JLG 2632R Operation And Safety Manual
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JLG 2632R Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
2632R
3246R
3121787
AS/NZS
GB
ANSI
®
May 2, 2019 - Rev C

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Summary of Contents for JLG 2632R

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models 2632R 3246R 3121787 AS/NZS ANSI ® May 2, 2019 - Rev C...
  • Page 2 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating proce- dures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior noti- fication. Contact JLG Industries, Inc. for updated information.
  • Page 5 SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO THE POTENTIAL PERSONAL INJURY HAZ- ARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. INDICATES A POTENTIALITY HAZARDOUS SITUATION.
  • Page 6 • Questions Regarding NOTICE uct Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT Contact: THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 7 REVISION LOG REVISION LOG Original Issue - A ......January 25, 2019 Revised - B........March 26, 2019 Revised - C.

  • Page 8: Table Of Contents

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS PREPARATION, INSPECTION, AND MAINTENANCE ..2-2 Inspection and Maintenance Table .....2-3 GENERAL .
  • Page 9 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE Ground Emergency Stop Switch......3-6 3.12 GRADE AND SIDESLOPE.
  • Page 10 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE OPTIONS/ACCESSORIES RELATIONSHIP TABLE ... .5-2 Machine Dimensions........6-3 Maximum Allowable Operating Slope .
  • Page 11 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE Decals ..........6-16 6.10 DIAGNOSTIC TROUBLE CODES (DTC) .

  • Page 12: Section 1 - Safety Precautions

    This section outlines the necessary precautions for proper and questions with regard to safety, training, inspection, mainte- safe machine usage and maintenance. In order to promote nance, application, and operation, please contact JLG Industries, proper machine usage, it is mandatory that a daily routine is Inc. (“JLG”).

  • Page 13: Pre-Operation

    • Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined by JLG. • All operating personnel must be familiar with the emergency con- trols and emergency operation of the machine as specified in this manual.

  • Page 14: Machine Inspection

    • Check the machine for modifications to original components. site direction. Always return switch to neutral and stop before Ensure that any modifications have been approved by JLG. moving the switch to the next function. Operate controls with slow and even pressure.

  • Page 15: Trip And Fall Hazards

    This may result in changes to the platform position while the machine is stationary. Factors affecting thermal movement can • JLG Industries, Inc. recommends that all persons in the platform include the length of time the machine will remain stationary,...

  • Page 16: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Maintain distance from electrical lines, apparatus, or any ener- gized (exposed or insulated) parts according to the Minimum Approach Distance (MAD) as shown in Table 1-1.
  • Page 17 SECTION 1 - SAFETY PRECAUTIONS DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE. Table 1-1. Minimum Approach Distances (M.A.D.) VOLTAGE RANGE MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3)

  • Page 18: Tipping Hazards

    • Never exceed the maximum platform capacity as specified on the platform. Keep all loads within the confines of the platform, unless authorized by JLG. • Keep the chassis of the machine a minimum of 2 ft. (0.6m) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards at the ground level.
  • Page 19 SECTION 1 - SAFETY PRECAUTIONS Table 1-2. Beaufort Scale (For Reference Only) WIND SPEED BEAUFORT DESCRIPTION LAND CONDITIONS NUMBER 0-0.2 Calm Calm. Smoke rises vertically. 0.3-1.5 Light air Wind motion visible in smoke. 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle. 8-12 3.4-5.4 Gentle breeze...

  • Page 20: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • Do not cover the platform sides or carry large surface-area items in the platform when operating outdoors.
  • Page 21 SECTION 1 - SAFETY PRECAUTIONS • During operation, keep all body parts inside platform railing. • Do not use high speed drive in restricted or close quarters or when driving in reverse. • Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform.

  • Page 22: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or hauling. This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional pre- • This machine should not be towed, except in the event of emer- cautions to be observed during machine maintenance are gency, malfunction, power failure, or loading/unloading.

  • Page 23: Battery Hazards

    • Do not contact tools or other metal objects across the battery ter- minals. • Use only replacement parts or compo- nents that are approved by JLG.  To be • Always wear hand, eye, and face protection when servicing batter- considered approved, replacement parts ies.

