Table of Contents
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For spare parts drawings refer to the section " LIST OF COMPONENTS" enclosed to this manual.
• For any further information please contact your local dealer or call:
Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy
Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: aftersales@ravaglioli.com
7107-M001-0_R
G1150.30MAGIC
G1150.30MAGICIT
INSTRUCTION MANUAL
TRANSLATION FROM THE
GB
ORIGINAL INSTRUCTIONS
7107-M001-0_R - Rev. n. 0 (04/2010)
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Table of Contents
Related Manuals for Ravaglioli G1150.30MAGICIT
Summary of Contents for Ravaglioli G1150.30MAGICIT
- Page 1 • For any further information please contact your local dealer or call: Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: aftersales@ravaglioli.com 7107-M001-0_R - Rev. n. 0 (04/2010)
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Page 2: Table Of Contents
7107-M001-0_R INSTRUCTION, USE AND Page 2 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. SUMMARY SYMBOLS USED IN THE MANUAL AND 12.1 Precaution measures during tyre ON THE MACHINE ______________________ 4 removal and fitting __________________ 15 12.2 Preliminary operations - Preparing 1.0 GENERAL INTRODUCTION ________ 6... - Page 3 13 – Arms movement cylinder 14 – Inflation pedalboard 15 – Roll for matching (on demand) 16 – Handle with release of bead breaker adjustment FIG. 2 - G1150.30MAGICIT 1 – Chuck 2 – Tool 3 – Bead breaking 4 – Handle with tool adjustment release 5 –...
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Page 4: Symbols Used In The Manual And On The Machine
7107-M001-0_R INSTRUCTION, USE AND Page 4 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. SYMBOLS USED IN THE MANUAL AND ON THE MACHINE Symbols Description Symbols Description Read instruction manual. Danger! Be particulary careful. Move with fork lift truck or FORBIDDEN! transpallet. - Page 5 7107-M001-0_R INSTRUCTION, USE AND Page 5 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. PLATE LOCATION ON MACHINE INFORMATION TABLE Code numbers of plates 1541000 Danger indicating plate 2166000 Bead breaker hand danger indicating plate 2167000 Obligation to wear protective clothing plate...
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Page 6: General Introduction
7107-M001-0_R INSTRUCTION, USE AND Page 6 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. GENERAL INTRODUCTION Training of personnel This manual is an integral part of the product and The machine may be operated only by suitably trained must be retained for the whole operating life of the and authorized personnel. -
Page 7: General Safety Rules
7107-M001-0_R INSTRUCTION, USE AND Page 7 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. GENERAL SAFETY RULES Do not use air-operated or electrical equipment when the shop is damp or the floor slippery and do not ex- pose such tools to atmospheric agents •... -
Page 8: Packing And Mobilization For Transport
7107-M001-0_R INSTRUCTION, USE AND Page 8 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. PACKING AND MOBILIZATION FOR UNPACKING TRANSPORT WHEN UNPACKING THE MACHINE, ALWAYS WEAR GLOVES TO PRE- VENT SCRATCHES AND CUTS CAUSED BY CONTACT WITH PACK- ING MATERIAL (NAILS, ETC...). -
Page 9: Mobilization
7107-M001-0_R INSTRUCTION, USE AND Page 9 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. MOBILIZATION WORKING ENVIRONMENT CONDI- TIONS The machine must be operated under proper conditions as follows: • temperature: 0° +55° C • relative humidity: 30 - 95% (dew-free) THE LIFTING EQUIPMENT MUST WITHSTAND •... -
Page 10: Anchoring System
7107-M001-0_R INSTRUCTION, USE AND Page 10 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. The location of the machine requires a usable space of 10.0 ASSEMBLY AND PREPARATION 3250x2750, mm (as indicated in Fig. 5). FOR USE The positioning of the machine must be according to the After having freed the various components from the pack- distances shown. - Page 11 7107-M001-0_R INSTRUCTION, USE AND Page 11 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 2. Connect the mains pneumatic power supply by us- 4. Connect the black pipe (Fig. 10 pos. 1) and the blue pipe (Fig. 10 pos. 2) on the provided quick couplings ing the union placed on filter unit of the machine.
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Page 12: Electrical Connection
7107-M001-0_R INSTRUCTION, USE AND Page 12 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 10.3 Electrical connection FIT A TYPE-APPROVED PLUG TO THE MACHINE CABLE (THE EARTH EVEN THE TINIEST PROCEDURE OF WIRE IS YELLOW/GREEN AND AN ELECTRICAL NATURE MUST BE... -
Page 13: Controls
7107-M001-0_R INSTRUCTION, USE AND Page 13 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. The base can be moved as for the column (Fig. 11 pos. Fig. 12 A) by unscrewing the fixing screws of the base (Fig. 11 pos. -
Page 14: Controls
7107-M001-0_R INSTRUCTION, USE AND Page 14 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 11.0 CONTROLS 11.2 Pedalboard (see Fig. 14) “Pedal A” has two maintained type operative positions. 11.1 Control device When it is pushed downwards it controls the chuck motor clockwise rotary movement. -
Page 15: Using The Machine
7107-M001-0_R INSTRUCTION, USE AND Page 15 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 12.0 USING THE MACHINE Fig. 14 12.1 Precaution measures during tyre removal and fitting Before fitting a tyre, observe the following safety rules: • rim and tyre must be clean, dry and in good condition. -
Page 16: Wheel Locking
7107-M001-0_R INSTRUCTION, USE AND Page 16 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 12.3 Wheel locking Fig. 17 All rims must be locked on the rubber plate (Fig. 15 pos. 1) through the central hole using the proper lock- ing device (Fig. -
Page 17: Reverse Wheel Pan Protection
7107-M001-0_R INSTRUCTION, USE AND Page 17 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 12.3.1 Reverse wheel pan protection Fig. 20 In case of use of reverse wheels, to protect the rim, ap- ply on the rubber platform a protection made to a trans- parent plastic material available on demand (Fig. - Page 18 7107-M001-0_R INSTRUCTION, USE AND Page 18 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. Fig. 26 ALWAYS VERIFY THAT THE ARM IS HOOKED. Approach the bead breaking roller (Fig. 25 Pos. 2) to the rim edge (Fig. 25 Pos. 1), pressing the pushbutton (Fig.
