1. Manuals
  2. Brands
  3. LeeBoy Manuals
  4. Construction Equipment
  5. 400T
  6. Operation, service & parts manual

LeeBoy 400T Operation, Service & Parts Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Operations, Service, and Parts Manual
400 T
400
LeeBoy Model 400 & 400T Rollers
Manual No. 1012791-01
This manual applies to
Serial Number 400-41197
and above

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 400T and is the answer not in the manual?

Questions and answers

Related Manuals for LeeBoy 400T

Summary of Contents for LeeBoy 400T

  • Page 1 Operations, Service, and Parts Manual 400 T LeeBoy Model 400 & 400T Rollers Manual No. 1012791-01 This manual applies to Serial Number 400-41197 and above...
  • Page 2 LeeBoy Model 400 & 400T Rollers...
  • Page 3 Thumb Index Safety Information and Specifications Component Location Operation Maintenance Schematics Illustrated Parts List (IPL)
  • Page 4 We reserve the right to make any change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, LeeBoy, and Rosco are all the same entity and are used interchangeably.

  • Page 5: Table Of Contents

    Hydraulic Fittings ......2-7 Determining Proper Torque ..... 2-8 LeeBoy Model 400 & 400T Rollers...
  • Page 6 Location of Operation Panels and Controls ....3-4 Hydraulic Levers (400T ONLY) ..... . . 3-6 Operation .
  • Page 7 Drain, Flush and Fill Hydraulic Oil Tank ....5-17 Component Replacement Procedures ....5-17 LeeBoy Model 400 & 400T Rollers...

  • Page 8: Introduction

    Sign (Option) ....... . 7-34 400T Main Frame Assembly ......7-36 Tow/Lift Group .
  • Page 9 INTRODUCTION Thank you for purchasing the 400 or the 400T Roller. We wish you many years of safe and efficient operation of your roller. READ THIS MANUAL PRIOR TO OPERATING the unit. This manual is an important part of the roller and should be kept with the roller at all times in the dedicated storage container on the roller.
  • Page 10 NOTES LeeBoy Model 400 & 400T Rollers...

  • Page 11: Safety

    Storage Precautions ......1-11 Maintenance Precautions ..... . 1-11 LeeBoy Model 400 & 400T Rollers...
  • Page 12 Safety NOTES LeeBoy Model 400 & 400T Rollers...
  • Page 13 YOUR COWORKERS. READ AND UNDERSTAND you MUST read and understand this manual before THOROUGHLY. HEED THE WARNINGS AND operating the LeeBoy Model 400 or 400T Roller and FOLLOW THE INSTRUCTIONS. follow its instructions when operating the machine. Safety is everyone’s business and our top concern.

  • Page 14: Safety Precautions

    Keep bystanders away from work area before and maintenance procedures are followed. during operation. • Never permit anyone to service or operate the LeeBoy machine without proper training. Modification Hazard • Safety signs and labels are additional reminders for safe operating and maintenance techniques.
  • Page 15 Always use a piece of wood or cardboard. operating or servicing the machine. Have your authorized LeeBoy Dealer or distributor • Keep hands, other body parts, and clothing away repair the damaged parts.
  • Page 16 Safety Flying Object Hazard Always wear eye protection when cleaning the LeeBoy Model 400 or 400T Roller The safety messages that follow have NOTICE level with compressed air or high-pressure hazards. water. Dust, flying debris, compressed air, • Any part found defective during inspection or does not pressurized water or steam may cause eye satisfy the proper standard or limit must be replaced.

  • Page 17: Safety Label Locations

    A description of location is provided below for each safety label. For additional instructions, contact your dealer. If your LeeBoy machine has been repainted, it is extremely important that all decals referring to NOTE: It is the responsibility of the owner and...

  • Page 18: Safety Decals Care

    4. Small air pockets can be pierced with a pin and smoothed using a piece of the decal backing. 5. When the decal is completely smooth, carefully remove the top paper. LeeBoy Model 400 & 400T Rollers...

  • Page 19: Refueling Precautions

    (such as nuts unexpected roller motion. or rim clamps). Check the valve stem by running a piece of wire through the stem to make sure it is not plugged. LeeBoy Model 400 & 400T Rollers...

  • Page 20: Starting And Stopping Precautions

    DO control devices in accordance with instructions NOT ride on attachments. before starting. Be sure emergency brake is applied and the left Drive Throttle is in neutral. 1-10 LeeBoy Model 400 & 400T Rollers...

  • Page 21: Storage Precautions

    • Keep brake and steering systems in good operating • DO NOT tow the Model 400 roller, except to remove condition. from road or load on a trailer. The Model 400T is • Refer to Section 5, Maintenance, for more detailed equipped for towing.
  • Page 22 Safety NOTES 1-12 LeeBoy Model 400 & 400T Rollers...

