Ravaglioli PLUS91S Instruction Manual
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Ravaglioli PLUS91S Instruction Manual

Ravaglioli PLUS91S Instruction Manual

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For spare parts drawings refer to the section " LIST OF COMPONENTS" enclosed to this manual.
• For any further information please contact your local dealer.
7700-M002-3
PLUS91S
PLUS91N
PLUS91SE
PLUS91SA
G800A69
INSTRUCTION MANUAL
TRANSLATION FROM THE
GB
ORIGINAL INSTRUCTIONS
1
7700-M002-3 - Rev. n. 3 (09/2011)

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Summary of Contents for Ravaglioli PLUS91S

  • Page 1 7700-M002-3 PLUS91S PLUS91N PLUS91SE PLUS91SA G800A69 INSTRUCTION MANUAL TRANSLATION FROM THE ORIGINAL INSTRUCTIONS For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual. • For any further information please contact your local dealer. 7700-M002-3 - Rev. n. 3 (09/2011)

  • Page 2: Table Of Contents

    Accessories inside the packaging _______ 7 11.1 Weight _______________________________ 17 Installation procedure _________________ 7 11.2 Dimensions __________________________ 18 7.2.1 Plus91S device installation _________ 7 7.2.2 Plus91N device installation _________ 8 12.0 STORING _________________________ 20 7.2.3 Plus91SE device installation _______ 8 13.0 SCRAPPING _______________________ 20...

  • Page 3: M002

    ASSEMBLING AND USE Page 3 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 FIG. 1 - PLUS91S DEVICE 1 – Rotary bead depressing unit 2 – Control unit 3 – Pneumatic cylinder 4 – Pressing roll - bead lifting 5 –...

  • Page 4: Plus91S - Plus91N

    7700-M002-3 ASSEMBLING AND USE Page 4 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 FIG. 3 - PLUS91SE DEVICE - G800A69 1 – Rotary bead depressing unit 2 – Control unit 3 – Pneumatic cylinder 4 – Pressing roll - bead lifting 5 –...

  • Page 5: General Information

    • Check that no dangerous situations arise during op- eration; if malfunctions are noted, don’t use the fit- The PLUS91S and PLUS91N devices are fittings appli- ting, and contact your authorised dealer’s after-sales cable on all plated demounting machines with flag tool service.

  • Page 6: Transport Of The Packaged Device

    7700-M002-3 ASSEMBLING AND USE Page 6 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 TRANSPORT OF THE PACKAGED UNPACKING DEVICE This fitting is supplied completely assembled. Carry out the unpacking and installation operations The lifting device must have a capacity at least equal to described below with care.

  • Page 7: Assembly And Start-Up

    Accessories inside the packaging Fasten the Plus91S Device (Fig. 7 pos. 1) to the ma- Inside the packing case there are also accessories neces- chine, as shown in figure, utilizing the screws (# 203058) sary for the assembly of the Device on the tyre demounting (Fig.

  • Page 8: Plus91N Device Installation

    7700-M002-3 ASSEMBLING AND USE Page 8 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 7.2.2 Plus91N device installation 7.2.3 Plus91SE device installation Before carrying out any operation it’s obbligatory to Before carrying out any operation it’s obbligatory to cut the voltage to the tyre demounting machine.

  • Page 9: Plus91Sa Device Installation

    7700-M002-3 ASSEMBLING AND USE Page 9 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 7.2.4 Plus91SA device installation 7.2.5 G800A69 lifting device installation Before carrying out any operation it’s obbligatory to Before carrying out any operation it’s obbligatory to cut the voltage to the tyre demounting machine.

  • Page 10: Pneumatic Connection

    7700-M002-3 ASSEMBLING AND USE Page 10 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 Pneumatic connection c - Cut off the pipe (Fig. 14 pos. 1) as shown in Fig. 14. a - Fix with a clamp (Fig. 12 pos. 4) the union (Fig. 12 Fig.

  • Page 11: Use Of The Device

    7700-M002-3 ASSEMBLING AND USE Page 11 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 USE OF THE DEVICE Control unit It consists of a handle control (Fig. 16 pos. 1) placed on Work environment condition the device. Using this handle control it’s possible to con- trol the vertical shifting of the pressing roll (Fig.
  • Page 12 7700-M002-3 ASSEMBLING AND USE Page 12 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 1 - After the wheel has been placed onto the lifting de- 2 - Position the wheel on the chuck. vice (Fig. 18 pos. 1), lift the control unit lever (Fig.

