LeeBoy LB5013 Safety And Operation Manual

Single-direction plate compactor

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Safety and Operations Manual
LB5013 Single-Direction Plate Compactor
Manual No. 1029628
REV A

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Summary of Contents for LeeBoy LB5013

  • Page 1 Safety and Operations Manual LB5013 Single-Direction Plate Compactor Manual No. 1029628 REV A...
  • Page 3 The LeeBoy family of companies is committed to total quality management with a strong focus on meeting customer needs. LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification process comprised of quality standards established by the American National Standards Institute (ANSI) and the American Society for Quality (ASQ).
  • Page 4 2024 LeeBoy 2024 LeeBoy LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy equipment.
  • Page 5: Table Of Contents

    Initial and Daily Inspection ..... . 4-3 Starting The Engine ......4-4 LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 6 Plate Exciter ....... . 5-8 LB5013 Compactor Service Parts ..... 5-12...
  • Page 7: Safety

    Safety Decals ....... 1-7 Safety Decal Locations ..... . . 1-7 LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 8 Safety NOTES LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 9 ARE EXTREMELY IMPORTANT READ AND UNDERSTAND THOROUGHLY HEED THE you MUST read, understand and follow instructions in this manual before operating the LeeBoy LB5013 WARNINGS AND FOLLOW THE INSTRUCTIONS Single-Direction Plate Compactor. Safety is everyone’s business and our top concern.
  • Page 10: Safety Precautions

    • Never leave a machine operating while unattended. • Do not operate this machine unless all protective • Use only accessories recommended by LeeBoy. Any guards are in place. non-approved accessories may lead to operator injury or machine damage.
  • Page 11: Fire, Explosion And Thermal Hazards

    Extreme heat may cause severe burns. • Do not operate this product in enclosed spaces or modify it in any way that reduces engine cooling. LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 12: Noise Hazards

    • Never operate this equipment under the influence of drugs or alcohol. This includes prescription drugs without your doctor’s consent. • Never operate this equipment when you are not feeling well. LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 13: Safety Decals

    (with part numbers). Contact your authorized dealer to order a replacement safety decal kit. Safety Decal Locations Safety Decal Locations LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 14 Safety NOTES LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 15: Information And Specifications

    Specification Charts ......2-4 Torque Specifications ......2-6 LeeBoy HB4T Hot Box...
  • Page 16: Two Year Limited Warranty

    Exclusion of Other Warranties/Limitation of Liability Exclusion of Other Warranties/Limitation of Liability OTHER THAN THE EXPRESS WARRANTY PROVIDED IN SECTION A. ABOVE, LEEBOY GIVES NO EXPRESS, STATUTORY, OR IMPLIED WARRANTY OR GUARANTEE AND HEREBY DISCLAIMS ALL SUCH WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, SUITABILITY, DURABILITY, CONDITION, QUALITY, OR FREEDOM FROM CLAIMS OF ANY PERSON BY WAY OF INTERFERENCE, INFRINGEMENT, OR THE LIKE.
  • Page 17: Contact Information

    Sales Representative: Dealership Name: Dealership Address: Dealership Phone: RECORD OF OWNERSHIP: Please complete the following information for use if when you need to contact LeeBoy for service, parts or literature. Model Number: Serial Number: Date of Purchase:_____________________________________________ NAMEPLATE The nameplate contains the model and serial numbers used to identify the components for parts or service information.
  • Page 18: Specification Charts

    Table 2-1. Machine Dimensions ITEM SPECIFICATION Overall Length 3 ft 6 in Base Plate Length 1 ft 8 in Overall Height 2 ft 9 in Overall Width 1 ft 8 in Operating Weight 183 lbs LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 19 Vibration (VPM) 5500 Travel Speed (ft/min) Drive Belt 1 x “A” Section V-Belt Centrifugal Clutch Sealed, Grease Lubricated Exciter Sealed, Oil-Bath Lubricated Exciter Oil Type SAE 30 or 10W-30 Exciter Oil Capacity 8.5 fl oz LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 20: Torque Specifications

    TIGHTENING TORQUE TABLE Table 2-4. Torque Specifications for Class 8.8 Fasteners (Ft-Lb) THREAD SIZE: Torque Ft Lbs: Torque N•m: Table 2-5. Torque Specifications for Class 12.9 Fasteners (N•m) THREAD SIZE: Torque Ft Lbs Torque N•m LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 21: Components

    Water Tank ......3-3 Machine Overview ......3-5 LeeBoy HB4T Hot Box...
  • Page 22 Components NOTES LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 23: Components Overview

    Its rounded edges ensure a smooth finish on asphalt contractors. Excelling in asphalt paving applications, surfaces, with a premium shock mount system to reduce the LB5013 is well equipped for driveways, patchwork, operator hand-arm vibration. The center-mounted parking lots, or edging. Compaction is an essential step handle is easy to maneuver and can flip over to the other in asphalt construction.
  • Page 24 Components LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 25: Machine Overview

    Holds water for distri- bution under the plate compactor. Provides Water Tank dust control and im- proves surface finish, preventing asphalt from sticking. The baseplate vibrates under high Cast Iron Baseplate frequency to compact soil or asphalt. LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 26 Components NOTES LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 27: Operation

    Lifting and Transport ......4-8 Long-Term Storage ......4-8 LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 28: Operation

