dialog box, complete all of the groups which correspond to the physical MACH-Pro(Web)Com controller ports used in a project. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 40 The Port Setup dialog box has an additional frame labelled Ports for all MACH- ProWebCom controllers as shown in Figure 31. 31: P MACH-P IGURE ORTS RAME IN ETUP FOR THE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 41 Control-BASIC. This is especially useful when using the APDIAL statement for alphanumeric pagers which typically use the 7-E-1 setting. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 42: Eia-485 N

    34: SMART-N IGURE ET GROUP MS/TP-N The Protocol field can be set to BACnet Main, BACnet Sub A, Modbus Master, Modbus Slave, or Disabled. 35: MS/TP-N IGURE ET GROUP ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 43 MACH-Pro(Web)Com can be configured as the master of up to 128 Modbus-RTU slave devices. Modbus Slave MACH-ProCom can be configured as a Modbus-RTU slave. Disabled Select Disabled if the MS/TP-Net port will not be used. All communications through the MS/TP-Net port will be disabled.
  • Page 44 BACnet Internetwork. To provide more flexibility for BACnet communications, the BACnet Advanced button allows the following communication parameters to be set in the AUX-Net Advanced Settings dialog box. 38: AUX-N IGURE DVANCED ETTINGS DIALOG BOX ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 45 MACH-Pro(Web)Com controller. If more expansion modules are wired than are configured in the I/O-Net Configuration dialog box, the extra modules will be offline. 40: I/O-N IGURE ONFIGURATION DIALOG BOX UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 46 MACH-Pro(Web)Com. Be aware that sending the configuration will cause the controller to reset. A default configuration for the MACH-Pro(Web)Com controller can be quickly assigned in the Home group. 41: H IGURE OME GROUP ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 47 MSet screen. The drop-down menu lists all of the possible networks that the MACH-Pro(Web)Com controller can communicate on, and route information between. Only one of the enabled networks can be defined as the Home network. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 48 The Maximum Transmission Unit (MTU) is the maximum bytes in a single data packet. The maximum possible setting MTU value is 1500, which is also the Reliable Controls standard. The MTU field should not be adjusted unless it is required by the building network administrator.
  • Page 49 The Reliable Controls convention for dedicated networks is to assign the first two octets to be the industry standard values for a private network (e.g., 192.168), the third octet should be the same for...
  • Page 50 The options include None, SSL, and TLS. Port Number The port number on the email server used for SMTP traffic. Normally, port 25 is used for non-secured email and 587 is used for secured. ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 51 To configure one of the B/IP networks for connection to the Internet, click the associated Internet Access button to display the BACnet/IP Internet Access dialog box. Please note UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 52 Instead, enter the IP address of the remote device, the remote device’s port, and the number of seconds for the Time to Live field, which determines the MACH-Pro(Web)Com frequency of renewing registration with the BBMD device. ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 53 This checkbox must be checked to enable full secure routing RC-RemoteAccess services via the Virtual Private BACnet Network created by RC-RemoteAccess. For more detail on RC-RA, see the RC-RemoteAccess Software Manual. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 54: Eia-485 Network Wiring

    EIA-485 N ETWORK IRING The Reliable Controls MACH-System can be networked in a variety of ways. For a detailed networking analysis, please see the Networking for the Reliable Controls MACH-System document, available at www.reliablecontrols.com. EIA-485 N...
  • Page 55 Controller 3 Controller 1 Controller 2 Switches Out Switches In Switches In Shield Shield Ground Network shields connected with marrette 50: S IGURE HIELDED NETWORK CABLE CONNECTIONS UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 56: Eia-485 N

    Glowing network bulbs indicate a problem which could be: the Class 2 power is crossed (24 VAC & GND) between two controllers, or the ground potential between two controllers is not the same. ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 57: Technical Specifications

    10/100 Mbps maximum, ISO 8802.3/IEEE 802.3, RJ 45 PC/Modem EIA-232 115.2 kbps maximum, RJ45 MSTP-Net EIA-485 76.8 kbps maximum, 2-pin removable connector AUX-Net EIA-485 76.8 kbps maximum, 2-pin removable connector UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 58: Ambient Limits

    17.9 cm L x 13.7 cm W x 3.9 cm H (7" L x 5.38" W x 1.5" H) Weight 0.25 kg (.6 lb) Cover ABS, painted Mounting 4 mounting holes provided (#8 screws maximum) ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

  • Page 59: Emc Compatibility

    Consult the dealer or an experienced radio/TV technician for help. Changes or modifications to this equipment, not expressly approved by the manufacturer, could void the user's authority to operate the equipment. UIDE ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.
  • Page 60 ®  2007 − 2015 Reliable Controls Corporation. All rights reserved.

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