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LeeBoy 5300B Safety And Operation Manual

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Safety and Operations Manual
LeeBoy 5300B Compact Paver
Manual No. 1027956-SOP
REV A
This manual applies to
Serial Number 333299
and above.

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Summary of Contents for LeeBoy 5300B

  • Page 1 Safety and Operations Manual LeeBoy 5300B Compact Paver Manual No. 1027956-SOP REV A This manual applies to Serial Number 333299 and above.
  • Page 3 The LeeBoy family of companies is committed to total quality management with a strong focus on meeting customer needs. LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification process comprised of quality standards established by the American National Standards Institute (ANSI) and the American Society for Quality (ASQ).
  • Page 4 2023 LeeBoy 2023 LeeBoy LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy equipment.

  • Page 5: Table Of Contents

    Hopper ....... 3-4 LeeBoy Model 5300B Compact Paver 5300B Compact Paver...
  • Page 6 Hopper ....... 4-36 Conveyor ......4-37 LeeBoy Model 5300B Compact Paver...
  • Page 7 Lubrication ....... . . 5-7 Daily Lubrication ......5-8 LeeBoy Model 5300B Compact Paver...
  • Page 8 Beacon and Work Lights ..... . . 5-26 Dielectric Grease ......5-27 viii LeeBoy Model 5300B Compact Paver...
  • Page 9 Troubleshooting Chart ......5-46 DM430 Diagnostic Trouble Code (DTC) Chart ....5-49 LeeBoy Model 5300B Compact Paver...
  • Page 10 Table of Contents NOTES LeeBoy Model 5300B Compact Paver...

  • Page 11: Safety

    Safety Decals ....... 1-10 Safety Decals Care ......1-12 LeeBoy Model 5300B Compact Paver...

  • Page 12: Safety

    Safety NOTES LeeBoy Model 5300B Compact Paver...
  • Page 13 IMPORTANT FOR THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND you MUST read and understand this manual before operating the LeeBoy 5300B Compact Paver and follow THOROUGHLY. HEED THE WARNINGS AND its instructions when operating the paver. FOLLOW THE INSTRUCTIONS.

  • Page 14: Safety Precautions

    Exhaust Hazard Exhaust Hazard • Never permit anyone to service or operate the LeeBoy All internal combustion engines create 5300 Compact Paver without proper training. carbon monoxide gas during operation and •...
  • Page 15 When operating machinery there is a risk for Never modify the LeeBoy machine without the written fire. Always have appropriate safety consent of LeeBoy. Any modification can affect the safe equipment available. operation of the paver and may cause personal injury or death.
  • Page 16 • Ensure that the work area is adequately illuminated. hands. Always use a piece of wood or cardboard. • Always install wire cages on portable safety lights. Have your authorized LeeBoy dealer or distributor repair the damaged parts. Tool Hazard...

  • Page 17: Machine Precautions

    DO NOT apply ice to the affected area. Always tighten components to the specified torque. DO NOT ATTEMPT TO REMOVE ASPHALT CEMENT Loose parts can cause damage to the LeeBoy 5300 with products containing solvents or ammonia. Compact Paver or cause it to operate improperly.

  • Page 18: Refueling Precautions

    • To avoid electrolyte loss, DO NOT tip batteries more • Remove ignition key when leaving paver parked or than 45 degrees. unattended. • Use jumper cables ONLY as directed in Section 5. Improper use can result in battery explosion or unexpected paver motion. LeeBoy Model 5300B Compact Paver...

  • Page 19: Operating Precautions

    • DO NOT tow the paver, except to remove from road or to load on trailer. • Keep brake and steering systems in good operating condition. • Safety signs that are missing, illegible or damaged must be replaced. Keep all safety signs clean. LeeBoy Model 5300B Compact Paver...

  • Page 20: Safety Decals

    Safety Decal Locations Part # 856446 Part # 856437 Part # 988634 Part # 1010090 Part # 856631 Part # 856444 Part # 856442 Part # 1010489 (Top of Screed Extension) Both Sides Both Sides 1-10 LeeBoy Model 5300B Compact Paver...
  • Page 21 Safety Decal Locations Part # 1010091 Part # 1005474 Part # 856441 Both Sides Part # 859765 Both Sides Part # 856598 Part # 859799 (Left Side) Part #859801 (Right Side) Part # 39166-2 Both Sides LeeBoy Model 5300B Compact Paver 1-11...

  • Page 22: Safety Decals Care

    5. Slowly remove remaining backing and carefully smooth into place. • Obtain replacement safety decals or signs from your authorized dealer. 6. Small air pockets can be pierced with a pin and smoothed using a piece of decal backing. 1-12 LeeBoy Model 5300B Compact Paver...

  • Page 23: Information And Specifications

    Hydraulic Fittings ......2-9 Determining Proper Torque ..... 2-10 LeeBoy Model 5300B Compact Paver...

  • Page 24: Two Year Limited Warranty

    Exclusion of Other Warranties/Limitation of Liability Exclusion of Other Warranties/Limitation of Liability OTHER THAN THE EXPRESS WARRANTY PROVIDED IN SECTION A. ABOVE, LEEBOY GIVES NO EXPRESS, STATUTORY, OR IMPLIED WARRANTY OR GUARANTEE AND HEREBY DISCLAIMS ALL SUCH WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, SUITABILITY, DURABILITY, CONDITION, QUALITY, OR FREEDOM FROM CLAIMS OF ANY PERSON BY WAY OF INTERFERENCE, INFRINGEMENT, OR THE LIKE.

