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JUDO PROFIMAT-PLUS ¾" - 2"
JUDO PROFIMAT DN 65 - 100
Attention:
Carefully read through the instal-
lation and operating instructions
and safety information before
installing and putting the unit into
service.
These must always be issued to
the owner/user.
Installation and
operating instructions
Automatic backwash protective filter
Valid for: EU countries and Switzerland
Language: English
+
Fig.: JPF
-A ¾" - 1¼"
+
Fig.: JPF
-A 1½" - 2"
Fig.: JPF-A DN 65 - 100
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Summary of Contents for Judo PROFIMAT-PLUS JPF+-AT 3/4"
- Page 1 Installation and operating instructions JUDO PROFIMAT-PLUS ¾" - 2" JUDO PROFIMAT DN 65 - 100 Automatic backwash protective filter Valid for: EU countries and Switzerland Language: English Attention: Carefully read through the instal- lation and operating instructions and safety information before installing and putting the unit into service.
- Page 2 (see back page). Trademarks: Trademarks used in this document are protected and registered trademarks of the respective holder. © JUDO Wasseraufbereitung GmbH 71364 Winnenden Germany All rights reserved. Reprints – even of extracts – is only permitted with special approval.
- Page 3 JUDO PROFIMAT-PLUS...
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Page 4: Table Of Contents
9. Data sheet ........26 9.1 Type ..........26 9.2 Models.......... 26 9.3 Special designs ......27 9.4 Technical data......27 9.5 Installation dimensions -A ¾" - 2"......29 9.6 Installation dimensions JPF-A DN 65 - 100....... 29 9.7 Connecting diagram for JUDO PROFIMAT-PLUS... -
Page 5: About This Instruction Manual
Fig. 1: Built-in rotary flange Therefore, this instruction manual must always be read by the fitter and responsible JUDO PROFIMAT-PLUS... -
Page 6: Safety Information And Dangers Due To Non-Compliance
Units Conversion °F °F = 9/5 °C + 32 1 bar = 10 Pa = 0,1 N/mm ¾" DN 20 1" DN 25 1¼" DN 32 1½" DN 40 2" DN 50 JUDO PROFIMAT-PLUS... -
Page 7: Intended Use
The manufacturer / supplier cannot be made liable for any damages caused by these additional dangers. The operator is responsible for these risks. The use of the device in accordance with the customer’s specifications includes observance of the operating instructions. JUDO PROFIMAT-PLUS... -
Page 8: Water Pressure
5 bar and 10 bar. Only extra-low voltage may be used for the remote transmission of the fault message by means of the isolated output! Switched voltage...maximum 24 V Current ......maximum 1 A (see chapter “Potential-free message”) JUDO PROFIMAT-PLUS... -
Page 9: Product Information
Plastics fulfil the KTW guideline of the German Federal Environmental Agency as well as the DVGW working sheet W 270. Metallic materials fulfil the requirements of DIN 50930-6 (Impact on the drinking water quality). JUDO PROFIMAT-PLUS... -
Page 10: Installation
– It is not permitted to install the automatic backwash protective filter upstream of the water meter! – A shock-proof plug above the filter with constant electricity supply within a distance of max. 1.5 m is required for the mains adapter of the automatic filter. JUDO PROFIMAT-PLUS... - Page 11 Failure to observe this can lead to leaks and quantities of water. water escaping. This can in turn cause water damage to the house and its installations (see fig. 5). JUDO PROFIMAT-PLUS...
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Page 12: Discharging Backwash Water
2 bar is throttled by means of a flush-cock. Thus the screen cloth is prevented from being damaged by too effected cleaning-up streams. At the same time the flushing water consumption is reduced and possible flow noises are avoided. JUDO PROFIMAT-PLUS... - Page 13 (4 inch) > 200 mm > 200 mm (8 inch) (8 inch) > 20 mm > 40 mm (0.8 inch) (1.5 inch) > 20 mm > 40 mm (0.8 inch) (1.5 inch) Fig. 6: Backwashing water discharge options JUDO PROFIMAT-PLUS...
- Page 14 > 40 mm > 200 mm (1.5 inch) (8 inch) Fig. 7: Backwashing water discharge options When screwing in a pipe to drain the backwash water, make certain not to twist the flushing valves. They are locked with gasket glue. JUDO PROFIMAT-PLUS...
