Bowflex HVT Service Manual
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Bowflex HVT Service Manual

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See also: Owner's/assembly Manual , Owner's Manual

Table of Contents

Section Code
Section
1
1
1
1
1
1
Connectivity
1
1
1
1
1
Mechanical / Modification Procedures
2
Adjust Ropes
3
4
5
6
Part Replacement
7
8
9
10
11
12
13
14
15
16
17
Replace the Load-Bearing Floating Pulley
18
19
20
21
Replace the Low-Tension Floating Pulley
22
23
Replace the Plain Bearing Pulley
24
25
26
27
28
Secure the Servo Motor
29
30
31
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates
trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus,
Inc.
8015344.021518.E
Bowflex
HVT
®
™
Service Manual
machine
Page Number
2
3
4
5
5
6
7
8
10
11
12
13
15
19
22
23
27
32
37
40
43
51
59
63
67
77
81
86
91
99
107
112
117
121
125
132
135
141
147
153
156
Service Manual
8015343.021518.F

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Summary of Contents for Bowflex HVT

  • Page 1 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.

  • Page 2: Important Safety Instructions

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nau- tilus, Inc.

  • Page 3: Safety Warning Labels And Serial Number

    SAFETY WARNING LABELS AND SERIAL NUMBER WARNING! - Injury or death is possible if caution is not used while using this machine. - Keep children and pets away. - Read and follow all warnings on this machine. CAUTION / ATTENTION - Refer to to the Owner’s Manual for additional warnings and safety infor- mation.

  • Page 4: Specifications

    SPECIFICATIONS Maximum User Weight: 300 lbs. (136 kg) Assembled Weight: approx. 182 lbs (82.5kg) 83.0” Power Requirements: (210.9 cm) Operational Voltage: 9VDC Operating Current: 1500 mA 65.3” (165.8 cm) 45.2” (114.7 cm) This product, its packaging, and components contain chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.

  • Page 5: Moving And Storing The Machine

    Moving and Storing the Machine The machine is heavy and awkward. Do not move the machine without assistance from at least a second person. Injury to you or damage to the machine can occur. 1. Remove the power adapter and hand grips, and place in a secure location. Leveling the Machine The machine needs to be leveled if your workout area is uneven.

  • Page 6: Connectivity

    ® body, you can create your own workout program on the App. 1. Download the free App, named “Bowflex HVT™”. The App is available on Google Play™ and iTunes ® ® 2. Follow the instructions on the App to pair your device to your exercise machine.

  • Page 7: Maintenance

    MAINTENANCE Read all maintenance instructions fully before you start any repair work. In some conditions, an assistant is required to do the necessary tasks. Equipment must be regularly examined for damage and repairs. The owner is responsible to make sure that regular maintenance is done.
  • Page 8 Maintenance Parts...
  • Page 9 Middle Pulley Arm, Left Middle Shroud, Right Back Platform Decking Upper Pulley Shroud, Left Middle Shroud, Right Front Platform Corner Shrouds Upper Front Shroud Hand Grip, 1-D Ring Front Platform Frame Upper Pulley Arm, Left Lower Grip Holder Left Platform Frame Upper Pulley Arm, Right Lower Pulley Shroud, Right Middle Shroud, Left Front...

  • Page 10: Troubleshooting

    TROUBLESHOOTING Condition/Problem Things to Check Solution Unit will not power up/turn on/start Outlet Make sure outlet is functioning correctly. Verify this by plugging another device (ex: lamp) into the outlet. If outlet is connected to a light switch, check to make sure it is on. If outlet is not functioning find a working outlet. Power cord not plugged in Make sure the power cord is firmly secured to A/C inlet on the machine and firmly inserted into a non-GFI/AFCI wall socket.

  • Page 11: Machine Settings Mode

    MACHINE SETTINGS MODE The Machine Settings Mode lets you view maintenance statistics (Total Hours and Software Version) or fully reset the Console. Push and hold down the ADD TIME and PAUSE/STOP buttons for 3 seconds while in the Power-Up Mode to go into the Machine Settings Mode.