  • Page 25: Contact Information

    Dealership Address: Dealership Phone: Record of Ownership Record of Ownership Please complete the following information to use if you need to contact your authorized LeeBoy dealer for service, parts or literature. Machine Model Number: _____________________________________________ Paver Serial Number: Date of Purchase:...

  • Page 26: Specifications

    .25 in AR400 Steel Extensions Wear Plate Thickness .25 in Extensions Bullnose Radius 1 in Wheelbase Track Ground Contact Length 5 ft 3 in Ground Clearance 6 in Gauge Width (Outside Tracks) 3 ft 8 in LeeBoy Model 5300B Compact Paver...
  • Page 27 15 in (Capable of Counter-Rotation) Table 2-5. Machine System Capacity Specifications ITEM SPECIFICATION Hydraulic 33 gal Fuel 25 gal Engine Oil with Filter 9.5 qt Coolant 14 qt Spray Down 5 gal Torque Hub 1.5 qt. LeeBoy Model 5300B Compact Paver...
  • Page 28 90 WT Gear Oil Grease Shell Avania EP Grease or Equivalent Chain Lube Chain Lube Figure 2-10. Spray Down ITEM SPECIFICATION Components Electric pump, with one (1) hose and spray wand. Citrus Wash-down 5 gal LeeBoy Model 5300B Compact Paver...
  • Page 29 58 - 60 HZ Table 2-13. Track Specifications ITEM SPECIFICATION Length 173.3 in Width 7 in Type Poly Quantity of Pads 35 pads per side (70 total) Planetary Drive Number of Speeds 2-Speed Brakes Spring-Applied Hydraulic Released (SAHR) LeeBoy Model 5300B Compact Paver...

  • Page 30: Torque Specifications

    1139 1817 1363 2464 1848 12 UNF 1241 1683 1261 2012 1509 2728 2046 1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215 12 UNF 2194 1645 2975 2230 3557 2668 4823 3617 LeeBoy Model 5300B Compact Paver...

  • Page 31: Metric Fasteners

    Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in the following tables. NOTE: The torque values shown are based upon 1 1/4 lubricated connections. 1 3/8 LeeBoy Model 5300B Compact Paver...

  • Page 32: Determining Proper Torque

    TS = Torque setting indicated on wrench Equations Equations • Torque setting if the crowfoot is placed in line with respect to the wrench: TS = TD * L / LA TS = TD * L / (L+E) LeeBoy Model 5300B Compact Paver 2-10...
  • Page 33 2. The flats method is most accurate for the first assembly cycle. For multiple disassembly and assembly cycles, torque values are more reliable. 3. Tightening two (2) flats or more may damage seal faces. LeeBoy Model 5300B Compact Paver 2-11...
  • Page 34 2. Torque values apply to bolts that are plated or coated in light engine oil. 3. Before assembly, lubricate O-Ring with light oil (SAE 10W or 20W). LeeBoy Model 5300B Compact Paver 2-12...
  • Page 35 2. When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above. 3. If thread sealant is used, maximum values shown should be decreased by 25%. LeeBoy Model 5300B Compact Paver 2-13...
  • Page 36 Information and Specifications NOTES LeeBoy Model 5300B Compact Paver 2-14...

  • Page 37: Component Location

    Lower Right Keypad ......3-14 Screed Controls ......3-16 LeeBoy 5300B Compact Paver...

  • Page 38: Component Location

    Component Location NOTES LeeBoy Model 5300B Compact Paver...

  • Page 39: Components Overview

    Engine The LeeBoy Model This section describes the major components for the 5300B Compact Paver is LeeBoy 5300B Compact Paver. Become familiar with equipped with a Kubota, these components before operating the machine. 64.4 HP diesel engine, which is mounted near...

  • Page 40: Hopper

    When fully open, the hopper can hold a payload up to seven (7) tons. The LeeBoy 5300B Compact Paver offers a unique feature for paving professionals. The operator can raise The screed has hydraulically-controlled extensions that each wing individually.

  • Page 41: Machine Overview

    Holds the optional Sonic Conveyor/Auger Sensor in position. Connected to Sonic Sensor Bracket the Sonic Auger Adjustment. These rollers pushes the material delivery truck along as it delivers asphalt Push Rollers into the paver hopper. LeeBoy Model 5300B Compact Paver...

  • Page 42: Main Control Panel Overview

    Component Location MAIN CONTROL PANEL OVERVIEW Steering Knob Option Joystick Collar Figure 3-2. Main Control Panel Overview LeeBoy Model 5300B Compact Paver...
  • Page 43 NEUTRAL. You must pull up on the locking collar to move joysticks forward or reverse. Steering Knob If equipped with this option, the steering knob assembly replaces the joystick on the Option right side. LeeBoy Model 5300B Compact Paver...

  • Page 44: Upper Left Keypad

    (the left LeD light illuminates green). Grade/Slope • Pressing the button changes to AUTO mode (the right LED light illuminates green). NOTE: The Grade/Slope function is disabled when joysticks are in neutral. The center light will illuminate yellow. LeeBoy Model 5300B Compact Paver...
  • Page 45 • Use this button to decrease the auger speed on the RIGHT side when Pile Height/Auger auger is set to MANUAL mode. Speed Decrease • Use this button to decrease pile height on the RIGHT side when auger is RIGHT set to AUTO mode. LeeBoy Model 5300B Compact Paver...

