Related Manuals for BONFIGLIOLI Active Cube Series
Summary of Contents for BONFIGLIOLI Active Cube Series
- Page 1 Liquid cooling Complement to the operating instructions Frequency inverters ACTIVE CUBE Frequency inverters ACTIVE NEXT GENERATION Mains unit AEC...
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Page 3: Table Of Contents
TABLE OF CONTENTS General Information about the Documentation ..........5 This document ..................5 Warranty and liability ................5 Obligation ....................6 Copyright ....................6 Storage....................6 General safety instructions and information on use ......... 6 Designated use..................6 Misuse ....................7 Residual risks .................. - Page 4 2.10 Safety Instructions on Function “Safe Torque Off” (STO) ....13 Device identification ..................15 Identifier structure ................15 Available devices .................. 15 Cooling and installation types by assemblies ........16 Storage....................16 Technical data ....................16 General technical data ................. 16 Technical data - Liquid Cooling, general ..........
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Page 5: General Information About The Documentation
AEC 401 Warranty and liability Bonfiglioli Vectron MDS GmbH would like to point out that the contents of these Operating Instructions do not form part of any previous or existing agreement, assurance or legal relationship. Neither are they intended to supplement or replace such agreements, assurances or legal relationships. Any obli- gations of the manufacturer shall solely be based on the relevant purchase agreement which also in- cludes the complete and solely valid warranty stipulations. -
Page 6: Obligation
Furthermore, Bonfiglioli Vectron MDS GmbH excludes any warranty/liability claims for any personal and/or material damage if such damage is due to one or more of the following causes: inappropriate use of the device, non-compliance with the instructions, warnings and prohibitions contained in the documentation, ... -
Page 7: Misuse
The frequency inverters meet the requirements of the low voltage directive 2006/95/EEC and DIN EN 61800-5-1. CE-labeling is based on these standards. Responsibility for compliance with the EMC Directive 2004/108/EC lies with the operator. Frequency inverters are only available at specialized deal- ers and are exclusively intended for commercial use as per EN 61000-3-2. -
Page 8: Safety And Warning Signs On Device
Safety and warning signs on device Comply with all safety instructions and danger information provided on the device. Safety information and warnings on the device must not be removed. Warning information and symbols used in the Operating Instruc- tions 2.5.1 Hazard classes... -
Page 9: Personal Safety Equipment
2.5.4 Personal safety equipment Symbol Meaning Wear body protection Wear ear protectors 2.5.5 Recycling Symbol Meaning Recycling, to avoid waste, collect all materials for reuse 2.5.6 Grounding symbol Symbol Meaning Ground connection 2.5.7 ESD symbol Symbol Meaning ESD: Electrostatic Sensitive Devices, i.e. -
Page 10: Operator's General Plant Documentation
2.9.2 Use in combination with third-party products Please note that Bonfiglioli Vectron MDS GmbH will not accept any responsibility for compatibility with third-party products (e.g. motors, cables or filters).. In order to enable optimum system compatibility Bonfiglioli Vectron MDS GmbH offers compo- nents facilitating commissioning and providing optimum synchronization of the machine/plant parts in operation. -
Page 11: Handling And Installation
If you use the frequency inverter in combination with third-party products, you do so at your own risk. 2.9.3 Handling and installation Do not commission any damaged or destroyed components. Prevent any mechanical overloading of the frequency inverter. Do not bend any components and never change the isolation distances. -
Page 12: Maintenance And Service/Troubleshooting
(size 8) before starting any electrical or mechanical work on the frequency inverter. Even after this waiting time, make sure that the equipment is deenergized in accordance with the safety rules before starting the work. In order to avoid accidents or damage, only skilled personnel and electricians may carry out the work such as installation, commissioning or setup. -
Page 13: Final Decommissioning
Check the safety function at regular intervals according to the results of your risk analysis. Bonfiglioli Vectron MDS GmbH recommends that the check be performed after one year, at the latest. The STO function is fail-safe. However, on rare occasions, the occurrence of component defects may cause jerking of the motor shaft (max. - Page 14 WARNING! Dangerous voltage! The safety function “Safe Torque Off” may only be used if mechanical work is to be performed on the driven machines, not for work on live components. After disconnection of an external DC 24 V power supply, the DC link of the frequency inverter is still connected to mains supply.