  • Page 24: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PERSONNEL TRAINING 9. Selection of the appropriate MEWPs and available options for the work to be performed considering specific job requirements, with involvement from the MEWP owner, user, The Mobile Elevating Work Platform (MEWP) is a personnel handling and/or supervisor.
  • Page 25 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 26: Machine Familiarization

    Responsibilities for familiarization may vary by region. The following table covers periodic machine inspections and mainte- nance required by JLG Industries, Inc. Consult local regulations for Only properly trained personnel who have received unit-specific further requirements for MEWPs. Frequency of inspections and main- familiarization shall operate a MEWP.

  • Page 27: Inspection And Maintenance Table

    Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 28: Pre-Start Inspection

    Ensure the gate closes properly and is not bent or damaged. During operation, keep gate closed. 11. Lanyard Attach Points – JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a Parent Metal Crack...

  • Page 29: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION WALK-AROUND INSPECTION 3. Ground Control Console – Placard secure and legible, con- trol switches return to neutral position, emergency stop switch functions properly. Control markings legible. Begin the Walk-Around Inspection at item 1 as noted on the Inspec- tion Diagram.

  • Page 30: Inspection Diagram

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Inspection Diagram 3121787...

  • Page 31: Function Check

    Raise the platform a few feet (1 m), then engage the Platform Manual Descent. Verify the platform fully low- 2.0 mph (3.2 kph) to ers (refer to Section 3.10). 2632R 55 in (1.40 m) 0.5 mph (0.8 kph) d. Verify the Pothole Protection bars are fully lowered 2.2 mph (3.5 kph) to...
  • Page 32 55 in - 16.5 ft (1.4 m - 5 m) 4.50° - outdoor 55 in - 14 ft (1.4 m - 4.3 m) NOTE: Machine 2632R does not have outdoor functionality in the AUS market. TILT SETTING TILT SETTING MODEL...

  • Page 33: Section 3 - Machine Controls, Indicators, And Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS, AND OPERATION GENERAL DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used to NOTICE position personnel, along with their necessary tools and materials at work locations. THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPER- ATION.
  • Page 34 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 35: Operating Characteristics And Limitations

    3. All machine systems are functioning properly. Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm surface, within the limits of the maximum operating slope, provides a stable aerial platform for all platform positions.

  • Page 36: Battery Charging

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION BATTERY CHARGING 3. The batteries are fully charged when all three GREEN LED indicators on the platform control station or MDI battery charger status panel are illuminated. The battery charger AC input plug is located inside the frame at the left rear of the machine next to the battery charger.

  • Page 37: Machine Control Locations

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION MACHINE CONTROL LOCATIONS 1. Platform Control Station 2. Ground Control Station 3. Side Compartment Door Latch (Both Sides) 4. A/C Plug (Battery Charger Input) 5. Platform Manual Descent 6. A/C Plug (Platform A/C Receptacle Outlet Box) 3121787...

  • Page 38: Ground Control Console

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION GROUND CONTROL CONSOLE 1. Ground/Platform/OFF Key Selector Switch 5. Hourmeter 2. Platform Lift/Lower Switch 6. Overload Indicator 3. Inverter ON/OFF Switch (If Equipped) 7. MDI Indicator (If Equipped) 4. Ground Emergency Stop Button 3121787...

  • Page 39: Ground/Platform/Off Key Selector Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform Lift/Lower Switch A three-position momentary contact switch DO NOT OPERATE MACHINE FROM THE GROUND CONTROL CONSOLE WITH PERSON- controls raising and lowering of the platform NEL IN THE PLATFORM EXCEPT IN AN EMERGENCY. from the ground control console.

  • Page 40: Overload Indicator

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Overload Indicator MDI Indicator (If Equipped) The Overload Indicator indicates when the platform The Multifunction Digital Indicator (MDI) displays a Battery Discharge has been overloaded. An audible alarm accompa- Indicator (BDI), a LCD display showing the current hour-meter read- nies the indicator light.

