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DBI SALA RPD User Instruction Manual

DBI SALA RPD User Instruction Manual

Rescue-positioning device systems

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WARNING: This product is part of a rescue and
positioning system. The user must read and follow the
manufacturer's instructions for each component part of
the complete system. These instructions must be
provided to the user of this equipment. The user must
read and understand these instructions or have them
explained to them before using this equipment.
Manufacturer's instructions must be followed for proper
use and maintenance of this product. Alterations or
misuse of this product or failure to follow instructions
may result in serious injury or death.
IMPORTANT: If you have any questions on the use,
care, application, or suitability for use of this safety
equipment, contact DBI/SALA immediately.
IMPORTANT: Before using this equipment, record the
product identification information found on the I.D. label
of your RPD on the inspection and maintenance log in
section 9.0 of this manual.
User Instruction Manual For
Rescue-Positioning Device
Systems (RPD)
This manual is intended to meet the
Manufacturer's Instructions as required
by the standards and should be used
as part of an employee training
program as required by OSHA.
Copyright 2005 DB Industries, Inc.

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Summary of Contents for DBI SALA RPD

  • Page 1 DBI/SALA immediately. IMPORTANT: Before using this equipment, record the product identification information found on the I.D. label of your RPD on the inspection and maintenance log in section 9.0 of this manual. Copyright 2005 DB Industries, Inc.
  • Page 3 Figure 1 - Parts Identification...
  • Page 4 DESCRIPTIONS Rescue Positioning Device (RPD ): 3/8 in. static kernmantle rope, mode indicator, swiveling connection loop, and aluminum, stainless steel and brass construction. (3:1 or 4:1 ratio) • Calculate rope length as follows: (3:1) multiply working travel length by 4 and add 10 feet for total.
  • Page 5 DBI/SALA if doubt exists concerning using this equipment around chemical hazards. C. HEAT: In general, RPD equipment is not intended for use in environments where incendiary sparking could cause an explosion or fire. Use of this equipment is prohibited where there exists the possibility of the rope coming into contact with power lines, live cables, etc.
  • Page 6: System Requirements

    Substitutions or replacements made with non-approved components and subsystems may jeopardize compatibility of equipment and may affect the safety and reliability of the complete system. The RPD rope has been especially selected to provide the user with the maximum performance and safety. Substituting standard safety rope must not be attempted.
  • Page 7 locking snap hooks and carabiners are required by ANSI Z359.1 and OSHA. Figure 5 - Unintentional Disengagement (Roll-out) If the connecting element that a snap hook (shown) or carabiner attaches to is undersized or irregular in shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner.
  • Page 8 RPD of at least 2,500 lbs. In applications where the RPD is used in conjunction with a horizontal system (i.e. horizontal I-beams and trolleys), compatibility between the RPD and horizontal system components must be achieved.
  • Page 9: Operation And Usage

    Do not work above the RPD anchorage point. B. SWING FALL: Swing falls occur when the anchorage point is not directly above the working point.
  • Page 10 IMPORTANT: For special (custom) versions of this product, follow the instructions herein. If enclosed, see attached supplement for additional instructions to be followed when using a custom RPD. BODY SUPPORT: When using DBI/SALA’s RPD, it is recommended that a work-seat or boatswain's chair be used. A full body harness should also be worn for connection to the independent personal fall protection system.
  • Page 11 The unit may be attached in the following manner: A. Attachment can be made directly through the top loop in the RPD housing using the connection hook provided. The hook can be connected directly to the anchor point or to the connection sling which has been attached to the anchorage via a straight loop, choker, or basket loop.
  • Page 12 IMPORTANT: An independent fall protection system is required by law (OSHA) when using this system during normal work positioning operations. Do not connect fall protection equipment directly to the RPD system. Fall protection systems must be connected to an independent anchor with a minimum tensile strength of 5,000 lbs.
  • Page 13 inches of personnel Figure 10 - Connecting Rescue Sling travel. When the orange indicator appears, lowering may begin. Lower by using a hand-over- hand action or the optional gripping handle. To position, raise slightly until the indicator flag is showing silver. The unit will now be locked in position.
  • Page 14 Always maintain tension on the personnel line. Slack line could cause a free fall situation. Do not use the RPD for lifting or lowering more than one person per trip. G. Operate the device by manual power only. Do not use power winches or other similar devices to operate this system.
  • Page 15 Check the pulleys for any sign of wear or strain. Check for distortion in the connecting loops. Step 6. Do not disassemble the RPD block. It is not user serviceable. See section 6.0. Step 7. With the unit properly mounted from any sturdy structure, test the over-speed protection system.
  • Page 16 MAINTENANCE - SERVICING - STORAGE Periodically clean the exterior of the RPD using water and a mild soap detergent solution. Position the RPD so no water gets inside the block. Clean labels as required.
  • Page 17 Do not lubricate any parts. EMERGENCY RELEASE OF “JAMMED” ROPE: In some use situations, if the load has been raised very close to the RPD unit, it may not appear possible to reach the lowering mode (orange indicator).
  • Page 18 Clean and store the body support and associated system components according to separate instructions provided with that equipment. Store the RPD in a cool, dry, and clean environment out of direct sunlight. Avoid areas where chemical vapors may exist. Inspect the RPD after any period of...
  • Page 19: Specifications

    1,293969, GER. Pat. # P3832890, Jap. Pat. No. 1948336 , l l . t f . t f . t f . t f . t f LABELING These labels should be securely attached to the RPD. See Figure 1. continued:...
  • Page 21: Inspection And Maintenance Log

    INSPECTION AND MAINTENANCE LOG SERIAL NUMBER: ____________________________________________ MODEL NUMBER: ____________________________________________ DATE PURCHASED: __________________________________________...
  • Page 22 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER: ____________________________________________ MODEL NUMBER: ____________________________________________ DATE PURCHASED: __________________________________________...
  • Page 24 WARRANTY Equipment offered by DBI/SALA is warranted against factory defects in workmanship and materials for a period of two years from date of installation or use by the owner, provided that this period shall not exceed two years from date of shipment. Upon notice in writing, DBI/SALA will promptly repair or replace all defective items.