  • Page 23: Information And Specifications

    Hydraulic Fittings ......2-7 Determining Proper Torque ..... 2-8 LeeBoy Model 400 & 400T Rollers...

  • Page 24: Limited Warranty Policy

    This Limited Warranty sets forth your sole remedy in connection component in which such parts are installed. with the sale or use of the LeeBoy product covered by this Limited Warranty. LeeBoy has the right to repair any component or part before replacing it with a new one.

  • Page 25: Contact Information

    Dealership Name: Dealership Address: Dealership Phone: RECORD OF OWNERSHIP Please complete the following information to use if you need to contact LeeBoy for service, parts or literature: Roller Model Number: Roller Serial Number: Date of Purchase: NAMEPLATE The nameplate contains the specific model and serial number used to identify the components for parts or service information.

  • Page 26: Specifications Charts

    Replace original equipment only with LeeBoy authorized components. Section 7, IPL, for The specifications provided in this section are part numbers associated with the Model 400 and applicable to the LeeBoy Model 400 and 400T Roller. Model 400T assemblies. Table 2-1. Machine Dimensions ITEM...
  • Page 27 Vibrator Centrifugal Operating Pressure 5800 psi (Relief) 2814 lb (1276 kg) Force Hydraulic Filters Remote Pressure Filter Radiator/Oil Cooler, Oil Cooler Engine Fan Cooling Ground Speed 0 - 5 mph (0 - 8 kph) LeeBoy Model 400 & 400T Rollers...

  • Page 28: Torque Specifications

    1817 1363 2464 1848 12 UNF 1241 1683 1261 2012 1509 2728 2046 1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215 12 UNF 2194 1645 2975 2230 3557 2668 4823 3617 LeeBoy Model 400 & 400T Rollers...

  • Page 29: Metric Fasteners

    Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in Table 2-11. NOTE: The torque values shown are based upon 1 1/4 lubricated connections. 1 3/8 LeeBoy Model 400 & 400T Rollers...

  • Page 30: Determining Proper Torque

    TS = TD * L / LH TS = TD * L / √(L • To estimate the crowfoot size (E) E = Drive Size * 0.5 + Distance between Drive and Open End + Wrench Size * 0.5774 LeeBoy Model 400 & 400T Rollers...
  • Page 31 2. The flats method is most accurate for the first assembly cycle. For multiple disassembly and assembly cycles, torque values are more reliable. 3. Tightening two (2) flats or more may damage seal faces. LeeBoy Model 400 & 400T Rollers...
  • Page 32 2. Torque values apply to bolts that are plated or coated in light engine oil. 3. Before assembly, lubricate O-Ring with light oil (SAE 10W or 20W). 2-10 LeeBoy Model 400 & 400T Rollers...
  • Page 33 2. When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above. 3. If thread sealant is used, maximum values shown should be decreased by 25%. LeeBoy Model 400 & 400T Rollers 2-11...
  • Page 34 Information and Specifications NOTES 2-12 LeeBoy Model 400 & 400T Rollers...

  • Page 35: Component Location

    Location of Operation Panels and Controls ....3-4 Hydraulic Levers ......3-6 LeeBoy Model 400 & 400T Rollers...

  • Page 36: Component Location

    Component Location NOTES LeeBoy Model 400 & 400T Rollers...

  • Page 37: Operator's Control Console

    Controls the water spray nodules. Safety Start Button Allows the operator to safely start the engine with low oil pressure. (OPTION) Parking Brake Button Pull out and turn to apply or disengage parking brake. LeeBoy Model 400 & 400T Rollers...

  • Page 38: Location Of Operation Panels And Controls

    Component Location LOCATION OF OPERATION PANELS AND CONTROLS Figure 3-2. Location of Operation Panels and Controls LeeBoy Model 400 & 400T Rollers...
  • Page 39 Operator’s Control Panel Light, the Water Sprayer Switch, as well as the Wait to Start Switch. Tow Bar (400T Only) Towing bar (Optional) available only on the Model 400T. Hydraulic CYLINDER Used to lift/lower the tow wheels for towing purposes.

  • Page 40: Hydraulic Levers (400T Only)

    HYDRAULIC LEVERS (400T ONLY) Figure 3-3. Hydraulic Levers ITEM NO. CONTROL NAME FUNCTION Tongue Lever Raises and lowers tongue. Left Wheel Lever Raises and lowers left wheel. Right Wheel Lever Raises and lowers right wheel. LeeBoy Model 400 & 400T Rollers...

  • Page 41: Operation

    Transporting the Roller ......4-8 Roller Towing (400T Only) ..... . 4-8 Transporting Via Flatbed .
  • Page 42 Operation NOTES LeeBoy Model 400 & 400T Rollers...

