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3200 Series
Issue 1 of this Handbook applies to software versions 2.09 and above for PID controller and includes:
•
Remote Setpoint Input Option RCL
•
Programmer Cycles
Contents
1.
Installation and Basic Operation .......................................................................................................... 3
1.1
What Instrument Do I Have?................................................................................................................................. 3
1.2
What Firmware Do I Have? ................................................................................................................................... 3
What Instrument Do I Have?.............................................................................................................................................. 4
Order Code ........................................................................................................................................................................... 4
2.
Wiring ..................................................................................................................................................... 5
2.1
Terminal Layout 3216 Controller.......................................................................................................................... 5
3.
Panel Layout........................................................................................................................................... 6
3.1
Front Panel Layout ................................................................................................................................................. 6
3.1.1
To Set The Target Temperature. .......................................................................................................................... 6
3.1.2
Alarms .................................................................................................................................................................. 6
3.1.3
Alarm Indication .................................................................................................................................................. 6
3.1.4
Auto, Manual and Off Mode ................................................................................................................................ 7
3.1.5
To Select Auto, Manual or Off Mode................................................................................................................... 7
4.
Operator Level 1 .................................................................................................................................... 8
4.1.1
Level 1 Operator Parameters ................................................................................................................................ 8
5.
Operator Level 2 .................................................................................................................................... 8
5.1
To Enter Level 2 ...................................................................................................................................................... 8
5.2
To Return to Level 1 ............................................................................................................................................... 8
5.3
Level 2 Parameters.................................................................................................................................................. 8
6.
Access to Further Parameters............................................................................................................... 9
6.1.1
Level 3.................................................................................................................................................................. 9
6.1.2
Configuration Level ............................................................................................................................................. 9
6.1.3
Selecting Recipes (Configuration Level) ............................................................................................................. 9
6.1.4
To Select Access Level 3 or Configuration Level................................................................................................ 10
6.2
Parameter lists......................................................................................................................................................... 11
6.2.1
To Choose Parameter List Headers ...................................................................................................................... 11
6.2.2
To Locate a Parameter.......................................................................................................................................... 11
6.2.3
How Parameters are Displayed ............................................................................................................................ 11
6.2.4
To Change a Parameter Value.............................................................................................................................. 11
6.2.5
To Return to the HOME Display.......................................................................................................................... 11
6.2.6
Time Out .............................................................................................................................................................. 11
6.3
Navigation Diagram ................................................................................................................................................ 12
7.
Custom Scrolling Text ........................................................................................................................... 12
Custom Configurations........................................................................................................................................................ 12
7.1.1
Master Parameter List .......................................................................................................................................... 13
8.
Diagnostic Alarms .................................................................................................................................. 20
8.1.1
Out of Range Indication ....................................................................................................................................... 21
9.
Digital Communications ........................................................................................................................ 22
9.1
Digital Communications Wiring ............................................................................................................................ 22
9.1.1
RS232................................................................................................................................................................... 22
9.1.2
RS485 (2-wire)..................................................................................................................................................... 22
9.2
Digital Communications Parameters..................................................................................................................... 23
9.3
Modbus Parameter Addresses............................................................................................................................... 24
9.4
SPI Parameter Addresses ....................................................................................................................................... 25
9.5
DEVID 20, 21 & 22.................................................................................................................................................. 25
9.5.1
ECHO................................................................................................................................................................... 25
9.5.2
PROCESSING ..................................................................................................................................................... 27
ACS 3216 Operators Manual
3200 Series PID Temperature Controllers
ACS Custom Manual Issue 1.0
Firmware V2.50 (SPI)............................................................................................. 3
3216 Controllers
1
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Table of Contents
Related Manuals for ACS 3200 Series
Summary of Contents for ACS 3200 Series
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Page 1: Table Of Contents
3200 Series 3200 Series PID Temperature Controllers ACS Custom Manual Issue 1.0 3216 Controllers Issue 1 of this Handbook applies to software versions 2.09 and above for PID controller and includes: • Remote Setpoint Input Option RCL • Programmer Cycles Contents Installation and Basic Operation ...................... - Page 2 DEVID 26 & 27 ............................... 30 9.6.1 ECHO................................... 30 Remote Setpoint (Optional)........................36 Appendix A - Technical Specifications ....................37 Appendix B - ACS Custom Configuration Parameter List ..............39 12.1.1 Water Temp Unit ..............................39 12.1.2 Hot Oil Unit ................................. 39 12.1.3 One Compressor Chiller –...
