Ravaglioli G8641 Series User Manual
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Ravaglioli G8641 Series User Manual

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G8246IT.26 User Manual

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Summary of Contents for Ravaglioli G8641 Series

  • Page 1 G8246IT.26 User Manual...

  • Page 2: Table Of Contents

    7300-M010-1_R INSTRUCTION, USE AND Page 2 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. SUMMARY SYMBOLS USED IN THE MANUAL 12.3.1 Bead breaking tool with double AND ON THE MACHINE _________________ 6 joint (on demand) _______________ 18 12.4 Clamping the wheel on 1.0 GENERAL INTRODUCTION ________ 8...
  • Page 3 7300-M010-1_R INSTRUCTION, USE AND Page 3 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. FIG. 1 - G8641D.XX - G8641V.XX 1 – Column 2 – Machine body 3 – Inflation unit (on demand) 4 – Pedal control unit 5 – Bead breaker unit 6 –...
  • Page 4 7300-M010-1_R INSTRUCTION, USE AND Page 4 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. FIG. 3 - G8645D.XX - G8645V.XX 1 – Column 2 – Machine body 3 – Inflation unit (on demand) 4 – Pedal control unit 5 – Bead breaker unit 6 –...
  • Page 5 7300-M010-1_R INSTRUCTION, USE AND Page 5 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. FIG. 5 - G8645ITD.30 - G8645ITV.30 1 – Column 2 – Machine body 3 – Inflation unit 4 – Pedal control unit 5 – Bead breaker unit 6 –...

  • Page 6: Symbols Used In The Manual And On The Machine

    7300-M010-1_R INSTRUCTION, USE AND Page 6 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. SYMBOLS USED IN THE MANUAL AND ON THE MACHINE Symbols Description Symbols Description Read instruction manual. Danger! Be particulary careful. Move with fork lift truck or FORBIDDEN! transpallet.
  • Page 7 7300-M010-1_R INSTRUCTION, USE AND Page 7 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. INFORMATION PLATE LOCATION TABLE Code numbers of plates B2661000 4-pedal symbols plate B4219000 Rotation direction indicating plate 99990758 Electricity danger plate 999910050 Protection device use plate...

  • Page 8: General Introduction

    7300-M010-1_R INSTRUCTION, USE AND Page 8 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. GENERAL INTRODUCTION Training of personnel This manual is an integral part of the product and The machine may be operated only by suitably trained must be retained for the whole operating life of the and authorized personnel.

  • Page 9: Residual Risks

    7300-M010-1_R INSTRUCTION, USE AND Page 9 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. Residual risks OPERATORS MUST WEAR SUIT- The machine was subjected to a complete analysis of ABLE WORK CLOTHES, PROTEC- risks according to reference standard EN 1050.

  • Page 10: Packing And Mobilization For Transport

    7300-M010-1_R INSTRUCTION, USE AND Page 10 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. PACKING AND MOBILIZATION FOR UNPACKING TRANSPORT WHEN UNPACKING THE MACHINE, ALWAYS WEAR GLOVES TO PRE- VENT SCRATCHES AND CUTS CAUSED BY CONTACT WITH PACK- ING MATERIAL (NAILS, ETC...).

  • Page 11: Mobilization

    7300-M010-1_R INSTRUCTION, USE AND Page 11 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. MOBILIZATION WORKING ENVIRONMENT CONDI- TIONS The machine must be operated under proper conditions as follows: • temperature: 0° +55° C • relative humidity: 30 - 95% (dew-free) THE LIFTING EQUIPMENT MUST WITHSTAND •...

  • Page 12: Lighting

    7300-M010-1_R INSTRUCTION, USE AND Page 12 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. The location of the machine requires a usable space of 10.0 ASSEMBLY AND PREPARATION 3450x2500, mm (as indicated in Fig. 8). FOR USE The positioning of the machine must be according to the After having freed the various components from the pack- distances shown.
  • Page 13 7300-M010-1_R INSTRUCTION, USE AND Page 13 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. Fig. 11 Fig. 12 2. Connect the pipe (Fig. 13 pos. 14) from the greaser reduction gear filter (Fig. 13 pos. 7)(air not lubri- cated) to the compensation balancing valve (Fig. 13 pos.

  • Page 14: Electrical Connection

    INSTRUCTION, USE AND Page 14 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. Connect the net pneumatic supply to the coupling (Fig. 10.2 Electrical connection 14 pos. 1) placed on the machine filter unit. EVEN THE TINIEST PROCEDURE OF AN ELECTRICAL NATURE MUST BE Fig.