  • Page 46: Lower Left Keypad

    • Press and hold button 1/2 second to operate in AUTO mode. The right LED MANUAL light illuminates green. The auger sonic sensor must be connected to operate in AUTO mode. (Page 4-39) • The center blue light illuminates when material reaches the set material height. 3-10 LeeBoy Model 5300B Compact Paver...
  • Page 47 Retracts the LEFT screed extension. Press and hold button to retract the left LEFT Extension screed extension to desired width. All three LED lights illuminate green on RETRACT the button while engaged. LeeBoy Model 5300B Compact Paver 3-11...

  • Page 48: Upper Right Keypad

    NOTE: The paver will automatically move into low gear when machine operation is paused. Pressing this button sounds the horn whether the console is active or not. Horn All three LED lights will illuminate GREEN when engaged. 3-12 LeeBoy Model 5300B Compact Paver...
  • Page 49 Generator • Press the button once for AUTO operation (the temperature setting controls operation). The left LED light illuminates green. • Press the button again to turn off (the right LED light illuminates red). LeeBoy Model 5300B Compact Paver 3-13...

  • Page 50: Lower Right Keypad

    LED light illuminates green. • Pressing the button again returns to the default operational control of both hopper wings. All three LED lights illuminate green. • This button functions whether the console is active or not. 3-14 LeeBoy Model 5300B Compact Paver...
  • Page 51 RIGHT Screed Extends the RIGHT screed extension. Press and hold button to extend the Extension left screed extension to desired width. All three LED lights illuminate green EXTEND on the button while engaged. LeeBoy Model 5300B Compact Paver 3-15...

  • Page 52: Screed Controls

    (one on each extension). The sonic auger sensor automatically detects pile height and controls Sonic Auger Sensor Mount the amount of material flowing to the endgates, gauging the amount of paving material in the extensions. 3-16 LeeBoy Model 5300B Compact Paver...

  • Page 53: Operation

    Conveyor ......4-37 Under Auger Material Cut-Off ....4-38 LeeBoy 5300B Compact Paver...
  • Page 54 9-Foot Paving Kit ......4-50 Magnetic Cup Holder ......4-51 LeeBoy 5300B Compact Paver...

  • Page 55: General Information

    Operation GENERAL INFORMATION RECEIVING THE MACHINE The LeeBoy Model 5300B Compact Paver is equipped Although the machine has been checked thoroughly by with hydrostatic-driven tracks that propel the paver the manufacturer, road hazards or other factors during using friction-controlled joysticks. The two joysticks transport may result in damage.

  • Page 56: Start-Up Procedure

    Three LED lights illuminate green when a console is active 6. Set engine RPMs to 2400 RPMs (recommended paving RPMs) in the DM430 digital display controller (described in detail on the following pages). LeeBoy Model 5300B Compact Paver...

  • Page 57: Detailed Control Panel Keypad Functions

    The following pages provide detailed information for each function symbol and status lights. DM 430 Controller Ignition E-Stop Button Activate Control Panel Joystick Collar Figure 4-1. Starting and Stopping Controls LeeBoy Model 5300B Compact Paver...

  • Page 58: Upper Left Keypad

    Press the button once to turn on the vibrator. All LED lights illuminate green. • Press the button again to turn off the vibrator. NOTE: The vibrator only functions when traveling forward and will automatically turn off if paver is put into reverse. LeeBoy Model 5300B Compact Paver...
  • Page 59 Decreases auger speed when the auger is set to Manual mode. Press and hold button to decrease auger speed. The left LED light is illuminated in Manual mode. • If auger operation is paused, the center LED light illuminates. LeeBoy Model 5300B Compact Paver...

  • Page 60: Lower Left Keypad

    Press the button again to turn off the conveyor. The right LED light illuminates red when off, and blue if the paver is paused while conveyors are operating (or the material has shut off the sensor in AUTO mode). NOTE: Moving the joysticks into neutral pauses conveyor operation. LeeBoy Model 5300B Compact Paver...
  • Page 61 All LED lights illuminate green while the button is pressed. RETRACT RIGHT SCREED EXTENSION Retracts the RIGHT screed extension. • Press and hold button to retract the left screed extension. All three LED lights illuminate green on the button while engaged. LeeBoy Model 5300B Compact Paver...

  • Page 62: Upper Right Keypad

    Sets the asphalt mat thicker and controls the hydraulic tow cylinders. • Press and hold button to raise LEFT tow. All three LED lights illuminate green while engaged. NOTE: Does not function when the grade/slope control is set to AUTO. 4-10 LeeBoy Model 5300B Compact Paver...
  • Page 63 NOTE: In auto mode, if the temperature is above the set point, the center LED is solid blue. If is below the set point, the LED will flash. • Press the button again to turn off (the right LED light illuminates red). • In manual mode the center LED never illuminates. LeeBoy Model 5300B Compact Paver 4-11...

  • Page 64: Lower Right Keypad

    • Press and hold the button to open the hopper wing(s). The center LED light illuminates green while engaged. • This button functions whether the console is active or not. 4-12 LeeBoy Model 5300B Compact Paver...
  • Page 65 • EXTEND RIGHT SCREED EXTENSION Extends the RIGHT screed extension. • Press and hold button to retract the left screed extension. All three LED lights illuminate green on the button while engaged. LeeBoy Model 5300B Compact Paver 4-13...

  • Page 66: Dpf Regeneration (Regen)

    There are several factors that affect how often your DPF regenerates and the life expectancy of your DPF filter: • Grade of engine oil. • Grade of diesel fuel. • Use of additives. • Mileage. • Wear of other components. 4-14 LeeBoy Model 5300B Compact Paver...
  • Page 67 The center of the button ( ) is used to select an Figure 4-4. Engine Screen item (where prompted). Home (Pave / Pressures Screens) Button: Pressing this button toggles between the pave and pressure gauge screens. (Pages 4-22 to 4-26) LeeBoy Model 5300B Compact Paver 4-15...