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Page 3: Installation And Basic Operation
1. Installation and Basic Operation What Instrument Do I Have? Thank you for choosing this 3200 series Temperature Controller/Programmer. A universal input accepts various thermocouples, RTDs or process inputs. Up to three 3216 outputs can be configured for control, alarm or re-transmission purposes. Digital communications and a current transformer input are available as options. -
Page 4: What Instrument Do I Have
XXXXX None 13. Specials Number XXXXXX None RES250 250Ω ; 0-5Vdc Triac not available with low voltage supply option. RES500 500Ω ; 0-10Vdc L = Logic; R = Relay; D = DC ; T = Triac ACS 3216 Operators Manual... -
Page 5: Wiring
Digital Communications Part No SUB21/IV10 RS232, RS485, Remote Setpoint IP Volts 4-20 mA Common Key to symbols used in wiring diagrams Logic (SSR drive) output Relay output Contact input mA analogue output Triac output Current transformer input ACS 3216 Operators Manual... -
Page 6: Panel Layout
The alarm continues to be active until both Latching the alarm condition is removed AND the alarm is acknowledged. The acknowledgement can only occur AFTER the condition causing the alarm is removed. By default alarms are configured as non-latching, de- energised in alarm. ACS 3216 Operators Manual... -
Page 7: Auto, Manual And Off Mode
To manually change the power output, press to lower or raise the output. The output power is continuously updated when these buttons are pressed 3.1.5 To return to Auto mode, press together. Then press to select ‘Auto’. ACS 3216 Operators Manual... -
Page 8: Operator Level 1
Alterable while holding down TIME The following table shows a list of parameters available in DERIVATIVE Alterable Level 2. TIME RELATIVE Read Only COOL GAIN OP.HI OUTPUT Read Only HIGH LIMIT ADDR COMMS Read Only ADDRESS ACS 3216 Operators Manual... -
Page 9: Access To Further Parameters
In configuration level the controller is not controlling the process or providing alarm indication. Do not select configuration level on a live process. ACS 3216 Operators Manual... -
Page 10: To Select Access Level 3 Or Configuration Level
☺ When the controller is in configuration level the ACCESS list header can be selected from any view by holding down the button for more than 3 seconds. Then press again to select ‘ACCES’ ACS 3216 Operators Manual... -
Page 11: Parameter Lists
Parameter mnemonic ‘a 1 . H I ’ followed by a scrolling message ‘a l a r m 1 s e t p o i n t ’ ☺ Press to jump back Further to the list header. parameters ACS 3216 Operators Manual... -
Page 12: Navigation Diagram
This text displays when either or both compressors are on. It will remain on until either or both compressors turn off. COMPRESSOR B ON Custom Configurations See Appendix B for tables summarizing the parameter values for each of the custom configurations. ACS 3216 Operators Manual... -
Page 13: Master Parameter List
Digital input if ‘1.i d ’ = ‘L.IO position output is set to w.SP Working setpoint re-transmission Shown if I/O 1 TYPE = dwn and vice versa dc.OP Retransmission Process variable re-transmission Output power demand re-transmission ACS 3216 Operators Manual... - Page 14 Note: If output 2 is set to Up CooL Cool output ensure the other valve w.SP Working setpoint re-transmission Shown if I/O 2 TYPE = position output is set to dwn dc.OP Retransmission Process variable re-transmission ACS 3216 Operators Manual...
- Page 15 Power fail prg.e Programmer event. 0.0 to 4.PLS OUTPUT Minimum output on/off time. 0 to 150 seconds 5.0 sec Conf 150.0 MINIMUM Only applies to time PULSE TIME proportioning outputs and prevents relays from switching too rapidly ACS 3216 Operators Manual...
- Page 16 Sets the maximum scale limit for the Between Range High and Low Limits HIGH SCALAR remote setpoint R E M . l o REMOTE INPUT Seta the minimum scale limit for the LOW SCALAR remote setpoint ACS 3216 Operators Manual...
- Page 17 H Y S T . H HEATING HYSTERESIS -199.9 to 200.0 display units L3 On/off only H Y S T . C COOLING HYSTERESIS -199.9 to 200.0 display units ACS 3216 Operators Manual...