  • Page 12: Replacement Procedure Skill Level

    REPLACEMENT PROCEDURE SKILL LEVEL Level I : Low - very little mechanical knowledge or exposure. Level II : Intermediate - some experience with mechanical procedures Level III : Advanced - knowledgeable about mechanical procedures To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine.
  • Page 13 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 14 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using the Hand Grip, fully pull out one of the Lower Ropes and hold it fully extended. Left Lower Rope Do not release the Hand Grips until the Hand Grip Stops are flush with the pulley and the ropes are fully retracted.
  • Page 15 Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 16 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the 4 indicated screws from the Lower Pulley Shrouds. 3. Remove the Lower Pulley Shrouds noting how the Ropes route through them. Lower Pulley Shrouds 4.
  • Page 17 7. Remove Platform Decking #1 and 2 from the Frame Assembly noting their orientation. 8. With the ‘3mm’ facing outward, insert each of the provided Shims into the openings along the smallest end of Platform Decking #1. Fan Assembly 9. Place Platform Decking #1 with Shims back into the Platform Frame with the Shims nearest to the Fan Assembly (indicated by arrows).
  • Page 18 10. Slightly pivot Platform Decking #1 upward, and place Platform Decking #2 so they form a ‘V’ as shown. 11. While safely balancing yourself, place your foot in the center of the Platform Decking #2 and push downward until the Platform Decking sets into place.
  • Page 19 Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 20 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 21 5. With the overhang of the Shaft Spacer toward the machine, push the Shaft Spacer down between the Lower Pulley Retainer and the Brake Hub (behind the Brake Disc). Be sure that the overhang of the Shaft Spacer rests on the top of the Lower Pulley Retainer. Shaft Spacer Lower Pulley Shaft Spacer...

  • Page 22: Reset The Console

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.

  • Page 23: Update The Firmware

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nauti- lus, Inc.
  • Page 24 The following procedure should only be applied to a fully assembled and inspected machine for correct performance in accordance with the Owner’s Manual. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Uncover the USB Port and insert the provided USB Flash Drive into it.
  • Page 25 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 26 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 27 6. Push the Release Tab away from the Servo Motor while supporting the Brake Assembly. 7. Now slightly shift the Servo Motor toward the front of the machine while still supporting the Brake Assembly. As the Brake Assembly is released, allow it to gently pivot downward. Note: Observe how components are attached to assist with re- assembly.
  • Page 28 9. With the new Brake Assembly oriented as shown, slide it into the Pivot Housing. Once inserted, pivot the Brake Assembly up toward the Brake Disc and hold in place. Note: If there is any resistance when pivoting the Brake Assembly, it is not correctly oriented in the Pivot Housing.
  • Page 29 11. Rotate the Brake Disc to check for any interference with the Brake As- sembly. Note: The Brake Disc will only rotate in one direction and may slightly “wobble”. This is normal. If the Brake Disc does not touch the Brake Assembly when rotated, skip to Step 21.
  • Page 30 15. Slide the provided Brake Arm Spacer onto the Servo Motor Arm. Servo Motor Arm Brake Arm Spacer Servo 16. With the Brake Arm Spacer installed, replace the Brake Assembly and Motor secure the Servo Motor following the guidelines provided from Steps 9 and 17.
  • Page 31 18. If the Brake Assembly is touching the front side of the Brake Disc, the provided Shaft Spacer must be installed. 19. Gently pull the Brake Disc toward the back (away from the machine) to create a gap for the Shaft Spacer. Shaft Spacer 20.

  • Page 32: Replace The Brake Disc

    Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 33 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 34 6. Push the Release Tab away from the Servo Motor while supporting the Brake Assembly. 7. Now slightly shift the Servo Motor toward the front of the machine while still supporting the Brake Assembly. As the Brake Assembly is released, allow it to gently pivot downward. Note: Note how components are attached to assist with re-assem- bly.
  • Page 35 9. Using a #2 Phillips screwdriver, remove the three indicated screws from the Brake Disc. 10. Remove the old Brake Disc and replace with the new one. 11. Using a #2 Phillips screwdriver, replace the hardware to secure the Brake Disc. Brake Disc 12.
  • Page 36 13. With the Brake Assembly pivoted upward, slide the Servo Motor over so that the Servo Motor Arm slides into the Brake Assembly Channel. The Servo Motor will latch into place when slid to the right, securing the Brake Assembly. Servo Motor Arm Brake Assembly Channel...

  • Page 37: Replace The Console Bezel Assembly

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 38 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the six indicated screws (by ovals) from the Console Assembly. Note: Be prepared to support the Console Assembly. 3. Slightly pivot the top of the Console Assembly out to expose the Con- Console Bezel Assembly sole Cable.
  • Page 39 7. Carefully flip the Console Assembly over, holding the Console Bezel Assembly in place on the Console Assembly. 8. Slightly lift the Console Bezel Assembly and disconnect the Con- sole Cable. 9. Remove the old Console Bezel Assembly and replace with the new one. 10. Re-assemble the machine in the reverse order of when the parts were removed.