    Operation NOTES LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 29: General Information

    If hot asphalt touches skin, flush area immediately with cold water. DO NOT Fuel Refuel as needed. apply ice directly to the affected area Get medical attention promptly LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 30: Starting The Engine

    Leaked or spilled fuel can ignite on hot engine parts and cause serious burns Throttle On/O Choke Fuel Valve Pull (Recoil) Starter Figure 4-1. Honda Engine Controls LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 31: Compactor Operation

    (Figure 4-2 on the following page.) LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 32: Compacting

    It is better to have a lower lift and fewer passes than to try to compact too large a lift with more DO NOT leave an idling compactor passes. unattended ALWAYS turn off the compactor before walking away from it (Page 4-5) LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 33: Using The Water Tank

    • The water tank can be removed by lifting the tank off the compactor. Depending on the model, the hose clamp holding the water hose to the water distribution bar may need to be removed to fully remove the water tank. LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 34: Lifting And Transport

    • ALWAYS tie down the machine using tie-down straps of adequate strength for its weight. USE MORE THAN ON STRAP FOR THIS MACHINE. • Drive slowly and carefully while transporting. Reduce speed accordingly on rough or slippery roads and when making turns. LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 35: Maintenance

    Plate Exciter ....... . 5-8 LB5013 Compactor Service Parts ..... 5-12...
  • Page 36: Maintenance

    Maintenance NOTES LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 37: Maintenance Schedule

    Repair or Follow the procedures in this section for routine and replace worn or damaged parts to prevent damage general maintenance on the LeeBoy LB5013 Single- to components Plate Compactor to keep the machine in top operating DO NOT perform maintenance while condition.
  • Page 38: Routine Maintenance

    50-Hour (Initial) or Weekly 50-Hour (Initial) or Weekly engine preventive maintenance described in the Routine Maintenance Routine Maintenance Engine Operator’s Manual. • Perform previous routine maintenance and any other engine preventive maintenance described in the Engine Operator’s Manual. LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 39: Engine Maintenance

    This also prevents filling the engine with too much lubrication oil Engine oil should be warm when checked Gas Cap Air Filter Mu er Spark Plug Oil Filler Cap / Dipstick Drain Fuel Sediment Cup Plug Figure 5-1. Gas Engine LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 40: Change Oil

    4. Remove the oil fill cap. 5. Refill the engine oil with one (1) quart of oil. 6. Reinstall the filler cap. Crank engine and idle, then check oil level. Add more oil if needed. LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 41: Spark Plug

    5. Carefully reinstall the spark plug by hand to avoid cross-threading. NOTE: Overtightening the spark plug can damage threads in the cylinder head. 6. Tighten with the spark plug wrench to compress the sealing washer. Reattach the spark plug cap to the spark plug. LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 42: Fuel System

    5. Using a funnel, refill the exciter cavity with 8.5 ounces of oil. Fuel Switch Drain Bolt and Gasket Sediment Cup and O-Ring Exciter Oil Bolt Figure 5-5. Empty Sediment Cup Figure 5-6. Exciter Oil Cap LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 43 Dirty air filter. Inspect the air filter. Replace if necessary. Lack of exciter oil; this causes Inspect exciter oil level. If low, replace exciter bearings to swell and overload the bearings and exciter oil. engine. LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 44 Replace if needed. Inspect rubber shock-mounts between base- Worn or damaged main shock- plate and engine mounting plate for cracking or mounts. wear. Replace if needed. 5-10 LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 45 Check water tank, hose, and distribution bars Clogged water system. Uneven water distribution for build up. Clean if necessary. across water distribution Open water valve more to ensure uniform dis- bar. Water valve is not fully open. tribution. LeeBoy LB5013 Single-Direction Plate Compactor 5-11...
  • Page 46: Lb5013 Compactor Service Parts

    Maintenance LB5013 COMPACTOR SERVICE PARTS 5-12 LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 47 1029422-21 WASHER M10 COMPACTOR, PLATE, ENGINE 1029422-46 COMPACTOR, PLATE, BASE- MOUNT BRACKET R 1029422-22 PLATE SHOCK MOUNT COMPACTOR, PLATE, WATER COMPACTOR, PLATE, FLAT 1029422-47 TANK KIT (includes Items 30-1 1029422-23 WASHER M10 to 30-12) LeeBoy LB5013 Single-Direction Plate Compactor 5-13...
  • Page 48 Maintenance LB5013 COMPACTOR SERVICE PARTS 5-14 LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 49 COMPACTOR, PLATE, WATER COMPACTOR, PLATE, LOCK 30-10 1029422-57 1029422-70 PIPE BRACKET L NUT M8 COMPACTOR, PLATE, LOCK COMPACTOR, PLATE, PAVER 30-11 1029422-58 1029422-71 WASHER M8 STONE PAD KIT COMPACTOR, PLATE, BOLT 30-12 1029422-59 M8X20 LeeBoy LB5013 Single-Direction Plate Compactor 5-15...
  • Page 50 Maintenance NOTES 5-16 LeeBoy LB5013 Single-Direction Plate Compactor...
  • Page 52 ST Engineering LeeBoy, Inc., dba LeeBoy 500 Lincoln County Parkway Ext Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 Scan QR Code to download and view this manual www LeeBoy com Printed in the U S A...

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