  • Page 68: Dm430 Engine Icons

    Plus +1 System Fault. If this icon illuminates, a fault exists in the engine ECU (Plus +1). Low Hydrostatic Charge Pressure. If this icon illuminates, the hydraulic charge pressure is low. 4-16 LeeBoy Model 5300B Compact Paver...
  • Page 69 DPF can automatically regenerate. When automatic regeneration occurs, the DPF regeneration icon appears on the screen. However, the operator can choose to activate the regeneration process, depending upon the DPF level (described on Pages 4-30 to 4-32). LeeBoy Model 5300B Compact Paver 4-17...
  • Page 70 Indicator (FMI) that are stored in the system. Pressing the ESC (escape) button navigates to the (Figure 4-10) Engine Diagnostics screen, which displays engine status and important information as shown in Figure 4-8. 4-18 LeeBoy Model 5300B Compact Paver...
  • Page 71 Press Button #2 to view logged engine faults. • Use Buttons #3 and #4 (PREV [previous] and NEXT) to scroll between fault screens. Figure 4-11. Main Controller Offline Alert Screen Figure 4-10. Logged Engine Faults Screen LeeBoy Model 5300B Compact Paver 4-19...
  • Page 72 5. If issues are still present or the engine will not re- if needed. start, contact your authorized dealer for assistance. Figure 4-13. Low Oil Pressure Alert Message Figure 4-12. High Coolant Temperature Alert Message 4-20 LeeBoy Model 5300B Compact Paver...
  • Page 73 Figure 4-16. URGENT Engine Severely Limited Alert If an engine fault has been resolved, the following instructional message may appear: (Figure 4-17) Figure 4-14. URGENT Engine Output Limited Alert Figure 4-17. Restart Alert Message Figure 4-15. Tampering Detected Alert LeeBoy Model 5300B Compact Paver 4-21...

  • Page 74: Pave Screen

    (generator is not shown on the screed keypad). Conveyor speed is shown just below its icon. The auger and conveyor icons display in three color states: Red: Off Green: On Blue: Paused. 4-22 LeeBoy Model 5300B Compact Paver...
  • Page 75 The set point triangle automatically changes color when shifting between low gear [green] or high gear [red]. “FPM-HI [high gear] or “FPM” [low gear] also displays on the FPM (feet per minute) navigation banner above Button #4. LeeBoy Model 5300B Compact Paver 4-23...
  • Page 76 Press Button #1 to view active paving function faults. • Press Button #2 to view logged paving function faults. • Use Buttons #3 and #4 (PREV [previous] and NEXT) to scroll between fault screens. Figure 4-24. Component Engine Start Alert 4-24 LeeBoy Model 5300B Compact Paver...
  • Page 77 NOTE: The downshift will automatically occur if the NOTE: The joystick in the wrong position will be operator slows down. shown in red. Figure 4-28. Downshift Inhibited Alert Figure 4-26. Joysticks Must Be in Neutral Alert LeeBoy Model 5300B Compact Paver 4-25...
  • Page 78 It does not allow the engine RPM to increase to ensure proper lubrication to the turbo and cylinders before increasing RPMs. Figure 4-30. Joysticks Must Be in Neutral Alert Figure 4-32. Throttle Up Inhibited Alert 4-26 LeeBoy Model 5300B Compact Paver...

  • Page 79: Pave Function Fault Codes

    Press Sensor 5 Fault, Propel Right Forward Output Fault, Left Hopper Open Sensor Power Fault Output Fault, Right Hopper Close Input Fault, Left Auger Sonic Output Fault, Right Hopper Open Input Fault, Right Auger Sonic Output Fault, Horn LeeBoy Model 5300B Compact Paver 4-27...

  • Page 80: Operator Settings Screen

    Single/Right Radio Receiver Time Out when putting the paver in reverse. Conveyor Hold: There are two settings for the conveyor hold: Manual and AUTO. • In AUTO mode, the conveyors will stop when the paver stops. 4-28 LeeBoy Model 5300B Compact Paver...
  • Page 81 Screed Actual: This is the actual measured screed temperature. NOTE: If a fault exists in the sensor, FAULT will be shown rather than the temperature. Decrease RPM Increase RPM Button #2 Button #3 Figure 4-34. Pressure Gauge Screen LeeBoy Model 5300B Compact Paver 4-29...

  • Page 82: Dpf And Regeneration

    EXTREMELY HIGH. BE SURE EXHAUST WILL NOT COME INTO CONTACT WITH ANY COMBUSTIBLE MATERIALS. Monitor the surrounding area during regeneration. If unsafe conditions develop, shut the unit off immediately. Figure 4-35. Active Engine Code DPF Alert 4-30 LeeBoy Model 5300B Compact Paver...
  • Page 83 Continued operation without completing a parked regeneration can cause engine damage and will void engine warranty. The operator should perform parked regeneration immediately! Figure 4-37. DPF Exceeds Normal Limits Alert Figure 4-36. Parked Regeneration Required Alert LeeBoy Model 5300B Compact Paver 4-31...

  • Page 84: Parked Regeneration

    (Figure 4-39) NOTE: If the icon background is gray, the function is unavailable (or unneeded) at the moment. Figure 4-38. DPF Must Be Replaced Alert Button Button Button Figure 4-39. Engine Screen Pop-Up Banner 4-32 LeeBoy Model 5300B Compact Paver...