  • Page 43: General Information

    OPERATING SAFETY This section provides the Operating instructions for the • ALWAYS wear OSHA-required safety equipment LeeBoy Model 400 and 400T Rollers. It is important to when operating the roller. read, understand and follow all precautions, operating • ALWAYS fasten your seatbelt when in the operator’s instructions, and warnings in this manual before starting seat while operating the equipment.

  • Page 44: Parking Safety

    Parking Safety • ALWAYS park the roller on solid, level ground. If this The LeeBoy Model 400 and 400T rollers are thoroughly is not possible, park the roller at a right angle to the inspected at the factory before shipping. However, road slope.

  • Page 45: Preliminary Procedures

    Storage necessary. Figure 4-1. Operator’s Seat • Check for missing parts. If parts are missing or motor roller is damaged, consult your authorized LeeBoy Beacon Light dealer. • Check protective devices, ROPS (Roll-Over The beacon light switch on the control panel operates...

  • Page 46: Machine Operation

    20 seconds. If the engine does not start, allow the starter to cool for two to three minutes. The LeeBoy Model 400 and 400T Rollers are Set throttle to full open which is toward the front of designed to operate from forward to reverse with the roller.

  • Page 47: Braking

    4. When finished with compaction, tum the vibrator Never operate the roller while the switch to OFF. water tank is raised. LeeBoy Model 400 & 400T Rollers...

  • Page 48: Parking The Machine

    TRANSPORTING THE ROLLER Roller Towing (400T Only) The Model 400T is equipped with a tow package so the roller can be towed to and from job sites. The following procedures must be followed to ensure safe towing.
  • Page 49 Operation Unhooking 400T Roller Towing Vehicle To unhook the 400T Roller from the towing vehicle: Park towing vehicle and roller on level surface. Secure towing vehicle by blocking wheels in both directions. Tow Wheel Lock Raise the 400T wheels with rear drum on the ground before unhooking tongue from the towing vehicle.

  • Page 50: Transporting Via Flatbed

    3. Load roller onto the flat bed vehicle. 4. Block roller drums to prevent roller from rolling forward or backwards. 5. Secure the roller to the flatbed vehicle with chains that have adequate strength to secure the roller during transport. 4-10 LeeBoy Model 400 & 400T Rollers...

  • Page 51: Maintenance

    Cold Weather Starting ......5-10 Fuses And Circuit Breakers ..... 5-10 LeeBoy Model 400 & 400T Rollers...
  • Page 52 Replace Batteries ......5-17 Replace Valve Bank Assembly (400T Only) ....5-18 Storage .

  • Page 53: General Information

    Model 400 and accumulations to prevent potential service or safety 400T Rollers. Follow all Maintenance Schedules and problems. Maintenance Procedures to maintain the machine in top operating condition.

  • Page 54: Lubrication Points

    Lubricate these fittings every 40 hours for optimum performance. Proper lubrication is necessary to maintain the machine NOTE: Grease with Shell Avania EP Grease or at top efficiency. Lubrication points are shown in the equivalent. Figure 5-1. Lubrication Points LeeBoy Model 400 & 400T Rollers...

  • Page 55: Maintenance Schedule

    LeeBoy Model 400 and 400T Rollers, review Safety in Section 1. Changing oil and cleaning the LeeBoy Model 400 and 400T Rollers should only be done in Tool Hazard! ALWAYS use tools a designated area where the the oil and chemicals appropriate for the task at hand and use the correct can be contained.

  • Page 56: Preparing Machine For Maintenance

    Repair or replace promptly. described in the Engine Operator’s Manual. 10. Check tires and wheels for correct air pressure, cuts, bubbles, damaged rims or missing lug bolts. 11. Check the Emergency Brake to ensure proper operation. LeeBoy Model 400 & 400T Rollers...

  • Page 57: 500-Hour Or Semi-Annual Routine Maintenance

    5. To secure, hold the screwdriver so that the spray nozzle will not turn and tighten the plastic twist-lock. (Figure 5-4) Spray Nozzles Figure 5-3. Spray Nozzles Durlng cold weather drain water reservoir to prevent freezing. LeeBoy Model 400 & 400T Rollers...

  • Page 58: Parking Brake

    3. Check for cracked, dry rotted, loose, worn or damaged hoses, tubes and clamps. 4. Tighten, repair or replace parts as needed. LeeBoy Model 400 & 400T Rollers...

  • Page 59: Electrical System

    When batteries are connected, follow these rules: prevent gas from escaping. Disconnect negative (-) battery cable when working 4. Install and tighten battery clamps, connecting the on or near the alternator. black (grounded) clamp last. LeeBoy Model 400 & 400T Rollers...

  • Page 60: Check Battery Electrolyte Level

    Never disconnect the Violet alternator while operating. Be certain the wiring is Pink properly connected before connecting the battery. 7 1/2 Brown Light Blue Yellow Natural (White) Light Green 5-10 LeeBoy Model 400 & 400T Rollers...