  • Page 40: Replace The Console Cable Assembly

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 41 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the six indicated screws (by ovals) from the Console Assembly. Note: Be prepared to support the Console Assembly. 3. Slightly pivot the top of the Console Assembly out to expose the Con- Console Bezel Assembly sole Cable.
  • Page 42 8. Slightly lift the Console Bezel Assembly and disconnect the old Console Cable. 9. Using a pair of wire cutters, cut the Zip Tie that secures the Con- sole Cable and remove it. 10. Connect the new Console Cable and route through the Console Bezel Assembly following the old Cable.

  • Page 43: Replace The Deep V Pulleys

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 44 1. Unplug the AC Adapter from the wall outlet and machine. Note: The following procedure show the replacement of the pulley Upper on one side of the machine. The procedure is the same for either the Deep V Pulley Middle right or left side.
  • Page 45 If replacing the Middle Deep V Pulley, go to Step 16. If replacing the Upper Deep V Pulley, continue to the next step. 5. Using a #2 Phillips screwdriver, remove the four screws (by grey ovals) from the Upper Shroud and remove it. Note: Be prepared to support the Upper Shroud.
  • Page 46 9. With your free hand, grasp the rope below the Upper Pulley Re- tainer so it will not retract into the Frame Assembly. Release the front end of the rope and pull the rope out of the Upper Pulley Retainer. Do Upper Pulley not release the rope until instructed.
  • Page 47 16. Using a #2 Phillips screwdriver, remove the two indicated screws (by arrows) from the Upper Rear Shroud. Rear Middle Pulley Shroud 17. Using a #2 Phillips screwdriver, remove the 5 indicated screws (by ovals) from each of the Rear Middle Pulley Shrouds. Place them outside the work area.
  • Page 48 21. With your free hand, grasp the rope behind the Front Middle Pulley Shroud so it will not retract. Release the other end of the rope and pull it out of the Middle Pulley Arm. Note: Be sure not to pinch any fingers or hands. Front Middle Pulley 22.
  • Page 49 26. Safely remove the Lower Hand Grips and their Snap Hooks from the machine. Lower Hand Grip 27. Using a #2 Phillips screwdriver, remove the two indicated screws (with arrows) that secure the Lower Pulley Shrouds to the machine. Remove them. Lower Pulley Shroud 28.
  • Page 50 32. Re-assemble the machine in the reverse order of when the parts were removed. 33. Final Inspection Inspect your machine to ensure that all hardware is tight and compo- nents are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.
  • Page 51 Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 52 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). 3.
  • Page 53 Using a #2 Phillips screwdriver, remove the 5 indicated screws (by ovals) from each of the Rear Middle Pulley Shrouds and place them outside the work area. 6. Using a #2 Phillips screwdriver, remove the two indicated screws Left Rear Middle Pulley Shroud (by arrows) from the Upper Rear Shroud.
  • Page 54 12. Using a #2 Phillips screwdriver, remove the four indicated screws from the Fan Assembly Shroud. Fan Assembly Shroud 13. The Fan Assembly Shroud has the Lower Cable secured to the upper right corner. Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable.
  • Page 55 Low-Tension, Float- ing Pulley Elastic Cord routing to assist with replacement Upper Pulley Retainer Elastic Cord Elastic Cord Photo of Elastic Cord routing to assist with replacement...
  • Page 56 14. To release the Elastic Cord Stopper, pinch the clips together on top of the Cord Stopper and pull it out from below. Note: The Fan is removed for clarity. 15. Remove the Elastic Cord Stopper from the cord, and pull the end of it through the Lower Pulley Retainer without releasing the cord.
  • Page 57 17. Reduce the tension of the elastic cord on the Plain Bearing Pulley by grasping two near segments of the cord and pulling toward the item to remove. Continue to hold the cord. Note: Procedure is the same for each of the Plain Bearing Pulleys. The image shows two distant cord segments grasped together.
  • Page 58 20. The old Cord should be against the Low-Tension, Floating Pulley. Using a #2 Phillips screwdriver, remove the appropriate Pulley from the Low- Tension, Floating Pulley to release it. Note: Be sure to note the routing of the rope before removing the Pulley. Note: These images show the removal of the Load-Bearing, Floating Pulley The assembly is similar to the Low-Tension, Floating Pulleys except for hardware.