  • Page 41: Pothole Protection System

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION When a problem occurs and a DTC Code is displayed: POTHOLE PROTECTION SYSTEM • A LED wrench icon (1) illuminates. As the platform elevates, the pothole protection system bars deploy • A three to five digit DTC code displays on the DTC LCD display (2) on either side of the chassis.

  • Page 42: 3.10 Platform Manual Descent

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.10 PLATFORM MANUAL DESCENT Use the Platform Manual Descent in the event of total power failure to lower the platform using gravity. The red T-handle is located on the left rear of the machine beside the ladder. Look for the instruction decal located beside the T-handle.

  • Page 43: 3.11 Platform Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.11 PLATFORM CONTROL STATION 1. Emergency Stop Switch 2. Lift/Drive Selector Switch 3. Black/White Directional Arrow 4. Steer Switch and Decal 5. Drive/Lift/Steer Joystick Control 6. Trigger Switch (on front of controller) 7.

  • Page 44: Emergency Stop Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Emergency Stop Switch Black/White Directional Arrow NOTE: Both ground and platform emergency stop switches must be set This decal indicates the proper direction to to ON in order to operate the machine. mount the platform control box, the black arrow must point to the front of the machine.

  • Page 45: Steering And Traveling

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Steering and Traveling Steering On the platform control station, position the lift/ drive selector switch to the drive/steer position. DO NOT DRIVE WITH THE PLATFORM ELEVATED EXCEPT ON A SMOOTH, FIRM SURFACE To steer the machine, engage trigger switch and WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE THAT IS FREE OF OBSTRUC- the thumb-operated steer rocker switch on the...

  • Page 46: Raising And Lowering Platform

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Raising And Lowering Platform Overload Indicator (LSS) 1. Place the key selector Indicates the platform has been overloaded. An switch to the platform audible alarm will also signal when the plat- position. form is overloaded.

  • Page 47: Variable Tilt - Platform Restricted Height Indicator

    If the code cannot be cleared by the operator, form control station and sounds for various the machine will require service by a qualified machine conditions or warnings such as a system-ready chirp or tilt JLG mechanic. warning activation. 3-14 3121787...

  • Page 48: Indoor/Outdoor Operation Indicator

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Indoor/Outdoor Operation Indicator Low/High Drive Speed The Indoor (green) indicator and the Outdoor The two-position speed switch controls high (yellow) indicator displays the mode in which or low range drive speed. Use high speed in the machine is currently set to operate.

  • Page 49: 3.12 Grade And Sideslope

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.12 GRADE AND SIDESLOPE 3-16 3121787...

  • Page 50: 3.13 Platform Extension

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.13 PLATFORM EXTENSION FOR MAXIMUM CAPACITY OF THE DECK EXTENSION, REFER TO MACHINE DIMENSIONS IN SECTION 6.2, OR REFER TO THE CAPACITY PLACARD ON THE PLATFORM BILL- BOARD. DO NOT LOWER THE PLATFORM WITHOUT COMPLETELY RETRACTING THE PLATFORM EXTENSION.

  • Page 51: Platform Rails Fold-Down Procedure

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.14 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF EQUIPPED) Platform with Rail-in-Rail Extension Deck 3-18 3121787...
  • Page 52 4. Fully open the swing gate and hold. Fold down the right side rail, then fold down the left side rail. NOTE: For machine 2632R, reverse steps 3 and 4. Open and hold the swing gate, then fold down right and left rails, then fold down the front panel.

  • Page 53: Platform With Dual Rails Extension Deck

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform with Dual Rails Extension Deck 3-20 3121787...
  • Page 54 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION NOTE: When setting platform side rails back to upright position be cer- tain the extension platform rail guide is interlocked with the main platform rail once both rails are completely upright. DO NOT RAISE PLATFORM WITH RAILS FOLDED DOWN. THE RAILS MUST BE IN THE UPRIGHT POSITION AND PROPERLY PINNED WHEN RAISING THE PLATFORM.