  • Page 61: Tire Maintenance

    Install lock on air chuck or stand-off gauge on valve stem. 2. Turn on air supply. Stand to one side of the tire during inflation. 3. After proper inflation (the recommended pressure is 40 PSI), release chuck or stand off gauge. LeeBoy Model 400 & 400T Rollers 5-11...

  • Page 62: Engine Maintenance

    Belt 3. Carefully remove the engine lubrication oil drain plug. 4. Clean, install and carefully tighten the lubrication oil drain plug. Figure 5-8. Engine Maintenance Components 5-12 LeeBoy Model 400 & 400T Rollers...

  • Page 63: Change Engine Oil Filter

    Drain and discard the removed filter Remove the back cover on air breather housing . element . 2 . Remove the air filter outer element. LeeBoy Model 400 & 400T Rollers 5-13...

  • Page 64: Fuel System

    (Figure 5-11) DO NOT smoke while changing the fuel filter. Fuel Filter Fuel Cap Figure 5-12. Engine Fuel Filter Location Figure 5-11. Fuel Cap Location 5-14 LeeBoy Model 400 & 400T Rollers...

  • Page 65: Hydraulic System

    NEVER loosen a fuel injector line as contents are under high pressure. DO NOT try to bleed air by loosening injector lines. Figure 5-13. Hydraulic Oil Level Sight Gauge LeeBoy Model 400 & 400T Rollers 5-15...

  • Page 66: Change Hydraulic Filter

    DO NOT start machine while the hydraulic oil tank supply line gate vales are closed. 4. Reinstall hydraulic oil strainer fill cap by turning Starting the engine will damage the hydraulic pump. clockwise. 5-16 LeeBoy Model 400 & 400T Rollers...

  • Page 67: Drain, Flush And Fill Hydraulic Oil Tank

    3. Remove the hold down bar. (Figure 5-16) 4. Inspect the batteries for cracks, wear and damage that could result in leaks. 5. Carefully remove the batteries from the battery plate, noting battery position during removal. LeeBoy Model 400 & 400T Rollers 5-17...

  • Page 68: Replace Valve Bank Assembly (400T Only)

    4. Support the control valve and remove the control valve mounting bolts and washers. 5. Remove the control valve assembly. 6. Inspect the control valve levers and linkages for 5-18 LeeBoy Model 400 & 400T Rollers...

  • Page 69: Storage

    14. If possible, raise and support machine with tires off the ground or park machine on a hard surface to prevent tires from freezing to ground. 15. Store machine in a dry, protected area. If stored outside, cover with waterproof material. LeeBoy Model 400 & 400T Rollers 5-19...

  • Page 70: Troubleshooting

    Turn off engine. Check if vibrator shaft turns freely. If the shaft turns freely, the motor needs to be replaced. NOTE: Shaft is heavier on one side than the other. 5-20 LeeBoy Model 400 & 400T Rollers...
  • Page 71 Remove vibratory mechanism from the Vibrator will not operate. broken shaft. drum. Parking brake engaged. Disengage parking brake button. Roller does not move. Hydraulic pumpor drive motor worn or Replace damaged component. damaged. LeeBoy Model 400 & 400T Rollers 5-21...
  • Page 72 Maintenance NOTES 5-22 LeeBoy Model 400 & 400T Rollers...

  • Page 73: Schematics

    Electrical Schematic, Option, 400 / 400T ....6-3 Electrical Schematic, Tow Pak, 400T ....6-5 Panel, Gauges, Kubota, 400 .
  • Page 74 NOTES LeeBoy Model 400 & 400T Rollers...

  • Page 75: Electrical Schematic, Tow Pak, 400T

    Schematics ELECTRICAL SCHEMATIC, TOW PAK, 400T RIGHT TAIL LIGHT LEFT TAIL LIGHT RIGHT LEFT Figure 6-1. Electrical Schematic for Tow Pak (400T only) LeeBoy Model 400 & 400T Rollers...
  • Page 76 Schematics NOTES LeeBoy Model 400 & 400T Rollers...

  • Page 77: Panel, Gauges, Kubota, 400

    FUSE SWITCH RED 10G STARTER YEL 10G YEL 10G YEL 10G GLOW PLUGS PRP 14G PRP 14G YEL 10G PRP 14G NEUTRAL SAFETY SWITCH #10 RING TERMINALS Figure 6-2. Schematic for Kubota Panel Gauges LeeBoy Model 400 & 400T Rollers...
  • Page 78 Schematics NOTES LeeBoy Model 400 & 400T Rollers...

  • Page 79: Electrical Schematic, Option, 400 / 400T

    Schematics ELECTRICAL SCHEMATIC, OPTION, 400 / 400T FUSE LIMIT SWITCH WATER SWITCH 1012563 PUMP WATER PUMP 1012563 SWITCH 1012563 SWITCH BEACON LIGHT BEACON LIGHT 1012563 SWITCH DIODE Figure 6-3. Electrical Schematic for Options LeeBoy Model 400 & 400T Rollers...
  • Page 80 Schematics NOTES LeeBoy Model 400 & 400T Rollers...