  • Page 59: Replace The Fan Assembly

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 60 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the six indicated screws (by ovals) from the Console Assembly. Note: Be sure to be prepared to support the Console Assembly. 3. Slightly pivot the top of the Console Assembly out to expose the Con- sole Cable.
  • Page 61 6. The Fan Assembly Shroud has the Lower Cable secured to the upper right corner. Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable. 7. Using a standard screwdriver, gently pry the Fan Cone off of the Fan Assembly.
  • Page 62 Note: If any of the spacers that secure the Fan Cone to the Fan Assembly stayed attached to the Fan Assembly, remove and replace them inside the Fan Cone as shown. 8. Using a #2 Phillips screwdriver, remove the four indicated screws from the Fan Assembly and replace it.

  • Page 63: Replace The Floating Pulley

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 64 1. Unplug the AC Adapter from the wall outlet and machine. Rear Middle Pulley Shroud 2. Using a #2 Phillips screwdriver, remove the 5 indicated screws (by ovals) from each of the Rear Middle Pulley Shrouds and place them outside the work area. 3.
  • Page 65 Note: The following images show the Right Floating Pulley being Middle Pulley Retainer replaced. The procedure is the same for the Left Floating Pulley. 6. Using a #2 Phillips screwdriver, remove the indicated screw (by oval) from the Middle Pulley Retainer. 7.
  • Page 66 10. With the rope routed properly around the new Floating Pulley, push the Middle Pulley Retainer down until it snaps into place. Be sure the Floating Pulley is centered in position before re-installing the Retainer. 11. Re-assemble the machine in the reverse order of when the parts were removed.

  • Page 67: Replace The Frame Assembly

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 68 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 69 5. Using a #2 Phillips screwdriver, remove the six indicated screws (by white ovals) from the Console Assembly. Note: Be prepared to support the Console Assembly. 6. Slightly pivot the top of the Console Assembly out to expose the Con- sole Cable.
  • Page 70 13. Safely remove the Middle Hand Grip and the Snap Hook from both of the Middle Pulley Arms. Securing Ball Middle Hand Grip 14. Slowly pull out enough of the Middle Rope to be able to remove the Securing Ball from it. The Rope will be under tension and will want to pull itself into the Middle Pulley Shroud.
  • Page 71 17. Remove the Front Middle Pulley Shroud from the Middle Pulley Arm and place outside the work area. Middle Pulley Arm 18. Using a 6mm hex wrench, remove the 4 screws that attach the Middle Pulley Arm to the Frame Assembly. Be prepared to support the weight of the Arm before removing the hardware.
  • Page 72 20. Using a 6mm hex wrench, remove the indicated hardware that attaches the Handlebars. Be prepared to support the weight of each Handlebar before removing the hardware. 21. Safely remove the Upper Hand Grip and the Snap Hook from Snap Hook Securing Ball both of the the Upper Pulleys.
  • Page 73 22. Slowly pull out enough of the Upper Rope to be able to remove the Securing Ball from it. The Rope will be under tension and will want to pull itself into the Upper Pulley Shroud. Be sure not to allow any fingers or hands to be pinched.
  • Page 74 27. Safely remove both of the Lower Hand Grips and their Snap Hooks from Lower Hand Grip the machine. Lower Rope Support Arm 28. Attach a piece of wire or rope to the end of each Lower Rope that is at least 3 feet in length.
  • Page 75 33. Using a 6mm hex wrench, remove the 4 upper indicated screws from the Support Arms. 34. Using a 6mm hex wrench, remove the three indicated screws from the Right Platform Frame. 35. Using a 6mm hex wrench, remove the three screws from the Left Platform Frame.
  • Page 76 38. Tie the Routing Wire or String to the end of the Right Lower Rope. Be sure to secure it well since the rope will begin to be under tension when fully routed through the Right Platform Frame. 39. Place the Securing Ball near the Right Support Arm so you can easily grab and install it onto the Right Lower Rope.