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Page 15: Operation
Red flashing light: The automatic back- wash protective filter is not ready for use (see chapter “Fault”). Manual release Push the manual pushbutton. Triggers backwashing. Indication of maintenance All three control lamps flash at the same time (see chapter “Warranty and services”). JUDO PROFIMAT-PLUS... -
Page 16: Differential Pressure Control
Caution! Scale unit in bar (1 bar = 14.5 psi / 100 kPa) cable for electric circuit adjusting bolt for differential pressure adjustment connection inlet pressure connection outlet pressure Fig. 9: Differential pressure switch JUDO PROFIMAT-PLUS... -
Page 17: Setting The Backwashing Interval
0.10 (0.004) and Domestic water installations 24 hours, 1 week 0.32 (0.01) Well water 0.32 (0.01) and Industrial sector 24 hours, 1 week 0.50 (0.02) Air condition systems 1) Depending on the dirt accumulation JUDO PROFIMAT-PLUS... -
Page 18: Functional Description
In the automatic backwash protective filter, the water flows outside-inside through a cylindric screen insert. Impurities can be seen through the filter hood. If the filter is contaminated, it will be cleaned without interruption of operation. JUDO PROFIMAT-PLUS... - Page 19 Coarse particles to be flushed out of the grit trap. Ball valve (blue handle) To be closed only in the case of failure. At a high water pressure the water flow can be throttled. (black handle) Fig. 10: Functional description (e. g. JPF-ATP DN 65) JUDO PROFIMAT-PLUS...
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Page 20: Backwashing
(see fig. 10). The degree of pollution as well as the cleaning off operation can be watched from outside. JUDO PROFIMAT-PLUS... -
Page 21: Modifications / Changes / Spare Parts
The relay can be connected as a make Only the original power supply from contact or as a breaker. JUDO may be used! If the power supply unit of the filter is plugged in the relay 1 changes its switched... -
Page 22: Potential-Free Input
Simultaneously the yellow LED blinks: “Flushing”. The flushing can only be started by means of the manual button or a switch contact connected to the potential-free input. Not allowed. Continuous sound signal till the switch is adjusted. Tab. 2: Potential-free input JUDO PROFIMAT-PLUS... -
Page 23: Integration Of The Filter In The Building Control Systems
Leaking water can cause major material- “Installation” and “Maintenance” chapters. damages to the building. In addition, people near the filter can be injured by blistering filter parts. – When recommissioning the filter, same course of action as applied to the new filter. JUDO PROFIMAT-PLUS... -
Page 24: Fault
Filter hood becomes Filter hood was exposed – Close ball valves! turbid. to higher temperatures or solvents. – Inform the plumber or nearest Hairline cracks in the customer service centre! filter hood. – If water escapes close ball valves! JUDO PROFIMAT-PLUS... -
Page 25: Maintenance
DIN EN 13441-1 specifies that backwashing The chapter “Intended use” has to be obli- must take place at least every six months. gatorily observed! However, JUDO recommends to carry out backwashing every two months! Cleaning In order to achieve an operation success... -
Page 26: Data Sheet
Data sheet Data sheet Type Automatic backwash protective filter JUDO PROFIMAT-PLUS ¾" - 2" JUDO PROFIMAT DN 65 - 100 Abbreviated name: -A ¾" - 2" JPF-A DN 65 - 100 Models Differential pressure Time Pipe Model control with differential Order no. -
Page 27: Special Designs
That means that the filter can become contaminated faster. The backwash inter- vals should be shortened in such cases. Carry out backwashing latest when the filter is visibly soiled or the water pressure drops. JUDO PROFIMAT-PLUS... - Page 28 0.3 - 0.8 approx. 2 DN 65 JPF-A DN 80 0.5 - 1.5 approx. 2 DN 100 The backwashing volumetric flow given applies to 2 - 3 bar mains pressure and for a completely opened flushing water valve. JUDO PROFIMAT-PLUS...
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Page 29: Installation Dimensions
D = height below pipe centre E = installation depth to pipe centre F = waste water connection centre to pipe centre G = connection dimension waste water G1 = connection dimension waste water (alternative) sewer junction required JUDO PROFIMAT-PLUS... - Page 30 252/9.9 158/6.2 402/15.8 84/3.3 227/8.9 148/5.8 20/0.8 -ATP 2" 280/11.0 158/6.2 402/15.8 84/3.3 235/9.6 156/6.1 20/0.8 JPF-ATP DN 65 240/9.4 185/7.3 405/15.9 159/6.3 ¾" JPF-ATP DN 80 320/12.5 232/9.1 475/18.7 166/6.5 ¾" JPF-ATP DN 100 320/12.5 232/9.1 485/19.1 176/6.9 ¾" All dimensions in mm/inch JUDO PROFIMAT-PLUS...