  • Page 81: Hydraulic Hose Layout, 400, 1 Of 2

    Schematics HYDRAULIC HOSE LAYOUT, 400, 1 OF 2 STEERING UNIT STEERING COLUMN GEAR PUMP ENGINE Figure 6-4. Hose Layout for 400 Hydraulics (1 of 2) LeeBoy Model 400 & 400T Rollers...
  • Page 82 Schematics NOTES 6-10 LeeBoy Model 400 & 400T Rollers...

  • Page 83: Hydraulic Hose Layout, 400, 2 Of 2

    Schematics HYDRAULIC HOSE LAYOUT, 400, 2 OF 2 STEERING UINT STEERING COLUMN COOLER ENGINE GEAR PUMP FILTER Figure 6-5. Hose Layout for 400 Hydraulics (2 of 2) LeeBoy Model 400 & 400T Rollers 6-11...
  • Page 84 Schematics NOTES 6-12 LeeBoy Model 400 & 400T Rollers...

  • Page 85: Illustrated Parts List

    400 Main Frame Assembly, 1 of 2 400 Main Frame Assembly, 2 of 2 Water Tank and Rollbar Groups Front Drum and Yoke Assembly 7-10 Front Wiper, Front Inner Wiper, and Rear Wiper, 400 / 400T 7-12 Rear Drum Assembly, Cut-Section 7-14 Water System Assembly...
  • Page 86 Illustrated Parts List NOTES LeeBoy Model 400 & 400T Rollers...

  • Page 87: Quick Reference Guide

    982110 Optional, Slow Moving Sign, Rollers 5MB6H Fire Extinguisher, 5 Lbs 986598-05SRV Kit, Filter, 400 Series, Kubota 1001911 Optional, W/M, Tongue Ext Drop, 400T 985184 Back Up Alarm, 400 986765 Grill Assembly, 400/420 Kubota 987389 Assembly, Rear Wipe W/O Brkt...

  • Page 88: Main Frame Assembly, 1 Of 2

    Illustrated Parts List 400 MAIN FRAME ASSEMBLY, 1 OF 2 Figure 7-1. 400 Main Frame Assembly, 1 of 2 LeeBoy Model 400 & 400T Rollers...
  • Page 89 400 Main Frame Assembly, 1 of 2, Parts List Item Part Number Description Remarks 987151 Weldment, Frame 400 100-16-12-56-5F Cshh, 1-12 X 3 5, Gr5, Ft 400793 Tank Safety 1000281 Rnd, 500, Bent, Safety Latch LeeBoy Model 400 & 400T Rollers...

  • Page 90: Main Frame Assembly, 2 Of 2

    Illustrated Parts List 400 MAIN FRAME ASSEMBLY, 2 OF 2 10, 13, 15 11, 14, 16 Figure 7-2. 400 Main Frame Assembly, 2 of 2 LeeBoy Model 400 & 400T Rollers...
  • Page 91 Nut, Hex, 375-16 858526 Rnd, 688 X 8 75, Crs 400761 Bushing, Drive Handle, Lh, 400 welded to 400764 300-6 Washer, Flat, Sae, 3/8 100-6-16-36-5 Cshh, 3/8-16 X 2 25, Gr5 1009904 Handle, 400 Lh Drive LeeBoy Model 400 & 400T Rollers...

  • Page 92: Water Tank And Rollbar Groups

    Illustrated Parts List WATER TANK AND ROLLBAR GROUPS Figure 7-3. Water Tank and Rollbar Groups LeeBoy Model 400 & 400T Rollers...
  • Page 93 987719 Weldment, Canopy 100-6-16-16-5F Cshh, 3/8-16 X 1, Gr5, Ft 301-6 Washer, Flat, Uss, 3/8 116-3 Nut, Hex, 375-16 118-3 Washer, Lock, 375 987718 Clamp, Rops 36151 Filler, Tank, 4 In, Cap And Strainer LeeBoy Model 400 & 400T Rollers...

  • Page 94: Front Drum And Yoke Assembly

    Illustrated Parts List FRONT DRUM AND YOKE ASSEMBLY Figure 7-4. Front Drum and Yoke Assembly 7-10 LeeBoy Model 400 & 400T Rollers...
  • Page 95 510041SRV Pin, Towing Tongue Safety 210010 Bushing, 2 00 Id X 2 50 Od X 1 75Lg 210240 Seal 420211 Machined Nut, Front Axle, 400 420102A Clamp Assembly, 2 Pc Split 2 Bolt LeeBoy Model 400 & 400T Rollers 7-11...