  • Page 77: Replace The Front Platform Frame

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 78 1. Unplug the AC Adapter from the wall outlet and machine. 2. Safely remove the Lower Hand Grips and the Snap Hooks from both sides of the machine. Lower Hand Grip Lower Pulley Shroud 3. Using a #2 Phillips screwdriver, remove the four indicated screws (with arrows) that secure both of the Lower Pulley Shrouds.
  • Page 79 7. With all the Platform Decking fully pushed toward the Fan Assembly, use a Standard Screwdriver to pry up the Platform Decking that is the furthest from the Fan Assembly. Note: Be sure to place the Platform Decking off to the side in the order it is removed.
  • Page 80 12. Re-assemble the machine in the reverse order of when the parts were removed. If necessary, consult the Assembly Manual to assist. Note: With all of the Platform Decking inserted, fully slide each of them away from the Fan Assembly before fully tightening the hardware for the Support Arms.

  • Page 81: Replace The Load-Bearing Floating Pulley

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 82 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the six indicated (by white ovals) screws from the Console Assembly. Note: Be prepared to support the Console Assembly. 3. Slightly remove the Console Assembly to expose the Console Cable. Note: Be sure not to crimp the cable by supporting the Console Assem- bly.
  • Page 83 6. The Fan Assembly Shroud has the Lower Cable secured to the upper right corner. Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable. Note: Procedure is the same for each of the Load-Bearing, Floating Pulleys.
  • Page 84 7. To reduce the tension on the ropes, pinch the clips together on top of the appropriate Rope Stopper and pull it out from below. Right Rope Stopper Right Rope Left Rope Stopper Stopper (removed) 8. Remove the Rope Stopper from the rope, and pull the end of the rope through the frame. 9.
  • Page 85 11. With the new Load-Bearing, Floating Pulley, route the rope and attach the Pulley exactly as it was before removal on the old Floating Pulley. Right Rope Stopper 12. Repeat with the remaining Pulley, and route and attach the Pulley to the new Floating Pulley.

  • Page 86: Replace The Lower Chassis Cable

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 87 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 88 5. Using a #2 Phillips screwdriver, remove the six indicated screws (by ovals) from the Console Assembly. Note: Be sure to be prepared to support the Console Assembly. 6. Slightly pivot the top of the Console Assembly out to expose the Con- sole Cable.
  • Page 89 9. The Fan Assembly Shroud has the Lower Chassis Cable secured to the upper right corner. Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable. 10. Using a pair of wire cutters, cut the Zip Tie that secures the Lower Chassis Cable and remove it.
  • Page 90 13. Route the new Lower Chassis Cable through the frame following the old Cable. Note: Fan removed for clarity. 14. Cut the securing Zip-Tie and disconnect the old Lower Chassis Cable. Connect the new Lower Chassis Cable. Note: Be sure to cut only the Zip-Tie and not any cables. Lower Chassis Cable 15.

  • Page 91: Replace The Lower Left Rope

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 92 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 93 6. Using a #2 Phillips screwdriver, remove the six indicated (by white ovals) screws from the Console Assembly. Note: Be sure to be prepared to support the Console Assembly. 7. Slightly remove the Console Assembly to expose the Console Cable. Note: Be sure not to crimp the cable by supporting the Console Assembly.
  • Page 94 10. The Fan Assembly Shroud has the Lower Cable secured to the upper right corner. Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable. 11. With a 3-4’ piece of wire or rope, tie one end of it through the loop on the end of the Lower Left Rope.
  • Page 95 14. From the back of the machine, pull the Lower Rope from the Left Platform Frame. Lower Left Rope Left Platform Frame 15. Remove the Routing Wire from the old Lower Rope, and secure it to the same end of the new Lower Left Rope.
  • Page 96 Lower Left Rope routing to assist with replacement Lower Left Rope (closest to back) Lower Left Rope Photos of Lower Left Rope routing to assist with replacement...
  • Page 97 16. Now go to the other end of the old Lower Left Rope. To release the Lower Left Rope Stopper, pinch the clips together on top of the Cord Stopper and pull it out from below. Note: The Fan is removed for clarity. 17.
  • Page 98 20. To attach the Lower Left Rope Stopper, pull the end of the new Lower Left Rope through the frame and attach the Stopper. Set the Stopper into the frame. 21. Using the routing wire, slowly pull the Lower Left Rope through the Left Platform Frame and attach the Securing Ball.