  • Page 13: Rim Clamping With Tyre Depressed On Self-Centering Chucks

    7700-M002-3 ASSEMBLING AND USE Page 13 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 Rim clamping with tyre depressed on Demounting tyres self-centering chucks PLUS91SE - PLUS91SA DEVICE If it’s required to act on a depressed tyre it’s possible to Make sure the locking hook (Fig.
  • Page 14 7700-M002-3 ASSEMBLING AND USE Page 14 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 d - Place the rotary bead depressing unit (Fig. 25 pos. Fig. 23 1) again at about 120° from the machine-head axis (as in figure) and lower the tyre positioning the lever (Fig.

  • Page 15: Demounting Second Bead Through Bead Lifting Roll

    7700-M002-3 ASSEMBLING AND USE Page 15 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 Extraction of the second bead Mounting tyres h - Turn the bead lifting roll (Fig. 27 pos. 1) from its a - Assemble the first bead on the rim. For this opera- position until it is placed between the plate of the tion the utilizing of the Device.
  • Page 16 7700-M002-3 ASSEMBLING AND USE Page 16 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 f - Terminate the insertion of the second bead by rotat- Fig. 29 ing the chuck clockwise (see Fig. 31). g - Lift the Device plus through the relevant control (Fig.

  • Page 17: Routine Maintenance

    Rim diameter: ......... min. 8” max 30” Force on roller: ........4000 N (8 bar) Operating pressure: ........8-10 bar 11.1 Weight PLUS91S DEVICE ........max 50 Kg PLUS91N DEVICE ........max 40 Kg PLUS91SE DEVICE ......... max 40 Kg PLUS91SA DEVICE ......... max 40 Kg...

  • Page 18: Dimensions

    7700-M002-3 ASSEMBLING AND USE Page 18 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 11.2 Dimensions PLUS91S DEVICE Fig. 33 PLUS91N DEVICE Fig. 34...
  • Page 19 7700-M002-3 ASSEMBLING AND USE Page 19 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 PLUS91SE DEVICE - G800A69 Fig. 35 PLUS91SA DEVICE - G800A69 Fig. 36...

  • Page 20: Storing

    7700-M002-3 ASSEMBLING AND USE Page 20 of 22 INSTRUCTIONS PLUS91S - PLUS91N PLUS91SE - PLUS91SA - G800A69 12.0 STORING 14.0 FUNCTIONAL DIAGRAMS If machine storing is for long periods, disconnect the Here follows a list of the machine functional diagrams.

  • Page 21: Drawings A - Pneumatic Diagram

    LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE SCHEMA PNEUMATICO Pag. 21 di 22 PNEUMATIC DIAGRAM LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATISCHER SCHEMA SCHEMA PNEUMATIQUE Tavola A - Rev. 0 PLUS91S - PLUS91N ESQUEMA NEUMÁTICO PLUS91SE - PLUS91SA - G800A69 7700-M002-3...
  • Page 22 SCHEMA PNEUMATICO Pag. 22 di 22 PNEUMATIC DIAGRAM LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATISCHER SCHEMA SCHEMA PNEUMATIQUE Tavola A - Rev. 0 PLUS91S - PLUS91N ESQUEMA NEUMÁTICO PLUS91SE - PLUS91SA - G800A69 Descrizione Description Beschreibung Descripcion N°...
  • Page 23 7700-R002-4 PLUS91S PLUS91N PLUS91SE PLUS91SA G800A69 15.0 LISTA DEI COMPONENTI 15.0 LIST OF COMPONENTS 15.0 TEILELISTE 15.0 LISTE DES PIECES DETACHEES 15.0 LISTA DE PIEZAS GLI ESPLOSI SERVONO SOLO PER L ’IDENTIFICAZIONE DELLE PARTI DA SOSTITUIRE. LA SOSTITUZIONE DEVE ESSERE EFFETTUATA DA PERSONALE PROFESSIONALMEN- TE QUALIFICATO.