  • Page 96: Front Wiper, Front Inner Wiper, And Rear Wiper, 400 / 400T

    Illustrated Parts List FRONT WIPER, FRONT INNER WIPER, AND REAR WIPER, 400 / 400T Figure 7-5. Front Wiper, Front Inner Wiper, and Rear Wiper 7-12 LeeBoy Model 400 & 400T Rollers...
  • Page 97 Wiper, Front Inner Wiper, and Rear Wiper Parts List Item Part Number Description Remarks 420063SRV Scraper, 400, Front 400894 Scraper, Front Inner 400 987326 Group, Rear Wiper 987390SRV Assembly, Rear Wipe 987389SRV Assembly, Rear Wipe w/o Brk LeeBoy Model 400 & 400T Rollers 7-13...

  • Page 98: Rear Drum Assembly, Cut-Section

    Illustrated Parts List REAR DRUM ASSEMBLY, CUT-SECTION Figure 7-6. Rear Drum Assembly, Cut-Section 7-14 LeeBoy Model 400 & 400T Rollers...
  • Page 99 858309 Mount, Motor To Frame (400 W/Poclain) 520020A Shear Mount, Frame To Drum 200-8-13-5 Nut, Hex, 1/2-13, Gr5 116-7 Nut, Hex, 625-11 986811 Washer, Lock, 670, Nord Wedge 811361 Motor, Hyd, Drive, 7000 LeeBoy Model 400 & 400T Rollers 7-15...

  • Page 100: Water System Assembly

    Illustrated Parts List WATER SYSTEM ASSEMBLY Figure 7-7. Water System Assembly 7-16 LeeBoy Model 400 & 400T Rollers...
  • Page 101 Elbow, Pipe, 90, 750, Brass 480050 Red Bushing, 3/4 Mpt X 1/2 Fpt 480260 Bracket, Water/Fuel Pump Mount 38656 Cap, Water Spray Nozzle 38716 Tip, Water Spray Nozzle 480010-4 Washer,Water Spray Nozzle 480010-2 Strainer, Nozzle, 100 Mesh LeeBoy Model 400 & 400T Rollers 7-17...

  • Page 102: Fuel System Group

    Illustrated Parts List FUEL SYSTEM GROUP Figure 7-8. Fuel System Group 7-18 LeeBoy Model 400 & 400T Rollers...
  • Page 103 Gasket, Fuel Sender Mount 980689 Cover, Fuel Level Sending Unit 140030FL Cap, Fuel Tank, Lockable 140030FN Filler Neck, Hyd Oil/Fuel Cap 71812 Hose, 05, Push-On, 3125 853930 Gasket, Filler Breather Cap Weldment (for reference only) LeeBoy Model 400 & 400T Rollers 7-19...

  • Page 104: Steering And Drive Control Assembly

    Illustrated Parts List STEERING AND DRIVE CONTROL ASSEMBLY Figure 7-9. Steering and Drive Control Assembly 7-20 LeeBoy Model 400 & 400T Rollers...
  • Page 105 Motor, Hyd, Power Steering 300030 Steering Wheel, 17 00, 36 Spline 300020 Nut, Hex, 813-20 300010 Cap, Steering Wheel 300040 Steering Column, 6 00 500770 Cable, Push/Pull, Fwd/Rev 920090 Ball Joint, 250, Fm, w/ 375 Stud LeeBoy Model 400 & 400T Rollers 7-21...

  • Page 106: Seat Assembly

    Illustrated Parts List SEAT ASSEMBLY Figure 7-10. Seat Assembly 7-22 LeeBoy Model 400 & 400T Rollers...
  • Page 107 Illustrated Parts List Seat Assembly Parts List Item Part Number Description Remarks 315000 Seat Assembly 315010 Seat, Cushion, Back 315030 Seat, Cushion, Bottom LeeBoy Model 400 & 400T Rollers 7-23...

  • Page 108: Engine Group, 1 Of 2

    Illustrated Parts List ENGINE GROUP, 1 OF 2 Figure 7-11. Engine Group, 1 of 2 7-24 LeeBoy Model 400 & 400T Rollers...
  • Page 109 Clevis, 10-32 X 1 25, W/ 25 Pin 320232 Pump, Hyd, Gear, 85 Cir 36808 Oring, 3 237 Id X 103, Sae 152 (not shown) 986598-08 Mount Kit (not shown) - includes the coupling LeeBoy Model 400 & 400T Rollers 7-25...

  • Page 110: Engine Group, 2 Of 2

    Illustrated Parts List ENGINE GROUP, 2 OF 2 Figure 7-12. Engine Group, 2 of 2 7-26 LeeBoy Model 400 & 400T Rollers...
  • Page 111 Engine Group - 2 of 2 - Parts List Item Part Number Description Remarks 119-2 Washer, Flat, Sae, 312 100-M8-1 25-25-8 8F Cshh, M8x1 25 X 25, C8 8, Ft 33306 Clamp, Muffler, 1.5 Id 1012543 Weldment, Exhaust Bracket LeeBoy Model 400 & 400T Rollers 7-27...