- Page 18 Timer disabled As order CONFIGURAT code dwel Dwell deLY Delayed switch on SFST Soft start prog Programmer Hour T M . r e s TIMER To set the time units Hours HH:MM Conf R/O RESOLUTION Minutes MM:SS ACS 3216 Operators Manual...
- Page 19 PROGRAM Displays the current cycle 1 to 100 CYCLE when the program is running The timer can be restarted from the Reset condition by changing the time remaining parameter. CALIBRATION PARAMETER LIST ‘cAL’ ACS 3216 Operators Manual...
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Page 20: Diagnostic Alarms
IO1, OP2, or OP3 has been changed If this has been field changed by the installation of a new board, enter config level, then exit back to operator level. If the message occurs at any other time return to factory for repair. ACS 3216 Operators Manual... -
Page 21: Out Of Range Indication
3200 Series 8.1.1 Out of Range Indication If the input is too high HHHHH will be displayed If the input is too low LLLLL will be displayed ACS 3216 Operators Manual... -
Page 22: Digital Communications
Rec'd line sig. together detect Data terminal ready Data set ready Link Request to together send Clear to send Screen Ground * These are the functions normally assigned to socket pins. Please check your PC manual to confirm. ACS 3216 Operators Manual... -
Page 23: Digital Communications Parameters
Working setpoint ISSION Process Variable Output demand Error 0 to 9999 r e g . a d COMMS Parameter added in the RETRANSM Slave address to which the ISSION master communications ADDRESS value will be written ACS 3216 Operators Manual... -
Page 24: Modbus Parameter Addresses
2 – PV and Time remaining display 3 – PV and Timer elapsed time display 4 – PV and Alarm 1 setpoint 5 – PV and Load Current 6 – PV only 7 – PV and Composite SP/Time remaining ACS 3216 Operators Manual... -
Page 25: Spi Parameter Addresses
VERSION 20 22 POLL: SELECT: Open 4 bytes ASCII FORMAT: ASCII UNITS: SPI version command. The controller will provide a fixed SPI version number (0400 for 3200). DESCRIPTION: ACS 3216 Operators Manual... - Page 26 This Value in conjunction with the process setpoint determines at what temperature the low alarm will occur. DESCRIPTION: It must always be positive. NB: in the 3200 this setpoint relates to the second configured alarm in the instrument and is therefore not necessarily a low temperature alarm. ACS 3216 Operators Manual...
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Page 27: Processing
This bit indicates that an alarm that affects the process has occurred. In the 3200, this is set if any of the 4 DESCRIPTION: alarms are set, or if Sensor Break, Span Error, or Loop break is set. ACS 3216 Operators Manual... - Page 28 Identical to definition of STATUS, PROCESS above DESCRIPTION: STATUS, MACHINE 2 20 44 POLL: SELECT: 16 Bits FORMAT: None UNITS: Similar to definition of STATUS, PROCESS above DESCRIPTION: Processing Alarm, System Alarm, Process Alarm, Machine Fault, Sensor PROCESSING BIT#: ACS 3216 Operators Manual...
- Page 29 BIT# This bit indicates a sensor error has been detected. Either sensor break or span error for 3200. DESCRIPTION: TEMPERATURE, TO PROCESS 20 70 POLL: SELECT: Numeric FORMAT: ºF UNITS: Returns the “To Process” Temperature DESCRIPTION: ACS 3216 Operators Manual...
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Page 30: Devid 26 & 27
31 20 POLL: 31 21 SELECT: Numeric FORMAT: ºF UNITS: Temperature at which the process is to be maintained. DESCRIPTION: PROCESS VALUE 31 22 POLL: SELECT: Numeric FORMAT: ºF UNITS: Present Actual Temperature of the process DESCRIPTION: ACS 3216 Operators Manual... - Page 31 Set to ‘1’ if there are any alarms active, otherwise 0. DESCRIPTION: ALARM 2 SETPOINT 31 32 POLL: 31 33 SELECT: Numeric FORMAT: ºF UNITS: Temperature at which the second configured 3200 alarm is activated/deactivated. DESCRIPTION: ACS 3216 Operators Manual...
- Page 32 Write a value of 1 to acknowledge alarm conditions. Note that in the 3200, all alarms are acknowledged when DESCRIPTION: this parameter is written to. LOAD CURRENT VALUE 31 40 POLL: SELECT: Numeric FORMAT: Amps UNITS: Present actual current to the load. DESCRIPTION: ACS 3216 Operators Manual...