  • Page 55: 3.15 Parking And Stowing Machine

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.15 PARKING AND STOWING MACHINE 1. Drive the machine to a well-protected and well-ventilated area. 2. Ensure the platform is fully lowered. NOTICE WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY CHARGING, THE EMERGENCY STOP AND POWER SELECT SWITCHES MUST BE POSITIONED TO OFF TO PREVENT DRAINING THE BATTERIES.

  • Page 56: 3.16 Machine Lifting And Tie Down

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.16 MACHINE LIFTING AND TIE DOWN The machine may be lifted using a forklift truck. Lift only using the built-in forklift pockets at the rear of the machine and only with the platform in the stowed position.
  • Page 57 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION When transporting the machine, fully lower the platform (stowed are two tie-down/lift lugs at the rear of the machine, and two tie- position) and secure the machine to the truck or trailer deck. There downs and one lifting lug at the front of the machine.

  • Page 58: 3.17 Towing

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.17 TOWING It is not recommended to tow this machine except in the event of an CHOCK WHEELS OR SECURE MACHINE WITH TOW VEHICLE. emergency such as a machine malfunction or total machine power 1.

  • Page 59: Push Button Brake Release (Aus Market Only)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Push Button Brake Release (AUS Market Only) NOTE: Some components removed for illustrative purposes. 1. Chock wheels or secure machine with tow vehicle. 2. Pull out emergency stop switch and position the keyswitch to ground mode.

  • Page 60: Section 4 - Emergency Procedures

    JLG Industries, Inc. must be notified immediately of any incident situation during operation. involving a JLG product. Even if no injury or property damage is evi- dent, JLG must be contacted by telephone and provided with all nec- essary details.

  • Page 61: Emergency Operation

    SECTION 4 - EMERGENCY PROCEDURES EMERGENCY OPERATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures Operator Unable to Control Machine or equipment, do the following: If the platform operator is unable to operate or control the machine: 1.

  • Page 62: Platform Manual Descent

    SECTION 4 - EMERGENCY PROCEDURES PLATFORM MANUAL DESCENT Use the Platform Manual Descent in the event of total power failure to lower the platform using gravity. The red T-handle is located on the left rear of the machine beside the ladder. Look for the instruction decal located beside the T-handle.
  • Page 63 SECTION 4 - EMERGENCY PROCEDURES NOTES: 3121787...
  • Page 64 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 65: Section 5 - Accessories

         Anti-Vandalism Package         Rail-Mounted Platform Extension Handles   Footswitch         Magnetic Gate Latch    JLG™ Mobile Control 3121787...

  • Page 66: Options/Accessories Relationship Table

    OPTIONS/ACCESSORIES RELATIONSHIP TABLE COMPATIBLE WITH ACCESSORY INCOMPATIBLE WITH (Refer to Note) DC/AC Power Inverter None Pipe Racks Dual Rails (2632R only) Anti-Vandalism Package None Rail-Mounted Platform Inverter, Pipe Racks, Anti-Vandalism Package, Footswitch, Magnetic Gate Latch Dual Rails Extension Handles Footswitch...

  • Page 67: Dc/Ac Power Inverter

    SECTION 5 - ACCESSORIES DC/AC POWER INVERTER Specifications The DC/AC Power Inverter converts DC voltage from the onboard sys- DESCRIPTION SPECIFICATION tem batteries to AC voltage for use at the platform AC output recep- Electrical System Voltage (DC) tacle. The inverter module is mounted on the battery compartment door behind a protective cover.

  • Page 68: Preparation And Inspection

    SECTION 5 - ACCESSORIES Preparation and Inspection PIPE RACKS • Do not use appliances with damaged or wet cords. Pipe Racks provide a way to store pipe or conduit inside the platform while avoiding rail damage and optimizing platform utility when •...

  • Page 69: Safety Precautions

    • Return the racks to the stowed position when not in use. 5. When not in use, remove locking pins, rotate racks 90 NOTE: Pipe Racks are not available for 2632R machines with dual rails. degrees to the stowed position, and reinstall locking pins. 3121787...

  • Page 70: Anti-Vandalism Package

    SECTION 5 - ACCESSORIES ANTI-VANDALISM PACKAGE The Anti-Vandalism Package consists of two lockable covers for the Platform and Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. Ground Control Station Platform Control Station 1.