  • Page 85: Driving The Paver

    DRIVING THE PAVER The LeeBoy Model 5300B Compact Paver is equipped with hydrostatic-driven tracks that propel the paver using friction-controlled joysticks. The two joysticks control the speed and direction of the paver in conjunction with the machine speed set in the DM430 digital controller.

  • Page 86: Steering And Speed Control

    Make only SLOW adjustments to the joysticks to turn the paver right or left. 4-34 LeeBoy Model 5300B Compact Paver...

  • Page 87: Paver Operation

    Hose Reel • Operator Platforms: Be sure to wash away solvent and Wand residue so walk boards and operator platforms do not become slippery. Figure 4-42. Spray Down Wand LeeBoy Model 5300B Compact Paver 4-35...

  • Page 88: Hopper

    Press the hopper wing select button once to operate theLEFT hopper wing. The hopper wings are hydraulically opened so the hopper can be filled with paving material. The 5300B • Press the wing selection button again to Compact Paver features a 7-ton, rounded design to operate the right hopper wing.

  • Page 89: Conveyor

    • Irregular movement of the conveyor indicates that the conveyor chain needs adjustment. (See Page 5-12 for adjustment procedure.) NOTE: Check conveyor chain adjustment every 100 hours. LeeBoy Model 5300B Compact Paver 4-37...

  • Page 90: Under Auger Material Cut-Off

    Press and hold the Cut-Off Open button on the lower left illuminates when material reaches the set material height. Press and hold the Cut-Off Close button on the lower left keypad to close the Under Auger Material Cut-off. 4-38 LeeBoy Model 5300B Compact Paver...

  • Page 91: Heating The Screed

    AUTO before paving and when the paver is idle long enough mode. These buttons also adjust for the screed to cool between loads. The 5300B auger speed when in MANUAL mode. Compact Paver is equipped with an electric heating system.

  • Page 92: Manual Tow Points

    4. When desired height is achieved, replace pin and returns. repeat these steps on the opposite side. NOTE: The generator is set at the factory to default at 2100 RPMs. 4-40 LeeBoy Model 5300B Compact Paver...

  • Page 93: Flight Screws

    • If the paver is moving forward, then stops, screed float is paused (the center LED light illuminates when paused). Screed float resumes when joysticks are returned to the forward position. LeeBoy Model 5300B Compact Paver 4-41...
  • Page 94 NOTE: To set the asphalt depth, you can place small starter blocks under the main screed while you make adjustments. (Figure 4-51) Figure 4-53. End Gate Depth Screw Adjustment Figure 4-51. Starter Blocks Location 4-42 LeeBoy Model 5300B Compact Paver...

  • Page 95: Starting To Pave

    STARTING TO PAVE made. 9. When making a joint, the end gate must be set to The LeeBoy 5300B Compact Paver provides superior where it fits flush with bottom of screed. paving for driveways, milled cuts, walking trails, golf cart paths and other confined paving jobs.

  • Page 96: Basic Paving

    If the needle is below the zero, you will have CLOSE position about three feet from the negative crown. end of the pull. 10. Return paver back to starting position to begin the next pull. 4-44 LeeBoy Model 5300B Compact Paver...

  • Page 97: Mat Texture Adjustment

    NOTE: Too much pressure on the back of the screed extension will take the weight off the screed wear plate and cause poor material compaction, resulting in a poor finish. LeeBoy Model 5300B Compact Paver 4-45...

  • Page 98: Milled Cut Paving

    Milled Cut Paving Milled Cut Paving Serious injury or even death can result. The LeeBoy 5300B Compact Paver is ideal for Use extra caution steering when milled-cut paving. Pavement milling is the process loading and unloading the paver as slight steering...

  • Page 99: Unloading

    6. Lower the screed. Shut down the engine. 8. Attach tie-down chains as described in the next section. 9. Ensure that all chains are tightly secured before transporting the paver. LeeBoy Model 5300B Compact Paver 4-47...

  • Page 100: Optional Components

    NOTE: Tow point cylinders will not function manually when the is in the AUTO mode or when the grade/slope control on the control panel is set to AUTO. 4-48 LeeBoy Model 5300B Compact Paver...

  • Page 101: Steering Knob

    It cannot be emphasized enough that the paver needs to be on level ground for correct installation and operation. LeeBoy Model 5300B Compact Paver 4-49...

  • Page 102: 9-Foot Paving Kit

    4. Remove bolt, nut cap on end of main auger. 5. Attach the correct side auger extension to the main The 9-foot paving kit equips the 5300B compact paver auger with hardware just removed. with every component attachment needed to pave widths from seven (7) to nine (9) feet, including shields, 6.

  • Page 103: Magnetic Cup Holder

    Magnetic cup holders can be purchased for use with your machine (and the rest of your fleet). (Figure 4-66) See your authorized dealer for details. Ask for Part Number 1020521. Figure 4-66. Magnetic Cup Holder LeeBoy Model 5300B Compact Paver 4-51...
  • Page 104 Operation NOTES 4-52 LeeBoy Model 5300B Compact Paver...

  • Page 105: Maintenance

    DPF Service ......5-16 Change Air Filter ......5-16 LeeBoy Model 5300B Compact Paver...

  • Page 106: Maintenance

    Conveyor Wear Plates ......5-35 Under Auger Material Cut-Offs ....5-35 LeeBoy Model 5300B Compact Paver...
  • Page 107 Troubleshooting Chart ......5-46 DM430 Diagnostic Trouble Code (DTC) Chart ....5-49 LeeBoy Model 5300B Compact Paver...