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Page 15: Device Identification
3 Device identification Identifier structure Type key Device series, e.g. ACU401 Identifier depending on rated power , e.g. Device Size, e.g. (only specified for device series Axx410/510/610) Cooling and installation code, e.g. L for liquid cooling Available devices Device series Type identifier Size ACU401 / AEC401... -
Page 16: Cooling And Installation Types By Assemblies
Cooling and installation types by assemblies Size 5 Size 6 Size 7 Size 8 L, N: stainless steel, open cooling circuit, standard installation M: aluminum, closed cooling circuit, standard installation N: stainless steel, open cooling circuit, through-hole installation O: aluminum, closed cooling circuit, through-hole installation Storage NOTICE Damage caused by incorrect storage... -
Page 17: Technical Data - Liquid Cooling, Assembly-Specific
Technical data - Liquid Cooling, assembly-specific Unit Size 5 Size 6 Size 7 Size 8 Size 8 Stainless Stainless Stainless Stainless Material Aluminum steel steel steel steel min. Coolant flow nom. rate max. min. coolant pres- nom. sure max. Pressure drop <0.5 <0.5 <0.5... -
Page 18: Operation Diagrams
Operation diagrams The technical data of the frequency inverters refer to the nominal point which was selected to enable a wide range of applications. A functionally and efficient dimensioning (derating) of the frequency invert- ers is possible based on the following diagrams. Installation altitude Mains voltage Power reduction (Derating);... -
Page 19: Mechanical Installation
5 Mechanical installation By default, the frequency inverters of degree of protection IP20 are designed for stationary installation in electrical cabinets. For details on the mechanical installation of your device, refer to the relevant Operating Instructions. Below, installation is described only for those devices where mechanical installation of the liquid-cooled device deviates from the installation of the air-cooled device. -
Page 20: Size 5 (Liquid-Cooled)
Size 5 (liquid-cooled) The frequency inverter is mounted in a vertical position on the assembly panel. The following illustration shows the standard fitting. Standard installation a a2 ACU210Size5-TZ-LiquidCooling_01-V00 Dimensions [mm] Assembly dimensions [mm] 450 … 464 Assembly is done by screwing the two fixing brackets to the heat sink of the frequency inverter and the assembly panel. - Page 21 Overview image Fixing bracket Heat sink Frequency inverter Assembly panel 11/17 Liquid Cooling ACU/ANG/AEC...
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Page 22: Size 6 (Liquid-Cooled)
Size 6 (liquid-cooled) The frequency inverter is mounted in a vertical position on the assembly panel by means of the standard fittings. The following illustration shows the standard fitting. Standard installation Dimensions [mm] Assembly dimensions [mm] 450 … 464 Assembly is done by screwing the two fixing brackets to the heat sink of the frequency inverter and the assembly panel. -
Page 23: Size 7 And 8 (Liquid-Cooled)
Size 7 and 8 (liquid-cooled) The mechanical installation of liquid-cooled devices of size 7 and 8 is done identically with the installation of air-cooled devices of the same size. See the applicable operating instructions document. 11/17 Liquid Cooling ACU/ANG/AEC... -
Page 24: Coolant Connection
6 Coolant connection The permissible type of cooling system depends on the design of the liquid-cooled frequency inverter: Non-stainless steel designs are only suited for closed cooling circuits. Stainless steel designs can be used both for closed and open cooling circuits. NOTICE Device damage Wrong coolant specifications can result in device damage. -
Page 25: Size 7
Size 7 Rear coolant connection ports: Bottom coolant connection ports: Size 8 Bottom coolant connection ports on an aluminum heat sink: 11/17 Liquid Cooling ACU/ANG/AEC... - Page 26 Bottom coolant connection ports on an stainless steel heat sink: Connection at the bottom HINWEIS In this view the fluid entry port is on the left and the exit port on the right. Connection at the rear HINWEIS In this view the fluid entry port is on the right and the exit port on the left. Liquid Cooling ACU / ANG /AEC 11/17...
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Page 27: Protection Of Heat Sink Against Condensation
Protection of heat sink against condensation High atmospheric moisture at high exterior temperatures combined with a low coolant temperature can result in condensation in the heat sink and the frequency inverter electronic system. CAUTION Condensation Condensation can result in short-circuits in the frequency inverter and destruction of the frequency inverter, refer to Operating Instructions of device. -
Page 28: Coolant Supply Control
6.4.2 Coolant supply control The manufacturer recommends integrating a solenoid valve in the coolant supply line to control the volumetric flow rate. The solenoid valve is controlled via a digital output with transistor output or a multifunction output. Measures against soiling of coolant and frost The coolant must be chemically neutral and free from abrasive and other solids. -
Page 29: Electrical Installation
7 Electrical installation The electrical installation is described in the device-specific Operating Instructions. 8 Commissioning of frequency inverter Commissioning is described in the relevant Operating Instructions. 9 Maintenance In order to perform maintenance the coolant must be drained. Cover neighboring electrical and electronic components and terminals or protect them from water. - Page 32 Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutions for industry, and for mobile machinery since 1956. www.bonfiglioli.com HEADQUARTERS VEC 1120 R2 Bonfiglioli Riduttori S.p.A. tel: +39 051 647 3111 fax: +39 051 647 3126 Via Giovanni XXIII, 7/A bonfiglioli@bonfiglioli.c...
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