  • Page 71: Rail-Mounted Platform Extension Handles

    SECTION 5 - ACCESSORIES RAIL-MOUNTED PLATFORM EXTENSION HANDLES Rail-mounted Platform Extension Handles are mounted to the top rails of the extension platform at the roller tabs. When rotated up 90°, the handles provide the operator an optional grip to push the exten- sion platform out from the stowed position.

  • Page 72: Footswitch

    SECTION 5 - ACCESSORIES FOOTSWITCH MAGNETIC GATE LATCH OAD00120 1. Footswitch Assembly The Footswitch serves as another enable switch in the function con- trol circuit. It must be depressed in sequence with the platform con- trol joystick trigger switch to enable operation of machine fucntions when using the platform controls.
  • Page 73 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 74: Section 6 - Specifications And Operator Maintenance

    Inspection Schedule in the Service and Maintenance Manual. Other Publications Available Specific to this Machine Service and Maintenance Manual ..........3121788 Illustrated Parts Manual (2632R) ..........3121751 1. Serial Number Plate (2632R) Illustrated Parts Manual (3246R) ..........3121752 1. Serial Number Plate (3246R)

  • Page 75: Supplemental Information

    The following information is provided in accordance with the Operating Specifications requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. DESCRIPTION 2632R 3246R For electric-powered machines, equivalent continuous A- Gross Vehicle Weight Weighted sound pressure level at work platform is less than...

  • Page 76: Machine Dimensions

    45 lb (200 N) Extension Deck Length 34 in (0.86 m) 3 ft (0.91 m) * Note: Machine 2632R does not have outdoor functionality in the AUS market. Wheelbase 74.2 in (188.5 cm) NOTE: INDOOR USE is use of a MEWP in areas shielded from wind so that there is no wind.

  • Page 77: Tires

    Wheel/Tire and Drive Assembly (each) 81.1 lb (36.8 kg) 83 lb (37.6 kg) Wheel/Tire and Brake Assembly (each) 89.7 lb (40.7 kg) 90 lb (40.8 kg) 2632R & 3246R Batteries (each) Lead Acid Standard 63 lb (28.6 kg) DESCRIPTION Lead Acid...

  • Page 78: Battery Charger

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE BATTERY CHARGER Specifications DESCRIPTION SPECIFICATIONS Electrical System Voltage (DC) Battery Charger Delta-Q PRO - Eagle Performance Series Green Power - Pylon International Input AC Input Voltage 85-270V AC 108-132V AC 100-240V AC Nominal AC Input Voltage 100VAC / 240VAC RMS 120VAC RMS —...

  • Page 79: Delta-Q

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Delta-Q Eagle Performance 1. AC Voltage Input Plug 2. Charge Indicator LEDs 1. AC Voltage Input Cable 2. Charge Indicator LEDs • AC Power On: Blue LED on • Low State of Charge: Bottom Panel - Green LED flashing; •...

  • Page 80: Green Power (China (Gb) Only)

    EPGL Spec MIL-L-2105. 1. AC Voltage Input Cable 2. Charge Indicator LEDs JLG Recommends - Mobil - Mobilfluid 424 Mobil EAL ENVIRONSYN H 32 • Battery Charging: Yellow LED - AGM - flashes quickly; Mobil SHC HYDRAULIC EAL 32 Flooded - remains on / AGM flooded - flashes slowly EAL and SHC are compatible with each other.

  • Page 81: Hydraulic Oil Operating Temperature Chart

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Operating Temperature Chart 3121787...

  • Page 82: Operator Maintenance

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATOR MAINTENANCE 3. Lower the platform to the stowed position. Engaging the Safety Prop NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL IT HAS BEEN RESTRAINED FROM MOVEMENT WITH THE SAFETY PROP, BLOCKING, OR OVERHEAD SLING. THE SAFETY PROP MUST BE USED WHENEVER MAINTENANCE PERFORMED ON THE MACHINE REQUIRES THE SCISSOR ARMS BE RAISED.