  • Page 108: Maintenance Schedule

    Before performing any maintenance procedures on the damage or possible injury. LeeBoy Model 5300B Compact Paver, review the safety When performing any routine information in Section 1. Refer to the Engine Operator’s...

  • Page 109: Routine Maintenance

    If asphalt material is allowed to remain on the paver overnight, possible damage and increased maintenance costs can result upon start- up the next day. Poor housekeeping will increase maintenance costs. LeeBoy Model 5300B Compact Paver...

  • Page 110: Every 100 Hour Or Monthly Maintenance

    5. Replace fuel filter. (Page 5-19) 6. Clean water separator. (Page 5-20) Change the hydraulic oil and filter. (Page 5-21) 8. Perform previous routine maintenance and any other engine preventive maintenance described in the Engine Operator’s Manual. LeeBoy Model 5300B Compact Paver...

  • Page 111: Lubrication

    Conveyor pivot (under conveyor deck) on front of screed (both sides). Weekly Conveyor chain. Daily Grease tracks between track pads daily for efficient operation. Monthly Spray all parts of paver that come into contact with asphalt. Daily LeeBoy Model 5300B Compact Paver...

  • Page 112: Daily Lubrication

    Extension Slide Lubricate chains Auger Chains NOTE: You do not have on both sides. (Both Sides) to remove cover. Spray release agent onto any part of the paver that comes into contact with asphalt daily. LeeBoy Model 5300B Compact Paver...

  • Page 113: Weekly Lubrication

    Adjuster Depth and the screed extension Screw components shown with Shell Avania EP Grease 2 or equivalent Tilt Screw weekly for superior operation. Vertical Adjusters Screed Pivot Auger End Mount Crown Chain Crown LeeBoy Model 5300B Compact Paver...

  • Page 114: Monthly Lubrication

    Plugs with SAE 90 WT gear oil until oil starts to appear at the 3 o’clock plug. 4. Replace both plugs and repeat process on the other torque hub. Figure 5-2. Torque Hub Plugs 5-10 LeeBoy Model 5300B Compact Paver...

  • Page 115: Maintenance Adjustments

    There must be mild tension- -just enough to take up slack and prevent the chains from “knuckling.” Adjustment Bolts Figure 5-3. Conveyor Flight Chain Adjustment Bolts LeeBoy Model 5300B Compact Paver 5-11...

  • Page 116: Conveyor Drive Chains

    Figure 5-4. Conveyor Drive Chain Adjust 3. Turn the chain adjuster to loosen or tighten the chain, leaving approximately 1/4-inch of slack. DO NOT overtighten. 4. Retighten jam nuts. 5. Repeat steps on the other side. 5-12 LeeBoy Model 5300B Compact Paver...

  • Page 117: Auger Drive Chains

    (See Page 5-44 for calibrated and set at the factory. Any adjustment slack tension adjustment.) should only be performed by an authorized LeeBoy If the chains need to be tightened, follow this procedure: dealer. Work not performed by an authorized dealer can damage machine and void the warranty.

  • Page 118: Engine Maintenance

    Maintenance ENGINE MAINTENANCE The 5300B compact paver features the latest in Preventive maintenance on the engine (and other paver emissions compliance and electronically-controlled components) is important for longevity and avoiding engine technology. Advanced emission-control devices costly, unnecessary repairs. Even a dirty air filter...

  • Page 119: Check Engine Lubrication Oil

    6. Fill the engine with 9.5 quarts of oil at the oil fill cap. (Figure 5-7) Check oil level using the oil dipstick. 8. Dispose of used oil in accordance with local and federal environmental laws. LeeBoy Model 5300B Compact Paver 5-15...

  • Page 120: Dpf Service

    DPF efficiency, use API-CJ4 (or ACEA-E9 recheck filter element contact. European equivalent) engine oil. Running the engine at 1800 RPMs will also provide more efficient operation and allow automatic regeneration more efficiently while paving. 5-16 LeeBoy Model 5300B Compact Paver...

  • Page 121: Engine Drive Belt

    3. Wipe oil and grease off the oil separator body and Alternator cover. 4. Insert a new filter element and gasket. 5. Reattach the cover cap to the oil separator body. Belt Figure 5-9. Engine Belt Tension Bolt LeeBoy Model 5300B Compact Paver 5-17...

  • Page 122: Cooling System

    • Check for any internal blockage in the radiator hose. If scale forms on the hose, clean with scala inhibitor (or equivalent). • Check engine cooling fan for damaged or bent blades. Replace if damaged. 5-18 LeeBoy Model 5300B Compact Paver...

  • Page 123: Fuel System

    Explosion Hazard! Stop the engine immediately if any fuel leakage is noted. DO NOT start the engine until the leak has been corrected. Fuel Fuel Fuel Pump Water (w/Bowl Filter) Filter Separator Figure 5-12. Fuel Filters LeeBoy Model 5300B Compact Paver 5-19...

  • Page 124: Fuel Water Separator

    • Keep the hydraulic oil filled to the correct level. 3. Reinsert and tighten. DO NOT overfill the hydraulic oil tank. Leeboy uses a leak-detection dye that may turn the hydraulic oil a slight yellow tint. 5-20 LeeBoy Model 5300B Compact Paver...

  • Page 125: Change Hydraulic Oil And Filter

    5. Place a container with sufficient capacity to collect the hydraulic oil under the hydraulic tank plug. 6. Carefully remove the plug from the bottom of the hydraulic tank and allow all the hydraulic oil to drain into the container. LeeBoy Model 5300B Compact Paver 5-21...