  • Page 24: List Of Components

    PLUS91S - PLUS91N LISTA DE PIEZAS PLUS91SE - PLUS91SA - G800A69 7700-R002-4 SOMMARIO-SUMMARY-INHALT SOMMAIRE-SUMARIO Tavola N°1 - Rev. 0 - PLUS91S……..…2 Tavola N°6 - Rev. 0 - 770090060……...16 DISPOSITIVO PLUS91S GRUPPO CILINDRO ASSEMBLATO PLUS91S DEVICE ASSEMBLED CYLINDER UNIT PLUS91S VORRICHTUNG...
  • Page 25 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE DISPOSITIVO PLUS91S Pag. 2 di 25 PLUS91S DEVICE LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PLUS91S VORRICHTUNG DISPOSITIF PLUS91S Tavola N°1 - Rev. 0 PLUS91S PLUS91S - PLUS91N DISPOSITIVO PLUS91S PLUS91SE - PLUS91SA - G800A69 7700-R002-4...
  • Page 26 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE DISPOSITIVO PLUS91N Pag. 4 di 25 PLUS91N DEVICE LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PLUS91N VORRICHTUNG DISPOSITIF PLUS91N Tavola N°2 - Rev. 1 PLUS91N PLUS91S - PLUS91N DISPOSITIVO PLUS91N PLUS91SE - PLUS91SA - G800A69 7700-R002-4...
  • Page 27 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE DISPOSITIVO PLUS91SE Pag. 8 di 25 PLUS91SE DEVICE LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PLUS91SE VORRICHTUNG DISPOSITIF PLUS91SE Tavola N°3 - Rev. 1 PLUS91SE PLUS91S - PLUS91N DISPOSITIVO PLUS91SE PLUS91SE - PLUS91SA - G800A69 7700-R002-4...
  • Page 28 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE SUPPORTO RUOTA Pag. 12 di 25 WHEEL SUPPORT LISTE DES PIECES DETACHEES - LISTA DE PIEZAS REIFENHALTERUNG SUPPORT ROUE Tavola N°4 - Rev. 0 G800A69 PLUS91S - PLUS91N SOPORTE RUEDA PLUS91SE - PLUS91SA - G800A69 7700-R002-4...
  • Page 29 GRUPPO CILINDRO ASSEMBLATO Pag. 14 di 25 ASSEMBLED CYLINDER UNIT LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ZUSAMMENGESETZER ZYLINDERSATZ GROUPE CYLINDRE ASSEMBLÉ Tavola N°5 - Rev. 0 770090040 PLUS91S - PLUS91N GRUPO CILINDRO ENSEMBLADO PLUS91SE - PLUS91SA - G800A69 7700-R002-4...
  • Page 30 GRUPPO CILINDRO ASSEMBLATO Pag. 16 di 25 ASSEMBLED CYLINDER UNIT LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ZUSAMMENGESETZER ZYLINDERSATZ GROUPE CYLINDRE ASSEMBLÉ Tavola N°6 - Rev. 0 770090060 PLUS91S - PLUS91N GRUPO CILINDRO ENSEMBLADO PLUS91SE - PLUS91SA - G800A69 7700-R002-4...
  • Page 31 GRUPPO CILINDRO ASSEMBLATO Pag. 18 di 25 ASSEMBLED CYLINDER UNIT LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ZUSAMMENGESETZER ZYLINDERSATZ GROUPE CYLINDRE ASSEMBLÉ Tavola N°7 - Rev. 0 770090090 PLUS91S - PLUS91N GRUPO CILINDRO ENSEMBLADO PLUS91SE - PLUS91SA - G800A69 7700-R002-4...
  • Page 32 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE BRACCIO STALLONATORE Pag. 20 di 25 BEAD BREAKER ARM LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ABRÜCKARM BRAS IMPRIMÉ Tavola N°8 - Rev. 0 770090050 PLUS91S - PLUS91N BRAZO DESTALONADOR PLUS91SE - PLUS91SA - G800A69 7700-R002-4...
  • Page 33 VALVOLA COMANDO CILINDRI Pag. 22 di 25 CYLINDERS CONTROL VALVE LISTE DES PIECES DETACHEES - LISTA DE PIEZAS VENTIL STEUERUNG ZYLINDEREN VANNE COMMANDE CYLINDRES Tavola N°9 - Rev. 0 770790420 PLUS91S - PLUS91N VÁLVULA MANDO CILINDROS PLUS91SE - PLUS91SA - G800A69 7700-R002-4...
  • Page 34 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE DISPOSITIVO PLUS91SA Pag. 24 di 25 PLUS91SA DEVICE LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PLUS91SA VORRICHTUNG DISPOSITIF PLUS91SA Tavola N°10 - Rev. 0 PLUS91SA PLUS91S - PLUS91N DISPOSITIVO PLUS91SA PLUS91SE - PLUS91SA - G800A69 7700-R002-4...

This manual is also suitable for:

Plus91nPlus91seG800a69Plus91sa

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