Suzuki K6A-YH6 Technical/Repair Manual page 99

Assembly
See Figures 7-102 through 7-107.
Required Tools and Materials
8 and 10 mm 12-point sockets
Three Bond™ 1215 (Suzuki PN 99000-1080-15A) or
equivalent
Bushing, Bearing, and Seal Driver Tool
NOTICE
Prevent premature engine failure:
• Thoroughly clean all parts before assembly.
• Clean all gasket surfaces.
• Clean all sealant bonded mating surfaces.
• Tap cylinder block and lower crankcase
threaded holes. Use compressed air to clean
out debris, dirt, fluids, and dried sealant
fragments.
• Clean debris from threads of all fasteners.
2
1
3
Figure 7-102
NOTE
Thoroughly clean lower crankcase/cylinder block mating
surface.
1. Thoroughly clean main bearing bores and install
main bearings (2) into lower crankcase (1). Be sure
to align bearing tangs (3) with recess in main bearing
bores.
2. Apply a liberal amount of clean engine oil to main
bearing faces.
3. Thoroughly clean cylinder block main bearing bores,
4. Install thrust bearings (6) with a small amount of
5. Apply a liberal amount of clean engine oil to main
2
7
11
3
TN0758
NOTE
Thoroughly clean cylinder block/lower crankcase mating
surface.
Thoroughly clean crankshaft journals before installation.
6. Apply a liberal amount of clean engine oil to
7. Install crankshaft (9) into cylinder block (11).
8. Install four dowel pins (7).
4
5
6
Figure 7-103
and install main bearings (4). Be sure to align
bearing tangs (5) with recess in main bearing bores.
petroleum jelly to keep them in place.
and thrust bearing faces.
8
10
Figure 7-104
crankshaft main journals (8) and connecting rod
journals (10).
REPAIR
4
6
5
TN0757
9
TN0756
7-45
7