  • Page 99: Replace The Lower Right Rope

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 100 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 101 6. Using a #2 Phillips screwdriver, remove the six indicated (by white ovals) screws from the Console Assembly. Note: Be sure to be prepared to support the Console Assembly. 7. Slightly remove the Console Assembly to expose the Console Cable. Note: Be sure not to crimp the cable by supporting the Console Assembly.
  • Page 102 10. The Fan Assembly Shroud has the Lower Cable secured to the upper right corner. Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable. 11. With a 3-4’ piece of wire or rope, tie one end of it through the loop on the end of the Lower Right Rope.
  • Page 103 14. From the back of the machine, pull the Lower Rope from the Right Platform Frame. Lower Right Right Platform Frame Rope 15. Remove the Routing Wire from the old Lower Rope, and secure it to the same end of the new Lower Right Rope.
  • Page 104 16. Now go to the other end of the old Lower Right Rope. To release the Lower Right Rope Stopper, pinch the clips together on top of the Cord Stopper and pull it out from below. Note: The Fan is removed for clarity. 17.
  • Page 105 Lower Right Rope routing to assist with replacement Lower Right Rope (closest to front) Lower Right Rope Photos of Lower Right Rope routing to assist with replacement...
  • Page 106 20. To attach the Lower Right Rope Stopper, pull the end of the new Lower Right Rope through the frame and attach the Stopper. Set the Stopper into the frame. 21. Using the routing wire, slowly pull the Lower Right Rope through the Right Platform Frame and attach the Securing Ball.

  • Page 107: Replace The Low-Tension Floating Pulley

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  • Page 108 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the six indicated (by white ovals) screws from the Console Assembly. Note: Be prepared to support the Console Assembly. 3. Slightly remove the Console Assembly to expose the Console Cable. Note: Be sure not to crimp the cable by supporting the Console Assem- bly.
  • Page 109 6. The Fan Assembly Shroud has the Lower Cable secured to the upper right corner. Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable. Note: Procedure is the same for each of the Low-Tension, Floating Pulleys.
  • Page 110 Low-Tension, Floating Pulleys Low-Tension, Floating Pulleys Note: Rear Upper Shroud removed for clarity. 10. Using a #2 Phillips screwdriver, remove the appropriate Pulley from the Low-Tension, Floating Pulley. Note: Be sure to note the routing of the rope before removing the Pulley. 11.
  • Page 111 Low-Tension, Float- ing Pulley Elastic Cord routing through the Low-Tension, Floating Pulleys 13. Replace the rope and stopper into the frame and confirm it is cor- recty routed by trying the Lower or Middle Hand Grips. 14. Re-assemble the machine in the reverse order of when the parts were removed. 15. Final Inspection Inspect your machine to ensure that all hardware is tight and compo- nents are properly assembled.

  • Page 112: Replace The Middle Pulley Arm

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 113 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the six indicated screws (by white ovals) from the Console Assembly. Note: Be prepared to support the Console Assembly. 3. Slightly pivot the top of the Console Assembly out to expose the Con- Upper Shroud sole Cable.
  • Page 114 9. Safely remove the Middle Hand Grip and the Snap Hook from the Middle Pulley Arm being replaced. Securing Ball Middle Hand Grip 10. Slowly pull out enough of the Middle Rope to be able to remove the Securing Ball from it. The Rope will be under tension and will want to pull itself into the Middle Pulley Shroud.
  • Page 115 13. Remove the Front Middle Pulley Shroud from the Middle Pulley Arm and place outside the work area. Middle Pulley Arm 14. Using a 6mm hex wrench, remove the 4 screws that attach the Middle Pulley Arm to the Frame Assembly. Be sure to be prepared to support the weight of the Arm before removing the hardware.
  • Page 116 15. Re-assemble the machine in the reverse order of when the parts were removed. 16. Final Inspection Inspect your machine to ensure that all hardware is tight and compo- nents are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.
  • Page 117 Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 118 1. Unplug the AC Adapter from the wall outlet and machine. Using a #2 Phillips screwdriver, remove the 5 indicated screws (by ovals) from each of the Rear Middle Pulley Shrouds and place them outside the work area. Left Rear Middle Pulley Shroud Right Rear Middle Pulley Shroud...
  • Page 119 9. Using a rubber mallet, tap the Upper Bearing Pulley up and out of the channel. Plain Bearing Pulleys 10. Reduce the tension on the elastic cord by grasping two parts of it together and pulling it upward. With the tension reduced, remove the Plain Bearing Pulley and place a retainer (such as the handle of the screwdriver) to keep the elastic cord from pulling down through the Pulley Retainer.
  • Page 120 12. Re-assemble the machine in the reverse order of when the parts were removed. 13. Final Inspection Inspect your machine to ensure that all hardware is tight and compo- nents are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.