  • Page 83: Hydraulic Oil Check Procedure

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Check Procedure To ensure proper operation of the machine, the hydraulic oil must be checked daily. Check the hydraulic oil level only when the machine is in the stowed position. Ensure the hydraulic oil has warmed to operating tempera- ture before checking the reservoir.

  • Page 84: Battery Maintenance And Safety Practices

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Maintenance and Safety Practices BATTERY FLUID LEVEL OF FULLY FILLER CAP CHARGED BATTERY NOTE: These instructions are for unsealed (wet) batteries only. VENT TUBE If machine is equipped with sealed batteries, no maintenance is required other than cleaning corroded battery terminals.

  • Page 85: Tire Wear And Damage

    JLG recommends that any replacement tire be the same size and The tire and rim assemblies installed on machines have been brand as originally installed on the machine or offered by JLG as an approved by the tire manufacturer for applications in which those approved replacement.

  • Page 86: Wheel Installation

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Wheel Installation It is extremely important to apply and maintain proper wheel mounting torque. WHEEL SLOTTED NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS, A BROKEN NUT, AND POSSIBLE SEPARATION OF WHEEL FROM THE AXLE.

  • Page 87: Decal Installation

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE DECAL INSTALLATION Diagram NOTE: Placement of platform billboard decals may differ based upon type of platform rails (telescope or dual) and market. 6-14 3121787...
  • Page 88 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE 3121787 6-15...
  • Page 89 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Decals ENGLISH KOREAN CHINESE SPA/POR ENG/SPA ENG/FRE AUS/Japan ITEM (1001238014-C) (1001238015-C) (1001238016-C) (1001238017-B) (1001238018-B) (1001238019-B) (1001238020-C) (1001238021-C) 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1703819 1703819 1703819...
  • Page 90 1001237059 1001237059 1001237059 1001237059 1001237059 1001237060 1001237060 1001237060 1001237060 1001237060 1001237060 1001237060 1001237060 1001238756 (2632R) 1001238756 (2632R) 1001238756 (2632R) 1001238756 (2632R) 1001238756 (2632R) 1001238756 (2632R) 1001238756 (2632R) 1001238756 (2632R) 1001237057 (3246R) 1001237057 (3246R) 1001237057 (3246R) 1001237057 (3246R) 1001237057 (3246R) 1001237057 (3246R)
  • Page 91 The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG hand- held diagnostic analyzer connected to the machine, or on the Ground Control Station - MDI indicator, if equipped.
  • Page 92 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 001 EVERYTHING OK None None ·  No Motion restrictions • Platform Mode and no Faults are active. 002 GROUND MODE OK None None ·  No Motion restrictions •...
  • Page 93 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 008 FUNCTIONS LOCKED OUT – SYSTEM POW- None None • Enter SafeMode • A period of time elapsed without activity and the Control System ERED DOWN •...
  • Page 94 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 223 FUNCTION PROBLEM – DRIVE & LIFT ACTIVE None • MoveState = LIFT • The Drive - Lift Selector Switch indicates that both functions are TOGETHER •...
  • Page 95 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 253 DRIVE PREVENTED – CHARGER CONNECTED None • DriveState = PREVENTED • Driving is not possible since the vehicle is charging. 254 DRIVE & LIFT UP PREVENTED – CHARGER None •...
  • Page 96 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 4235 POWER MODULE TOO HOT - REDUCED OPER- None • DriveState =CREEP • Heatsink temperature exceeded 185° F (85° C). ATION • LiftUpState = CREEP • Effect: Reduced drive and brake torque. •...
  • Page 97 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 4424 POWER MODULE VOLTAGE TOO LOW - MOD- None • DriveState = PREVENTED • Severe B+ Undervoltage Set: Capacitor bank voltage dropped ULE SHUTDOWN • LiftUpState = PREVENTED below Severe Undervoltage limit with FET bridge enabled.
  • Page 98 SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ DATE COMMENTS 3121787...
  • Page 99 SECTION 7 - INSPECTION AND REPAIR LOG DATE COMMENTS 3121787...
  • Page 100 3121787...
  • Page 101 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

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