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Page 31: Connecting Diagram For
LED red LED yellow LED green Fault Flushing Operation DIP switch S1 Backwashing interval Differential pressure switch Manual release HE contactor (top) Motor contactor yellow (bottom) 24 VAC Buzzer Fig. 14: Connecting diagram for filter control JUDO PROFIMAT-PLUS... -
Page 32: Connecting Diagram For Filter Control
Motor HE contactor yellow (bottom) Potential- 24 VAC brown free input pink yellow green Buzzer blue white grey Potential-free relay 2 flushing message Potential-free relay 1 faults message Fig. 15: Connecting diagram for filter control with potential-free relays JUDO PROFIMAT-PLUS... -
Page 33: Extent Of Supply
-A ¾" – 1¼" – JUDO safety block JSB (order no. -A 1½" - 2": 8735260). For subsequent filter retro- – Built-in rotary flange JQE 1½" or 2" with fitting to house water stations. -
Page 34: 10. Spare Parts
Spare parts 10. Spare parts 10.1 JPF -A ¾" - 1¼" JUDO PROFIMAT-PLUS... - Page 35 AT pot.free ATP 1440057 Cable connection ATP pot.free 1440057 2010389 Top of housing JPF -A ¾" 2010390 Top of housing JPF -A 1" 2010391 Top of housing JPF -A 1¼" Cylinder screw M6x40 1650123 Flange ring 2020118 Filter hood 2020122 JUDO PROFIMAT-PLUS...
- Page 36 RK gasket 19x9x4 1200122 KFE spherical mini-faucet 1607242 Cover AT ATP 2020758 Sheet-metal screw 3.5x13 1607114 Filter funnel 1120298 1) VE = Unit of billing Replacement interval: ** = 2 years, *** = 3 years, **** = 4 years JUDO PROFIMAT-PLUS...
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Page 37: Jpf + -A 1½" - 2
Spare parts 10.2 JPF -A 1½" - 2" JUDO PROFIMAT-PLUS... - Page 38 -A 1½" - 2" 2020020 Top of housing JPF -A 1½" SMW 2020021 Top of housing JPF -A 2" SMW Cylinder screw M6x45 1607417 Flange ring 2020102 Filter hood 2020025 O-ring 15x3.2 **** 1607420 O-ring 28x2.5 **** 1200027 JUDO PROFIMAT-PLUS...
- Page 39 Disk A 8.4 1607125 Hexagonal nut M8 1607117 Spherical faucet 1607242 Hose coupling 1607157 1) VE = Unit of billing 2) SMW = special mesh size Replacement interval: ** = 2 years, *** = 3 years, **** = 4 years JUDO PROFIMAT-PLUS...
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Page 40: Jpf-A Dn 65 - 100
Spare parts 10.3 JPF-A DN 65 - 100 JUDO PROFIMAT-PLUS... - Page 41 Motor housing complete consisting of 2020720 pos. 13/14/15/16/18/19/20/21/22/23 Grommet 1607215 Hexagonal nut M8 1650010 Cable connection M8 1609447 Hexagonal nut AT pot.free ATP 1440056 Hexagonal nut ATP pot.free 1440056 Cable connection AT pot.free ATP 1440057 Cable connection ATP pot.free 1440057 JUDO PROFIMAT-PLUS...
- Page 42 Suction pipe, complete JPF-A DN 80 - 100 2020040 Screen MW 0.1 mm silver plated JPF-A DN 65 2607136 O-ring 12x3 JPF-A DN 65 1607110 Connecting pipe JPF-A DN 65 2010018 O-ring 26x3 1607111 O-ring 113.67x5.33 JPF-A DN 65 **** 1607112 JUDO PROFIMAT-PLUS...
- Page 43 AT AT pot.free 2290001 Reducing socket ⅛" - ¼" ATP ATP pot.free 1450248 1) VE = Unit of billing 2) SMW = special mesh size Replacement interval: ** = 2 years, *** = 3 years, **** = 4 years JUDO PROFIMAT-PLUS...
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Page 44: 11. Customer Service
Postfach 380 • D-71351 Winnenden Tel. +49 (0)7195 / 692-0 e-mail: info@judo.eu • judo.eu JUDO Wasseraufbereitung GmbH • Niederlassung Österreich Zur Schleuse 5 • A-2000 Stockerau Tel. +43 (0)22 66 / 6 40 78 • Fax +43 (0)22 66 / 6 40 79 e-mail: info@judo-online.at •...
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