  • Page 121: Replace The Platform Decking

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  • Page 122 1. Unplug the AC Adapter from the wall outlet and machine. Lower Hand Grip 2. Safely remove both of the Lower Hand Grips and their Snap Hooks from the machine. 3. Using a #2 Phillips screwdriver, remove the four indicated screws (with Lower Pulley arrows) that secure the Lower Pulley Shrouds to the machine.
  • Page 123 5. Starting with the closest Platform Decking, push it as far as pos- Fan Assembly sible toward the Fan Assembly. 6. Continue pushing each piece of the Platform Decking toward the Fan Assembly. 7. With all the Platform Decking fully pushed toward the Fan Assem- bly, use a Standard Screwdriver to pry up the Platform Decking that is the furthest from the Fan Assembly.
  • Page 124 10. With all of the Platform Decking inserted, fully slide each of them away from the Fan Assembly. 11. Re-assemble the machine in the reverse order of when the parts were removed. 12. Final Inspection Inspect your machine to ensure that all hardware is tight and compo- nents are properly assembled.

  • Page 125: Replace The Platform Frame

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 126 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 127 Note: This procedure shows the replacement of the Right Platform Frame. Adjust to the other side of the machine to replace the Left Platform Frame. 5. Safely remove the Lower Hand Grip and the Snap Hook from the Lower Hand Grip machine.
  • Page 128 11. Starting with the closest Platform Decking, push it as far as possible Fan Assembly toward the Fan Assembly. 12. Continue pushing each piece of the Platform Decking toward the Fan Assembly. 13. With all the Platform Decking fully pushed toward the Fan Assembly, use a Standard Screwdriver to pry up the Platform Decking that is the furthest from the Fan Assembly.
  • Page 129 15. Using a 6mm hex wrench, remove the two indicated screws from the Front and Right Platform Frame. Right Platform Frame Front Platform Frame 16. Using a 6mm hex wrench, remove the three indicated screws from the Right Platform Frame and safely remove it from the machine. 17.
  • Page 130 19. Using a 6mm hex wrench, attach the new Right Platform Frame to the Frame Assembly. Insert the hardware that attaches the Front Platform Frame first. Note: Do not pinch the routing wire when attaching the Right Platform Frame. 20. Tie the Routing Wire to the end of the Right Lower Rope. Be sure to secure it well since the rope will begin to be under tension when fully routed through the Right Platform Frame.
  • Page 131 24. Re-assemble the machine in the reverse order of when the parts were removed. If necessary, consult the Assembly Manual to assist. Note: With all of the Platform Decking inserted, fully slide each of them away from the Fan Assembly before fully tightening the hardware for the Support Arms.

  • Page 132: Replace The Power Inlet

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  • Page 133 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 134 5. Using a 14mm wrench, remove the Securing Nut from the outside of the Lower Rear Shroud. 6. Remove the old Power Inlet and replace with the new one. 7. Installation is the reverse procedure. 8. Final Inspection Inspect your machine to ensure that all hardware is tight and compo- nents are properly assembled.

  • Page 135: Replace The Servo Motor

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  • Page 136 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 137 6. Push the Release Tab away from the Servo Motor while supporting the Brake Assembly. 7. Now slightly shift the Servo Motor toward the front of the machine while still supporting the Brake Assembly. As the Brake Assembly is released, allow it to gently pivot downward. Note: Note how components are attached to assist with re-assem- bly.
  • Page 138 9. Slide the Servo Motor toward the front of the machine until re- leased from the clips. 10. Disconnect the old Servo Motor at the connector and connect the new Servo Motor. Be sure the new Servo Motor is oriented with the Servo Motor Arm away from the machine (as shown).
  • Page 139 12. With the Brake Assembly oriented as shown, slide it into the Pivot Housing. Once inserted, pivot the Brake Assembly up toward the Disc Brake and hold in place. Note: If there is any resistance when pivoting the Brake Assembly, it is not correctly oriented in the Pivot Housing.
  • Page 140 14. Re-assemble the machine in the reverse order of when the parts were removed. 15. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.