- Page 33 Indicates that the first configured 3200 alarm is active. For example if Alarm 1 is not configured and Alarm 2 DESCRIPTION: is set to be an absolute low alarm, this bit will be set if the temperature is lower than alarm setpoint 2. HIGH ALARM 2 BIT# ACS 3216 Operators Manual...
- Page 34 Autotune control proportional band in degrees. Same as “Proportional Band 1” in 3200. DESCRIPTION: AUTOTUNE RESET 1 (INTEGRAL) 31 4A POLL: 32 4B SELECT: Numeric FORMAT: Seconds UNITS: Autotune control reset time in seconds (Integral term). Same as “Reset 1” in 3200. DESCRIPTION: ACS 3216 Operators Manual...
- Page 35 31 8E POLL: 31 8F SELECT: Status FORMAT: None UNITS: Determines if the controller is in open or closed loop control. DESCRIPTION: 0 = Open loop control (manual or standby) 1 = Closed loop control (auto). ACS 3216 Operators Manual...
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Page 36: Remote Setpoint (Optional)
If neither remote input is valid the controller will fall back to the internal setpoint, SP1 or SP2 and flash the alarm beacon. Be sure to set the Remote Hi Limit and Remote Lo Limit in the SETPOINT List. ACS 3216 Operators Manual... -
Page 37: Appendix A - Technical Specifications
Automatic calculation of PID and overshoot inhibition parameters Alarms Types Full scale high or low. Deviation high, low, or band Modes Latching or non-latching. Normal or blocking action Up to four process alarms can be combined onto a single output Current Transformer Input ACS 3216 Operators Manual... - Page 38 EN61326-1 Suitable for domestic, commercial and light industrial as well as heavy industrial environments. (Class B emissions, Industrial Environment immunity). Low supply voltage versions are suitable for industrial environments only. Atmospheres Not suitable for use above 2000m or in explosive or corrosive atmospheres. ACS 3216 Operators Manual...
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Page 39: Appendix B - Acs Custom Configuration Parameter List
3200 Series 12. Appendix B - ACS Custom Configuration Parameter List 12.1.1 Water Temp Unit • ACS #: 724.00756.02 • Recipe Name: WAT 12.1.2 Hot Oil Unit • ACS #: 724.00756.02 • Recipe Name: OIL 12.1.3 One Compressor Chiller – New (Effective (09/07) •... - Page 40 3200 Series ACS 3216 Operators Manual...
- Page 41 Water (TCU) ACS#: 724.00756.02 Recipe Name: WAT Input IO - 1 OP - 2 CTRL ALARM TIMER RECIP ACCES Config Config Config Config Config Config Config Config Config Config Config 1KrT rELY rELY rELY d.hi none Conf DELY SP.SEL CTRL.H TM.CFG...
- Page 42 Hot Oil ACS#: 724.00756.02 Recipe Name: Oil Input IO - 1 OP - 2 CTRL ALARM TIMER RECIP ACCES Config Config Config Config Config Config Config Config Config Config Config 1KrT rELY rELY rELY nonE none Conf DELY SP.SEL CTRL.H TM.CFG...
- Page 43 1 Compressor Chiller - New ACS#: 724.00756.02 Recipe Name: 1CHL Input IO - 1 OP - 2 CT.INP CTRL ALARM TIMER RECIP COMMS ACCES Config Config Config Config Config Config Config Config Config Config Config Config Config Config Optional K TC...
- Page 44 2 Compressor Chiller - New ACS#: 724.00756.02 Recipe Name: 2CHL Input IO - 1 OP - 2 CT.INP CTRL ALARM TIMER RECIP COMMS ACCES Config Config Config Config Config Config Config Config Config Config Config Config Config Config Optional K TC...
- Page 45 1 Compressor Chiller - Retrofit ACS#: 724.00789.02 Recipe Name: 1CHR Input IO - 1 OP - 2 CTRL ALARM TIMER RECIP ACCES Config Config Config Config Config Config Config Config Config Config Config K TC rELY rELY rELY d.Hi 1CHR...
- Page 46 2 Compressor Chiller - Retrofit ACS#: 724.00789.02 Recipe Name: 2CHR Input IO - 1 OP - 2 CTRL ALARM TIMER RECIP ACCES Config Config Config Config Config Config Config Config Config Config Config K TC rELY rELY rELY nonE 2CHR...
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