- Page 19 7107-M001-0_R INSTRUCTION, USE AND Page 19 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. Fig. 28 USE VERY CAREFULLY THE VERTI- CAL BEAD BREAKING ROLLER IN ORDER TO AVOID POSSIBLE HANDS CRUSHINGS. Fig. 30 6. Manually close the bead breaking roller arm in work- ing position.
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Page 20: Demounting The Tyre
7107-M001-0_R INSTRUCTION, USE AND Page 20 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 8. Once bead breaking has been completed in the lower POSITION VERY CAREFULLY THE part, move lower roll in the rest position releasing TOOL HOLDER ARM IN ORDER TO the pushbutton (Fig. - Page 21 7107-M001-0_R INSTRUCTION, USE AND Page 21 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 5. Move forward the tool so that it penetrates between Fig. 37 the rim and the tyre (see Fig. 35). While this opera- tion is being effectuated, the tool rotates around the rim edge until it hooks the tyre bead (see Fig.
- Page 22 7107-M001-0_R INSTRUCTION, USE AND Page 22 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 8. Lift the tool (see Fig. 39 pos. 1) maintening it cou- Demounting the lower bead pled to the upper bead of the tyre with the bead break- To disassemble the lower tyre the bead breaking roller ing roller.
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Page 23: Tyre Mounting
7107-M001-0_R INSTRUCTION, USE AND Page 23 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 3. Then, rotate in clockwise sense and complete the bead 3. Hook the lower bead on the tool then rotate in clock- disassembly (see Fig. 43). -
Page 24: Special Use Of The Bead-Breaker (With G1000A118 Equipment)
7107-M001-0_R INSTRUCTION, USE AND Page 24 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 6. Lower the bead breaker roller so that the tyre bead 12.7 Special use of the bead-breaker (with is kept at the same height of the rim channel (see G1000A118 equipment) Fig. -
Page 25: Routine Maintenance
7107-M001-0_R INSTRUCTION, USE AND Page 25 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 13.0 ROUTINE MAINTENANCE • Immediately replace worn parts, bead breaking roller, assembly tools. To guarantee the efficiency and correct functioning of the • Every week and/or when necessary, top up the oil tank... -
Page 26: Troubleshooting
7107-M001-0_R INSTRUCTION, USE AND Page 26 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 14.0 TROUBLESHOOTING Possible troubles which might occur to the tyre-changer are listed below. The manufacturer disclaims all responsibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel. -
Page 27: Technical Data
Invemotor power ..........1,5 kW 15.1 Weight Recommended electric supply ..monofase 200÷265V - 50/60 Hz Model G1150.30MAGIC ........290 kg Maximum wheel diameter ...... 41”/43”/45” Model G1150.30MAGICIT ......302 kg Wheel max. width ..........15” 15.2 Dimensions G1150.30MAGIC Fig. 52 G1150.30MAGICIT... -
Page 28: Storing
7107-M001-0_R INSTRUCTION, USE AND Page 28 of 32 MAINTENANCE MANUAL G1150.30MAGIC - G1150.30MAGICIT RAVAGLIOLI S.p.A. 16.0 STORING 18.0 REGISTRATION PLATE DATA If storing for long periods (6 months or longer) discon- nect the main power supply and take measures to pro- tect the machine from dust build-up. -
Page 29: Drawings A - Electric Wiring Diagram
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE SCHEMA ELETTRICO Pag. 29 di 32 ELECTRIC WIRING DIAGRAM LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELEKTROSCHEMA SCHEMA ÉLECTRIQUE Tavola A - Rev. 0 710505521 G1150.30MAGIC-G1150.30MAGICIT ESQUEMA ELECTRICO RAVAGLIOLI S.p.A. 7107-M001-0_R... - Page 30 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE SCHEMA ELETTRICO Pag. 30 di 32 ELECTRIC WIRING DIAGRAM LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELEKTROSCHEMA SCHEMA ÉLECTRIQUE Tavola A - Rev. 0 710505521 G1150.30MAGIC-G1150.30MAGICIT ESQUEMA ELECTRICO RAVAGLIOLI S.p.A. Descrizione Description Beschreibung Descripción N° Cod.
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Page 31: Drawings B - Pneumatic Diagram
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE SCHEMA PNEUMATICO Pag. 31 di 32 PNEUMATIC DIAGRAM LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATISCHER SCHEMA SCHEMA PNEUMATIQUE Tavola B - Rev. 0 710605010 G1150.30MAGIC-G1150.30MAGICIT ESQUEMA NEUMÁTICO RAVAGLIOLI S.p.A. 7107-M001-0_R... -
Page 32: Drawings C - Fi Pneumatic Diagram
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE SCHEMA PNEUMATICO IT Pag. 32 di 32 IT PNEUMATIC DIAGRAM LISTE DES PIECES DETACHEES - LISTA DE PIEZAS IT PNEUMATISCHER SCHEMA SCHEMA PNEUMATIQUE IT Tavola C - Rev. 0 710605020 G1150.30MAGIC-G1150.30MAGICIT ESQUEMA NEUMÁTICO IT RAVAGLIOLI S.p.A. 7107-M001-0_R...