  • Page 126: Electrical System

    Ensure the vent caps are tight to prevent positive (+). solution from entering the cells. 5. Pour clean water over the battery and surrounding area to rinse away the solution. 6. Check vent cap breather openings to ensure they are clear. 5-22 LeeBoy Model 5300B Compact Paver...

  • Page 127: Fuse Panel

    NOTE: Breaker boxes are manufactured to fit all screed and paver combinations. If not all plugs are connected to wires, it may be normal. Be sure to keep open plugs with the plug terminator(s). LeeBoy Model 5300B Compact Paver 5-23...

  • Page 128: Element Resistance Testing

    52.6 - 62.6 Ω faulty element will show high resistance, indicating a bad Screed Extension Elements (2) element. Wattage Per Element 1000 W Total Wattage 2000 W Resistance per Element 52.6 - 62.6 Ω 5-24 LeeBoy Model 5300B Compact Paver...

  • Page 129: Heating Elements

    This adjustment should only be approximately 110 VAC. performed by an authorized LeeBoy dealer. Work not performed by an authorized dealer can damage 2. If the voltage is lower, make certain the generator is machine and void the warranty.

  • Page 130: Generator Capacitor Replacement

    • Examine the routing of the harness and ensure it is not subjected to excessive movement, which often causes broken wiring. Capacitor Figure 5-23. Generator 5-26 LeeBoy Model 5300B Compact Paver...

  • Page 131: Dielectric Grease

    Figure 5-25. Incorrect Application of Dielectric Grease Figure 5-24. Correct Application of Dielectric Grease LeeBoy Model 5300B Compact Paver 5-27...

  • Page 132: Replacement Procedures

    15. If no leaks are noted, let machine idle approximately 10 minutes to allow the pump and motor cases to fill with hydraulic oil before operating. 16. Reattach beacon wire and hood. 5-28 LeeBoy Model 5300B Compact Paver...

  • Page 133: Two-Speed Hydraulic Motors

    Torque Tables in Section 2 to torque screws. Reconnect hydraulic hoses. 8. Start the engine and let machine run for 10 minutes to work air out of the system. Check for any leaks. LeeBoy Model 5300B Compact Paver 5-29...

  • Page 134: Torque Hub

    Once all system connections are made, the motor should be run for 15 - 30 minutes at no-load and half- 5/8-Inch speed to bleed air from the hydraulic system. Bolts (16) Figure 5-31. Torque Hub 5-30 LeeBoy Model 5300B Compact Paver...

  • Page 135: Replace Tracks

    11. Reconnect master pin. 12. Screw track tension manifold relief cartridge back into place and check hydraulic oil level. Add more if needed. LeeBoy Model 5300B Compact Paver 5-31...

  • Page 136: Front Idler And Bushing

    Cylinder cotter pin. 11. Reinstall idler slide bar. 12. Reinstall tracks using Steps 5 - 10 on Slide Bar Bolts the previous page. Figure 5-33. Front Idler, Track Tension Cylinder and Idler Slide Bar 5-32 LeeBoy Model 5300B Compact Paver...

  • Page 137: Track Rollers

    Drive paver forward to rotate track onto top of the sprocket. 11. Place master pin back in track and place thread- locking adhesive on bolts. 12. Tighten relief cartridge in the manifold. (Page 5-45) LeeBoy Model 5300B Compact Paver 5-33...

  • Page 138: Rear Conveyor Shaft, Bearings And Sprockets

    10. Install set screws in the inner sprocket. 6. Reconnect hydraulic hoses to motor. Check for leaks. Conveyor Adjuster Motor Bolts Chain Shaft Sprocket (Inside Tubing) Main Chains Main Conveyor Chains Figure 5-34. Conveyor Components 5-34 LeeBoy Model 5300B Compact Paver...

  • Page 139: Conveyor Wear Plates

    21. Grease bearings by using grease blocks on each side below hopper wing. NOTE: Remove the inner seals from replaced bearings in the tubes to allow grease to enter into the bearing area. LeeBoy Model 5300B Compact Paver 5-35...

  • Page 140: Auger Inner Bearings

    (Figure 5-38) The auger motors should slide down as you loosen the tensioners (tap with a rubber mallet if needed). End Mount Bolt Auger Motor Bolts End Mount Bolt Tensioners Figure 5-38. Auger Motor Bolts and Tensioners 5-36 LeeBoy Model 5300B Compact Paver...

  • Page 141: Auger End Mounts

    8. Reinsert the motor. 9. Cover bolts with thread-locking adhesive, reinsert and tighten. 10. Adjust the chain for 1/4 inches of slack. Lubricate with chain lube. 12. Reconnect the hydraulic hoses and check for leaks. LeeBoy Model 5300B Compact Paver 5-37...

  • Page 142: Main Screed Wear Plate

    This will move the screed frame in and out on the wear plate to help align the bolts on the opposite side. 15. Reinstall the screed covers in reverse order, then the walkboard (if applicable). 5-38 LeeBoy Model 5300B Compact Paver...

  • Page 143: Screed Extension Wear Plate

    Fasten the AOA adjuster back to the wear plate with locknut, washer and shoulder bolt. Adjuster Adjuster Vertical Adjusters Center Bolt Hinge Nuts Shield Pivot Pin Shoulder Bolt and Nut Figure 5-42. Screed Extension Wear Plate Replacement LeeBoy Model 5300B Compact Paver 5-39...

  • Page 144: Welding On Machine

    DO NOT weld on or near fuel tanks. DO NOT weld near electrical components and harnesses. All components should be protected from heat and welding sparks. 5-40 LeeBoy Model 5300B Compact Paver...