  • Page 112: 25 Hp, Tier4F, Engine, Kubota

    Illustrated Parts List 25 HP, TIER4F, ENGINE, KUBOTA Figure 7-13. 25HP Kubota Engine 7-28 LeeBoy Model 400 & 400T Rollers...
  • Page 113 Thermostat Cover 1011485-26 Temperature Sender 989707 Oil Pressure Sender 1011485-27 Temperature Switch 1011485-28 Oil Pressure Switch 985628 Oil Pressure Fitting 1011485-29 Engine Harness 1011485-30 Fuel Solenoid Connector 986598-01 Starter, Engine, Kubota 400 Roll LeeBoy Model 400 & 400T Rollers 7-29...

  • Page 114: Battery Group

    Illustrated Parts List BATTERY GROUP Figure 7-14. Battery Group 7-30 LeeBoy Model 400 & 400T Rollers...
  • Page 115 Buy Locally 857106 Battery Box Mount/400 300286 Battery Hold Down, Diesel 400020 Cable, Battery, Neg, 16”, Eye/Post 852510 Cable, Battery, Pos, 44”, Eye/Post 5804 Cable, Battery, Neg, 13”, Eye/Eye 410050 Pad, Battery Hold Down LeeBoy Model 400 & 400T Rollers 7-31...

  • Page 116: 400 And 400T Miscellaneous

    Illustrated Parts List 400 AND 400T MISCELLANEOUS Figure 7-15. 400 and 400T Miscellaneous 7-32 LeeBoy Model 400 & 400T Rollers...
  • Page 117 Illustrated Parts List 400 and 400T Miscellaneous Parts List Item Part Number Description Remarks 1012563 Light, Led Circular (old light was 1003862) 39146-14 Switch, Ignition, W/Heat St 982008-04 Key, Ignition, Kubota 500040 Switch, Toggle 500090 Valve, Solenoid 500050 Cable, Throttle 500770 Cable, Forward &...

  • Page 118: Sign (Option)

    Illustrated Parts List SIGN (OPTION) Figure 7-16. Sign (Option) 7-34 LeeBoy Model 400 & 400T Rollers...
  • Page 119 Part Number Description Remarks P70036 Sign, Slow Moving Vehicle 1009906 Bar, Bracket, Slow Moving Sign 100-4-20-12-5F Cshh, 1/4-20 X 0 75, Gr5, Ft 300-4 Washer, Flat, Sae, 1/4 205-4-20-5 Nut, Lock, Nylon, 1/4-20, Gr5 LeeBoy Model 400 & 400T Rollers 7-35...

  • Page 120: 400T Main Frame Assembly

    Illustrated Parts List 400T MAIN FRAME ASSEMBLY Figure 7-17. 400T Main Frame Assembly 7-36 LeeBoy Model 400 & 400T Rollers...
  • Page 121 Illustrated Parts List 400T Main Frame Assembly Parts List Item Part Number Description Remarks 987150 Weldment, Frame 400T 988796SRV Weldment, Poly Water Tank Mount 510023SRV Housing, Tongue 400872 Roller, Tongue Lock, Pin 400829SRV Lock, Tongue 510041SRV Pin, Towing Tongue Safety...

  • Page 122: Tow/Lift Group

    Illustrated Parts List TOW/LIFT GROUP Figure 7-18. Tow/Lift Group 7-38 LeeBoy Model 400 & 400T Rollers...
  • Page 123 Arm, Lh Tow/Lift (400T) 33799 Tire Valve, Tubeless, 453, 1 25 1005273 Assembly, 400T Roller 1005464 Tire & Wheel Assembly, 8 Hole, 2680 Lbs 510134RSRV Arm, Rh Tow/Lift (400T) 510014SRV Tongue Extension, 400T LeeBoy Model 400 & 400T Rollers 7-39...

  • Page 124: 400T Towing Safety Pin And Pintle Eye

    Illustrated Parts List 400T TOWING SAFETY PIN AND PINTLE EYE Figure 7-19. 400T Towing Safety and Pintle Eye 7-40 LeeBoy Model 400 & 400T Rollers...
  • Page 125 Illustrated Parts List 400T Towing Safety Pin and Pintle Eye Parts List Item Part Number Description Remarks 510041SRV Pin, Towing Tongue Safety 150210ASRV Pintle Eye Assembly, 2-1/2 W/Fastn 150210B Channel, 3 Position Pintle/Ball 510200 Pintle Eye, 2 1/2” 510014SRV Tongue Extension, 400T LeeBoy Model 400 &...