  • Page 141: Secure The Servo Motor

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  • Page 142 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 143 The image to the right shows the proper location of the Servo Motor and Brake Assembly. If the Servo Motor is loose, the Brake Assembly and/or the Servo Motor may have completely fallen off as shown in the images below. Pivot Housing Release Tab 5.
  • Page 144 7. With the Brake Assembly released and pivoted downward, slide it out of the Pivot Housing. Note the angle the Brake Assembly must be held at to slide it into or out of the Pivot Housing. 8. Slide the Servo Motor toward the front of the machine until re- leased from the clips.
  • Page 145 9. Slide the provided Drill Template into where the Servo Motor at- taches to the Pivot Housing. Be sure to orient the Drill Template as shown in the image, with the arrows up and away from the machine. 10. Using a Power Drill, drill the two provided screws into the holes of the Drill Template (indicated by arrows) so they are fully through the Pivot Housing and stop.
  • Page 146 14. With the Brake Assembly pivoted upward, slide the Servo Motor over so that the Servo Motor Arm slides into the Brake Assembly Channel. The Servo Motor may latch into place when slid to the right, securing the Brake Assembly. If the Servo Motor does not latch, hold and align the Servo Motor with the newly drilled holes.

  • Page 147: Replace The Speed Sensor Assembly

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  • Page 148 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the four screws that secure the Lower Rear Shroud- two on the right side (indicated by ovals) and two on the left side (not shown). Lower Rear Shroud Power Inlet 3.
  • Page 149 5. Using a #2 Phillips screwdriver, remove the six indicated screws (by ovals) from the Console Assembly. Note: Be sure to be prepared to support the Console Assembly. 6. Slightly pivot the top of the Console Assembly out to expose the Con- sole Cable.
  • Page 150 9. The Fan Assembly Shroud has the Lower Cable secured to the upper right corner. Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable. 10. Using a standard screwdriver, gently pry the Fan Cone off of the Fan Assembly.
  • Page 151 Note: If any of the spacers that secure the Fan Cone to the Fan Assembly stayed attached to the Fan Assembly, remove and replace them inside the Fan Cone as shown. 11. Using a #2 Phillips screwdriver, remove the four indicated screws from the Fan Assembly and replace it.
  • Page 152 13. Cut the securing Zip-Tie under the Lower Pulley Retainer. Note: Be sure to cut only the Zip-Tie and not any cables. 14. Disconnect the Speed Sensor Assembly Cable and remove from the machine. 15. Re-assemble the machine in the reverse order of when the parts were removed.

  • Page 153: Replace An Upper Pulley Retainer

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  • Page 154 1. Unplug the AC Adapter from the wall outlet and machine. Upper Pulley Retainer Note: This procedure shows the replacement of the Left Upper Pulley Retainer. Adjust to the other side of the machine for the Right Upper Pul- ley Retainer. 2.
  • Page 155 5. With your free hand, grasp the rope below the Upper Pulley Re- tainer so it will not retract into the Frame Assembly. Release the front end of the rope and pull the rope out of the Upper Pulley Retainer. Do Upper Pulley not release the rope until instructed.

  • Page 156: Replace An Upper Rope

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to Nautilus, Inc.
  • Page 157 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the six indicated screws (by white ovals) from the Console Assembly. Note: Be prepared to support the Console Assembly. 3. Slightly pivot the top of the Console Assembly out to expose the Con- sole Cable.
  • Page 158 6. The Fan Assembly Shroud has the Lower Cable secured to the upper right corner. Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable. 7. Safely remove the Upper Hand Grip and the Snap Hook from the Snap Hook Securing Ball Upper Rope.
  • Page 159 8. Using a #2 Phillips screwdriver, remove the 5 indicated screws (by ovals) from each of the Rear Middle Pulley Shrouds. Place them Rear Middle Pulley Shroud outside the work area. 9. Using a #2 Phillips screwdriver, remove the two indicated screws (by arrows) from the Upper Rear Shroud.
  • Page 160 14. With your free hand, grasp the rope behind the Front Middle Pul- ley Shroud so it will not retract. Release the other end of the rope and pull it out of the Middle Pulley Arm. Note: Be sure not to pinch any fingers or hands. Front Middle Pulley 15.
  • Page 161 22. Route the unsecured end of the new Upper Rope through the machine by following the old Upper Rope. Be sure to replace it ex- actly as the old Rope. Use the routing images on the following pages to assist. 23.
  • Page 162 Upper Right Rope routing to assist with replacement Right Left Upper Upper Rope Rope Right Left Upper Rope Upper Rope Photos of Upper Rope routing to assist with replacement...
  • Page 163 Upper Left Rope routing to assist with replacement...

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