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Summary of Contents for elero Insolis 4
- Page 1 Insolis 4 Linear actuator Operating instructions Please take care of the operating instructions! 04/2016, TN: 2011521...
- Page 2 Translation from the original German version. All other documents in different languages are translations of the original version. Subject to change without notice. All rights reserved in the event of registrati-on of patents, working models or design patents.
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Page 3: Table Of Contents
Table of contents Table of contents General ....................3 Information on the Assembly Manual .............. 3 Standards and guidelines ................. 3 Intended use ..................... 3 Foreseeable misuse ..................4 Warranty and liability ..................4 Customer Service - manufacturer..............5 Safety ....................6 General safety notices .................. - Page 4 Table of contents Waste disposal ................. 23 Scrapping ....................... 23 Disposal of electrical and electronic components........... 23...
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Page 5: General
General General Information on the Assembly Manual The contents structure is based on the life stages of the linear actuator (herein- after referred to as "device"). The manufacturer reserves the right to make changes to the technical data stated in this Assembly Manual. In individual cases they may deviate from the respective device version without the information being categorically changed or losing validity. -
Page 6: Foreseeable Misuse
General If a direct or indirect hazard to personnel cannot be ruled out, additional measu- res (e.g. covers, barriers, etc.) must be taken in order to minimise the potential risk accordingly. The operator alone is liable for all damage arising from the non-intended use of the device. -
Page 7: Customer Service - Manufacturer
The address to send the device to customer service can be found on the inside of the back page. If you have not purchased the device directly from elero, please contact the manufacturer of the machine or the supplier of the device. -
Page 8: Safety
Safety Safety General safety notices This Assembly Manual contains all safety notices that must be observed to avo- id and prevent risks when working with the device in the individual life cycles. Safe use of the device is guaranteed when all the specified safety notices are adhered to. 2.1.1 Structure of the safety notices The safety notices in this document are identified with safety symbols and desig- ned in accordance with the SAFE principle. - Page 9 Safety The following table describes the symbols used in the present Assembly Manu- al, which are used for the graphic display of danger situations in connection with the symbol for the degree of risk. Symbol Meaning Risk of electrical voltage or electrical shock: This symbol refers to risks associated with electrical cur- rents.
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Page 10: Safety Principles
Safety Safety principles The device is built according to state-of-the-art technology and the generally accepted safety standards. The device is safe to operate. During the design of the device, the fundamental requirements for health and safety were applied and provision was made for the appropriate legislation, industrial standards and regulations. The safety of the device is confirmed in the Declaration of Incorpo- ration. -
Page 11: General Duties Of The Operator
Safety General duties of the operator The operator is obliged to only operate the device in a good and operatio- ❏ nally safe working condition. He must ensure that, in addition to the safety notices in the Assembly Manual, the generally accepted safety and accident prevention regulations, the specifications of DIN VDE 0100 and the provisi- ons on environment protection in the respective country of application, are observed and complied with. -
Page 12: Safety Notices On Technical Condition
Safety Safety notices on technical condition The device must be checked before installation for damage and proper ❏ condition. The operator is obliged to only operate the device in a good and operatio- ❏ nally safe working condition. The technical condition must always comply with legal requirements. -
Page 13: Safety Instructions For Operation
Safety Safety instructions for operation The operator of the device is obligated to ensure the safe and proper state ❏ of the device before the initial commissioning. This is also necessary during the operation of the device at regular intervals ❏... -
Page 14: Product Description
Product description Product description General The device is an electromechanical linear actuator. It performs linear move- ments. Abb. 1 Components of the device Fastening on the piston side (head of toggle link) Limit switch extended Limit switch retracted Fixing on the housing (articulated lug) Connection cable... -
Page 15: Technical Specifications
Product description Technical Specifications All information in this chapter refers to an ambient temperature of 20 °C. 3.2.1 Configuration of technical parameters Technical Specifications Direct voltage (DC) Alternating voltage (AC) Rated voltage 24 V DC 230 V AC, 50 Hz Peak demand, dynamic (N) 25.000 Load peak statically retrac-... -
Page 16: Information On Self-Locking
Product description 3.2.2 Information on self-locking WARNING Risk of injury through loss of self-locking. Crushing and fatal injuries possible. • Use device with brakes. CAUTION Possible damage to the device or customer system through loss of self-locking. • Use device with brakes. There is a difference between dynamic and static self-locking for the devices. -
Page 17: Assembly
Assembly Assembly WARNING Risk of injury by weather conditions. Skin may suffer frostbite or burns. • Wear personal protective gear. WARNING Risk of injury through incorrectly dimensioned receptors. Crushing and fatal injuries possible. • U se only fixing material suitable for the dimension of the receptors. • The counter receptors (customer) must be at least designed for the forces for which the device was designed. -
Page 18: Fastening On Piston Side
Assembly CAUTION Damage to the device through blocking of the piston rod. • The linear pathway of the piston must always be freely moveable. • The pivoting range of the device must be kept free. CAUTION Damage to device through loss of support and holding function. • Observe static loads. -
Page 19: Installation Environment
Assembly Installation environment CAUTION Damage to the device by exceeding standard tolerances. • The steel construction must be designed to conform to the tolerances accor- ding to DIN ISO 2768-1/-2 and ISO 13920 (B). If the deviation in the steel construction is greater than the tolerances according to DIN ISO 2768-1/-2 and ISO 13920 (B), this will require the deviation to be compensated as follows by suitable building design measures by installation of the device at the latest:... -
Page 20: Electrical Connection Variants
Assembly Electrical connection variants Variants 230 V AC Variants 24 V DC WS 9902 GS 9805 WS 9905 GS 9806 Tab. 2 Electrical connection variants 4.3.1 Electrical connection for variants with 230 V 1 AC WARNING Risk of life-threatening injury caused by faulty electrical connection. Electric shock possible. -
Page 21: Electrical Connection For Variants With 24 Dc
Assembly 4.3.2 Electrical connection for variants with 24 DC CAUTION Damage to the device through overload of the potential-free outputs. • The potential-free outputs for the response of the end positions can only be operated with maximum 24 V DC/1 A ohmic load. The rated voltage of 24 V DC must be applied at connection cable W1 as con- tinuous voltage. -
Page 22: Optional Shaft Encoder
Assembly 4.3.3 Optional shaft encoder CAUTION Damage to the device through incorrect connection or overstepping of rated voltage of transmitter. • The two tracks are loaded with max. 50 mA. • The shield of the connection cable must be fitted by the customer. The integrated shaft encoder supplies information about the movement of the connecting rod. -
Page 23: General Dimension Drawing
Assembly General dimension drawing... -
Page 24: Declaration Of Incorporation
Declaration of Incorporation Declaration of Incorporation The complete declaration of incorporation can be downloaded from our website: www.elero-linear.de/downloads. - Page 25 Waste disposal Waste disposal Scrapping When scrapping the device, adhere to the international, national and local rules and regulations valid at the time of scrapping. Ensure that material reusability, removal and separation of materials and sub- assemblies are also taken into consideration as there are also risks to the envi- ronment and health during recycling and disposal.
- Page 27 GmbH Naßäckerstraße 11 07381 Pößneck Germany +49 3647 46 07-0 +49 3647 46 07-42 info@elero-linear.de www.elero-linear.com...
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