  • Page 126: Wheel Hub And Brake Assembly

    Illustrated Parts List WHEEL HUB AND BRAKE ASSEMBLY Figure 7-20. Wheel Hub and Brake Assembly 7-42 LeeBoy Model 400 & 400T Rollers...
  • Page 127 Hub & Drum Assembly, 8 On 6 50 Stud 340170 Bearing Cup, Wheel Hub, Outer 340180 Bearing Cone, Wheel Hub, Outer 340190 Axle, 5200Lb Stub 610260 Nut, Spindle 620200 Dust Cap, 635 Tandem Axle LeeBoy Model 400 & 400T Rollers 7-43...

  • Page 128: Valve Bank Assembly (400T Only)

    Illustrated Parts List VALVE BANK ASSEMBLY (400T ONLY) Figure 7-21. Valve Bank Assembly (400T Only) 7-44 LeeBoy Model 400 & 400T Rollers...
  • Page 129 Illustrated Parts List Valve Bank Assembly (400T Only) Parts List Item Part Number Description Remarks 1000487 Valve, 3-Section, Vo40 670230 Mounting Kit, Valve Lever 670230 Clevis, Valve Spool End 670220 Bracket, Valve Lever Pivot 510180 Valve, Relief, V-12 510190 End Cover, Rh 510200 Pintle Eye, 2 1/2”...

  • Page 130: Alphabetical Parts Index (Api)

    Figure 7-20 Bearing, Front Axle 610210 Figure 7-20 Bearing, Insert,1 50 520060 Figure 7-6 Belt, Alternator/Blower, Hatz 320090-2L Figure 7-13 Bracket, 400 Cocomat Front 857178SRV Figure 7-4 Bracket, Valve Lever Pivot 670220 Figure 7-21 7-46 LeeBoy Model 400 & 400T Rollers...
  • Page 131 Cshh, 1/4-20 X 0 75, Gr5, Ft 100-4-20-12-5F Figure 7-16 Cshh, 1-12 X 3 5, Gr5, Ft 100-16-12-56-5F Figure 7-1 Cshh, 3/8-16 X 1, Gr5, Ft 100-6-16-16-5F Figure 7-3 Cshh, 3/8-16 X 1 5, Gr5 100-6-16-24-5 Figure 7-2 LeeBoy Model 400 & 400T Rollers 7-47...
  • Page 132 Hand Grip, Throttle Lever 490100 Figure 7-9 Handle, 400 Lh Drive 490092 Figure 7-2 Handle, 400 Lh Drive 1009904 Figure 7-2 Handle, 400 Lh Drive 490092 Figure 7-9 Head, Charge Filter 290010 Figure 7-15 7-48 LeeBoy Model 400 & 400T Rollers...
  • Page 133 Nut, Hex, 625-11 116-7 Figure 7-6 Nut, Hex, 813-20 300020 Figure 7-9 Nut, Hex, 1/2-13, Gr5 200-8-13-5 Figure 7-2 Nut, Hex, 1/2-13, Gr5 200-8-13-5 Figure 7-6 Nut, Lock, ‘Tang’ Style 38671 Figure 7-4 LeeBoy Model 400 & 400T Rollers 7-49...
  • Page 134 420064SRV Figure 7-4 Red Bushing, 3/4 Mpt X 1/2 Fpt 480050 Figure 7-7 Reducer Figure 7-7 Rnd, 500, Bent, Safety Latch 1000281 Figure 7-1 Rnd, 688 X 8 75, Crs 858526 Figure 7-2 7-50 LeeBoy Model 400 & 400T Rollers...
  • Page 135 Figure 7-9 Switch, Toggle 500040 Figure 7-15 Switch, Vibrator Actuator 500140 Figure 7-15 Tank Safety 400793 Figure 7-1 Tank, Fuel, 8 Gal, Poly 988663 Figure 7-8 Tank, Water, 80Gal, Poly 988558 Figure 7-3 LeeBoy Model 400 & 400T Rollers 7-51...
  • Page 136 301-6 Figure 7-3 Washer, Lock, 375 118-3 Figure 7-3 Washer, Lock, 375 118-3 Figure 7-6 Washer, Lock, 500 118-5 Figure 7-2 Washer, Lock, 500 118-5 Figure 7-6 Washer, Lock, 562 118-6 Figure 7-6 7-52 LeeBoy Model 400 & 400T Rollers...
  • Page 137 987150 Figure 7-17 Weldment, Poly Water Tank Mount 988796SRV Figure 7-17 Wheel, 16 X 6, 8 Hole 1005464-02 Figure 7-18 Wire, Fan, Guard 1011485-05 Figure 7-13 Y-Strainer, 3/4” Fpt Brass 480080 Figure 7-7 LeeBoy Model 400 & 400T Rollers 7-53...
  • Page 138 Illustrated Parts List NOTES 7-54 LeeBoy Model 400 & 400T Rollers...
  • Page 140 500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.LeeBoy.com 1012791-01 Printed in the U.S.A.

This manual is also suitable for:

400

Table of Contents

Save PDF