  • Page 145: Winterizing For Storage

    If you do not run the engine for six months or months. If storing any longer, drain the DEF fluid into longer, apply engine oil to the valve guide and stem an approved container. seal before starting. LeeBoy Model 5300B Compact Paver 5-41...

  • Page 146: Periodic Maintenance In Storage

    Table 5-5. Relief PSI Chart Function PSI Relief Work Pump Relief set at 3050 PSI. Propel Left Relief set at 3625 PSI. Propel Right Relief set at 3625 PSI. Cylinder Relief set at 3050 PSI. Manifold 5-42 LeeBoy Model 5300B Compact Paver...

  • Page 147: Spraydown Pump (Option)

    Retighten the bleeder valve. NOTE: When starting the spraydown pump or emptying the tank, open the bleeder valve slightly to expel air and facilitate priming. As soon as the pump is operating, close the bleeder valve. LeeBoy Model 5300B Compact Paver 5-43...

  • Page 148: Conveyor Chain Tension Slack Adjustment

    0.4 - 0.6 0.6 - 0.9 1.0 - 1.5 1.4 - 2.1 2.0 - 3.0 45° To Vertical (5 - 8) (10 - 15) (15 - 23) (25 - 38) (36 - 53) (51 - 76) 5-44 LeeBoy Model 5300B Compact Paver...

  • Page 149: Track Tension Pressure

    If the pressure reading is not between this range, the charge pressure needs to be adjusted at the propel pump. Contact your authorized LeeBoy dealer for assistance. Pressure Relief Port B Port A Figure 5-46. Track Tension Manifold LeeBoy Model 5300B Compact Paver 5-45...

  • Page 150: Troubleshooting Chart

    Maintenance Troubleshooting Chart Troubleshooting Chart The troubleshooting chart below identifies the most If the problem persists, contact your authorized LeeBoy common symptoms of mechanical problems. dealer for assistance or repair. SYMPTOM CAUSE REMEDY Defective battery or low battery Replace or charge battery as applicable.
  • Page 151 Check oil cooler and thermostat. Low level in hydraulic tank. Refill to proper level. Clogged filters. Replace filters. Hydraulic pump cavitation or lost power. Suction hose loose. Retighten. Charge pump worn. Rebuild or replace charge pump. LeeBoy Model 5300B Compact Paver 5-47...
  • Page 152 Ensure generator is “spinning.” Check voltage and Generator malfunction. to pave. frequency. Rebuild or replace if needed. Elements have been tested, Faulty element wiring. Inspect and test element wiring. but the breaker still trips. 5-48 LeeBoy Model 5300B Compact Paver...

  • Page 153: Dm430 Diagnostic Trouble Code (Dtc) Chart

    Engine power drops.) Diagnostic counter = zero Barometric pressure (Default value is set in consideration Barometric voltage 4.4V or more. sensor error: High with high altitude usage. Engine power drops.) LeeBoy Model 5300B Compact Paver 5-49...
  • Page 154 Failure of battery. ECU Diagnostic counter = zero recognition of battery voltage is below Battery voltage: Low 8V in 12V system. Faulty starting or EGR stop. engine may stop completely. (Not monitored during cranking.) 5-50 LeeBoy Model 5300B Compact Paver...
  • Page 155 Engine vibration increases slightly. NE-G phase shift. NE: Crankshaft position Large phase shift between NE and G sensor. pulses within +/- 15 degrees. Engine Diagnostic counter = zero hesitates at start-up. G: Camshaft position sensor. LeeBoy Model 5300B Compact Paver 5-51...
  • Page 156 SCV stuck in open Discharge request of supply pump 1347 Key switch turn OFF. position. goes below 0 mm /st and the actual rail pressure is 10 MPa for 26 seconds or more. engine may stop. 5-52 LeeBoy Model 5300B Compact Paver...
  • Page 157 Sensor supply voltage 3: Voltage to sensor is above 5.25V. 3511 Key switch turn OFF. High Faulty starting. Sensor supply voltage 3: Voltage to sensor is below 4.75V. 3511 Key switch turn OFF. Faulty starting. LeeBoy Model 5300B Compact Paver 5-53...
  • Page 158 Engine vibration increases cylinder injectors short to and may stop. ground. Injector charge voltage low. Failure Injector charge voltage 523525 of charge circuit of ECU. Engine may Key switch turn OFF. low. stop. 5-54 LeeBoy Model 5300B Compact Paver...
  • Page 159 (sensor/harness open circuit, sensor error (CAN). CAN signal recovers. ground short circuit, etc.). +B short of air heater +B short circuit of harness. Faulty 523544 Key switch turn OFF. relay driving circuit. starting. White smoke increases. LeeBoy Model 5300B Compact Paver 5-55...
  • Page 160 CAN ETC5 frame time-out error. Key switch turn OFF. frame error. No request to “TSC1 buffer” continues 523596 CAN TSC1 frame error. three times after over-ride control Diagnostic counter = zero. request (other than 0x00). 5-56 LeeBoy Model 5300B Compact Paver...
  • Page 161 Injector drive IC error or Open circuit Internal IC 9VDIC2) clock 523614 of No.1 & 4 cylinder injector or Open Key switch turn OFF. or communication error. circuit of No.2 & 3 cylinder injector. LeeBoy Model 5300B Compact Paver 5-57...
  • Page 162 Maintenance NOTES 5-58 LeeBoy Model 5300B Compact Paver...
  • Page 164 ST Engineering LeeBoy, Inc., dba LeeBoy 500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 Scan QR Code to download and view this manual. www.LeeBoy.com Printed in the U.S.A.

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