  • Page 15: Controls

    7300-M010-1_R INSTRUCTION, USE AND Page 15 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 11.0 CONTROLS FIT A TYPE-APPROVED PLUG TO The pedal control unit comprises 4 (four) pedals. THE MACHINE CABLE (THE EARTH WIRE IS YELLOW/GREEN AND 11.1 4 pedal control unit MUST NEVER BE CONNECTED TO THE PHASE LEADS).

  • Page 16: Inflation Pedal (On Demand)

    INSTRUCTION, USE AND Page 16 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 11.2 Inflation pedal (on demand) 11.3 Column handle The pressure on the inflation pedal and the keeping it The column is fitted with a pneumatically operated han- pressed, delivers air at controlled pressure (max 4,2 ±...

  • Page 17: Using The Machine

    7300-M010-1_R INSTRUCTION, USE AND Page 17 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 12.0 USING THE MACHINE 12.3 Bead breaking After preparing the wheel as described in the previous 12.1 Precaution measures during tyre re- point, follow the instructions given below to carry out moval and fitting the bead breaking procedure.

  • Page 18: Bead Breaking Tool With Double Joint (On Demand)

    7300-M010-1_R INSTRUCTION, USE AND Page 18 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 12.3.1 Bead breaking tool with double joint Fig. 20 (on demand) The bead breaking tool is equipped with a double joint (Fig. 19) that allows, during the bead breaking phase,...

  • Page 19: Demounting The Tyre

    Page 19 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. In order to carry out the clamping of the wheel from the bile part) (Fig. 23B pos. 2) which thread its way outside: place the 4 self-centering jaws by using the ap- between the edge of the rim and the tyre grabbing the propriate levers (Fig.

  • Page 20: Tubeless Tyre Inflation Device

    7300-M010-1_R INSTRUCTION, USE AND Page 20 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 12.8 Tyre inflation with pressure gauge (on 13.0 ROUTINE MAINTENANCE demand) Connect the inflation device to the tyre valve and inflate BEFORE CARRYING OUT ANY ROU- the tyre using the left pedal.

  • Page 21: Lubricants

    7300-M010-1_R INSTRUCTION, USE AND Page 21 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 13.1 Lubricants IN ORDER TO ALLOW A LONGER Special lubricant for spindle movement control gearbox. LIFE OF THE FILTER AND OF ALL ESSO GEAR OIL GX140 (for G8641V and...

  • Page 22: Troubleshooting

    Page 22 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 14.0 TROUBLESHOOTING Possible troubles which might occur to the tyre-changer are listed below. The manufacturer disclaims all respon- sibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel. In case of trouble, call Technical Service Department for instructions on how to service and/or adjust the machine in full safety to avoid any risk of damage to people, animals or objects.

  • Page 23: Technical Data

    7300-M010-1_R INSTRUCTION, USE AND Page 23 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 15.0 TECHNICAL DATA 15.1 G8641V technical data 15.3 G8645V technical data Recommended Recommended electric supply: .... three-phase 230/400V (50 Hz) electric supply: .... three-phase 230/400V (50 Hz) Maximum wheel diameter ....
  • Page 24 7300-M010-1_R INSTRUCTION, USE AND Page 24 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. Mandrel Internal External Motor Model Net weight rotation clamping clamping power max. speed G8645D.18 12” - 20,5” 10” - 18” 0,75 kW 15 rpm G8645D.20 12”...

  • Page 25: Dimensions

    7300-M010-1_R INSTRUCTION, USE AND Page 25 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 15.5 Dimensions Fig. 27 G8641D - G8641V G8641D.20 G8641D.22 G8641D.24 G8641V.20 G8641V.22 G8641V.24 Model G8641D.18 G8641ID.20 G8641ID.22 G8641ID.24 G8641V.18 G8641IV.20 G8641IV.22 G8641IV.24 A (mm) (only for...
  • Page 26 7300-M010-1_R INSTRUCTION, USE AND Page 26 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. Fig. 28 G8645D - G8645V G8645D.22 G8645D.26 G8645D.28 G8645D.30 G8645D.20 G8645D.18 G8645V.20 G8645V.22 G8645V.26 G8645V.28 G8645V.30 Model G8645V.18 G8645ID.20 G8645ID.22 G8645ID.26 G8645ID.28 G8645ITD.30 G8645IV.22 G8645IV.26 G8645IV.28...

  • Page 27: Storing

    INSTRUCTION, USE AND Page 27 of 33 MAINTENANCE MANUAL G8641 - G8645 RAVAGLIOLI S.p.A. 16.0 STORING 18.0 REGISTRATION PLATE DATA If storing for long periods (6 months or longer) discon- nect the main power supply and take measures to pro- tect the machine from dust build-up.

This manual is also suitable for:

G8645 series

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