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User Instruction Manual
Vacuum Anchor
Horizontal Lifeline System
This manual is intended to be used as part of an
employee training program as required by OSHA.
WARNING: This product is part of a personal fall arrest system. The user must follow the manufacturer's instructions for
each component of the system. These instructions must be provided to the user of this equipment. The user must read
and understand these instructions before using this equipment. Manufacturer's instructions must be followed for proper
use and maintenance of this equipment. Alterations or misuse of this equipment, or failure to follow instructions, may result
in serious injury or death.
IMPORTANT: If you have questions on the use, care, or suitability of this equipment for your application, contact DBI/SALA.
IMPORTANT: Record the product identification information from the ID label in the inspection and maintenance log in
section 9.0 of this manual.
1.0 APPLICATION
1.1 PURPOSE: The Vacuum Anchor Horizontal Lifeline System is designed for use as an anchoring means for one or
two personal fall arrest systems. Use the Vacuum Anchor Horizontal Lifeline System where horizontal mobility and
fall protection are required. The system is used in conjunction with vacuum anchors.
1.2 LIMITATIONS: The following limits apply to the installation and use of the Vacuum Anchor Horizontal Lifeline
System. Other limitations may apply:
IMPORTANT: OSHA regulations state that horizontal lifelines shall be installed and used under the supervision of a
qualified person (see below for definition) as part of a complete personal fall arrest system that maintains a safety factor
of at least two.
Qualified Person: An individual with a recognized degree or professional certificate, and extensive knowledge and
experience in the subject field, who is capable of design, analysis, evaluation, and specification in the subject work,
project, or product. Refer to OSHA 1910.66, 1926.32, and 1926.502.
A. HORIZONTAL LIFELINE SPAN: The maximum span distance is 40 ft. (12.2 m) for a single span system. For
multiple span systems, the maximum span distance is 80 ft. (24.4 m) with a maximum subspan length of 40 ft
(12.2 m). The span length must be reduced when clearance is limited. See section 3.0 for clearance information.
B. ANCHORAGE STRUCTURE: The surface to which the Vacuum Anchors are attached must meet the limitations
and strength requirements specified in instruction 5902157.
C. SYSTEM CAPACITY: The maximum capacity of the Vacuum Anchor Horizontal Lifeline is two persons. The
maximum weight of each person, including tools and clothing, is 310 lbs. (141 kg).
Instructions for the following series products:
Vacuum Anchor HLL System
(See back page for specific model numbers.)
© Copyright 2005, DB Industries, Inc.
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Summary of Contents for DBI SALA 2200401

  • Page 1 Instructions for the following series products: Vacuum Anchor HLL System (See back page for specific model numbers.) User Instruction Manual Vacuum Anchor Horizontal Lifeline System This manual is intended to be used as part of an employee training program as required by OSHA. WARNING: This product is part of a personal fall arrest system.
  • Page 2 Figure 1 - Typical Single Span Horizontal Lifeline Installation...
  • Page 3 Figure 2 - Typical Multiple Span Horizontal Lifeline Installation...
  • Page 4: System Requirements

    D. CONNECTING SUBSYSTEM: A DBI/SALA Force 2 Energy Absorbing Lanyard must be used as the connecting subsystem with the Vacuum Anchor Horizontal Lifeline. E. FREE FALL: Whenever possible, locate the horizontal lifeline such that the user is restrained from reaching a fall hazard.
  • Page 5: Operation And Use

    Figure 3 - Unintentional Disengagement (Roll-out) If the connecting element that a snap hook (shown) or carabiner attaches to is undersized or irregular in shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner. This force may cause the gate (of either a self-locking or a non-locking snap hook) to open, allowing the snap hook or carabiner to disengage from the connecting point.
  • Page 6 Figure 5 - Anchorage Strength Requirements WARNING: Consult your doctor if there is reason to doubt your fitness to safely absorb the shock from a fall arrest. Age and fitness seriously affect a worker's ability to withstand falls. Pregnant women or minors must not use DBI/SALA self retracting lifelines.
  • Page 7 Figure 6 - One Person " " " " " " " " " " " " 3.3 OPERATION: A. PERSONAL FALL ARREST SYSTEM COMPONENTS: Inspect and don the full body harness according to manufacturer’s instructions. Attach the connecting subsystem (DBI/SALA Force 2 Energy Absorbing Lanyard) to the dorsal connection on the harness.
  • Page 8 Figure 7 - Two People " " " " " " " " " " " " D. TWO PERSONS CONNECTED TO THE HORIZONTAL LIFELINE SYSTEM: When a person falls while connected to the horizontal lifeline, the system will deflect. If two persons are connected to the same horizontal lifeline, and one person falls, the second person may be pulled off the working surface due to deflection.
  • Page 9 components will be in contact with, or abrade against, unprotected sharp edges. If working around sharp edges is unavoidable, a protective cover must be used to prevent cutting of the personal fall arrest system components. G. IN THE EVENT OF A FALL: The responsible party must have a rescue plan and the ability to implement a rescue.
  • Page 10: Specifications

    Step 3. Inspect the in-line energy absorber. Connecting hook must be free of cracks, corrosion, and other damage. See Step 1. Inspect webbing; material must be free of cuts, abrasions, burns and discoloration. The webbing should be free of excessive soiling, paint build-up, and rust staining. Check for chemical or heat damage, indicated by brown, discolored or brittle areas.
  • Page 11: Inspection And Maintenance Log

    Vacuum Anchor ID Label Inspection Log Label INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE: _______________________________________________________________________ MODEL NUMBER: ______________________________________________________________________________ DATE PURCHASED: ____________________________________________________________________________...
  • Page 12: Warranty

    DBI/SALA. This warranty applies only to the original purchaser and is the only one applicable to our products, and is in lieu of all other warranties, expressed or implied. This instruction applies to the following models: 2200401 2200402 2200403...

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