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Table of Contents
Related Manuals for GAYLORD CG3 Series
Summary of Contents for GAYLORD CG3 Series
- Page 1 EFFECTIVE DATE 04-2005 GAYLORD VENTILATOR TECHNICAL MANUAL FOR THE “CG3” SERIES WATER-WASH VENTILATORS WITH MODEL C-6000 COMMAND CENTER 10900 S.W. AVERY STREET • TUALATIN, OREGON 97062-1149 U.S.A. 1-800-547-9696 • 503-691-2010 • FAX: 503-692-6048 • email: info@gaylordusa.com...
- Page 2 Gaylord Industries STREET ADDRESS: 10900 S.W. Avery Street, Tualatin, Oregon 97062-8549 U.S.A. PHONE: 503-691-2010 • 800-547-9696 • FAX: 503-692-6048 • email: gaylord@gaylordusa.com • www.gaylordusa.com COMMERCIAL KITCHEN EXHAUST SYSTEMS • FIRE PROTECTION • UTILITY DISTRIBUTION • ROOF TOP UNITS • POLLUTION CONTROL...
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Page 3: Table Of Contents
START-UP INSPECTION REPORT ......................52 LIMITED WARRANTY ......................Inside back cover Patent Pending © Copyright 2002, Gaylord Industries ALL RIGHT RESERVED. NO PART OF THIS BOOK MAY BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM, OR TRANSMITTED IN ANY FORM BY AN ELECTRONIC, MECHANICAL, PHOTOCOPYING, RECORDING MEANS OR OTHERWISE WITHOUT THE WRITTEN PERMISSION OF GAYLORD INDUSTRIES COPYRIGHT 2005. - Page 4 CG3 VENTILATOR DESCRIPTIONS There are 5 different types of CG3 “Classic Gaylord”, water- Summary of CG3 Ventilators: wash ventilators. The differences involve the type and location The CG3 and CG3-FDL are very similar. Both have a damper of fire damper and whether the ventilator has a fire damper. The...
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Page 5: Cg3" Ventilator Descriptions .................................................................................................... 4
CG3 VENTILATOR DESCRIPTIONS... -
Page 6: Cg3" Series Principle Of Operation
"CG3" SERIES VENTILATOR PRINCIPLE OF OPERATION GREASE EXTRACTION The Gaylord “CG3” Series Ventilator extracts up to 95% of the extraction baffle. There is a small sloped grease collecting grease, dust and lint particles from the airstream passing gutter on the back side of the damper which drains off liquefied through it, when operated and maintained in accordance with grease, preventing it from re-entraining into the airstream. - Page 7 "CG3" SERIES VENTILATOR PRINCIPLE OF OPERATION WASH CYCLE The wash cycle is activated each time the exhaust fan is shut off by pushing the “Start Wash” button on the Command COMMAND CENTER Center or as programmed on the clock. When activated the MODEL C-6000 exhaust and supply fans shut off, the damper control is SERIES...
- Page 8 "CG3" SERIES VENTILATOR PRINCIPLE OF OPERATION INTERNAL FIRE MODE — For CG3 and CG3-FDT only! Automatic internal fire protection is accomplished by the 7. A red light on the Command Center illuminates. action of the thermostat(s), which are located at the point 8.
- Page 9 The most common fire system is either a wet chemical type or the Gaylord Quencher water spray system. In the event of If the fire intensifies and the thermostat reaches 250°F, the fire a fire this system would normally be activated and discharged damper would then close and the exhaust fan would shut off.
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Page 10: Daily Operation
Fire following occurs: retardant chemicals should never be applied to any portion of 1. The exhaust and supply fans shut off. The Gaylord Ventilator. If retardant is applied to the ventilator, it must be removed. -
Page 11: Preventive Maintenance
2. Check for proper velocity at air inlet slot. Refer to Pages 21 through 23 for method of checking velocity. Factory trained service agencies are certified by Gaylord Industries, Inc. to perform these inspections. For the name and 3. Test the "Internal Fire Mode" to check for proper damper phone number of your nearest agent visit our web site at closure. -
Page 12: Detergent Pump Operation
DETERGENT PUMP OPERATION The Gaylord Ventilator detergent pump is an integral part of the PREVENTIVE MAINTENANCE wash-down system of The Gaylord Ventilator. The pump is As with any piece of fine equipment, a reasonable amount of located within the control cabinet unless otherwise specified. -
Page 13: Detergent For The Wash System
DETERGENT FOR THE WASH SYSTEM FORMULA G-510 is the only cleaner recommended by Gay- lord Industries for use in the washdown system of The Gaylord Ventilator. FORMULA G-510 is a concentrated colloid cleaner LIMITED WARRANTY specially formulated to remove the daily accumulation of... -
Page 14: Model C-6000 Series Command Center - Instructions
Programmed operations may include: catagories. An overview of the nine menu items are as follows: 1. Starting the exhaust fan once within a 24-hour period. 1. Service - Displays Gaylord's website address: 2. Stopping the exhaust fan and starting the wash cycle gaylordusa.com sequence once within a 24-hour period 2. -
Page 15: Model C-6000 Series Command Center - Instructions
• Press [F3] to increase the Hour 1. Service • Press [F4] to increase the Minutes • Press [F6] [ENTER] to display Gaylord’s web site • Press [F1] to go to the Start time for the Wash on address: gaylordusa.com Sunday (Sun.Wash) - Page 16 MODEL C-6000 SERIES MENU FUNCTIONS t s i l i t ( " " e > > > t i x > s ’ > t i x l i t ( " " t > > > t i x >...
- Page 17 MODEL C-6000 SERIES MENU FUNCTIONS c i t c i t > > > t i x > l i t ( " " e S “ ” e h t i " r f " A " f " ) c i >...
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Page 18: Engineering Data
ENGINEERING DATA FIG. 10A TYPICAL ARRANGEMENT WITH VACUUM BREAKER/CHECK VALVE FOR BACKFLOW PREVENTION FIG. 10B TYPICAL ARRANGEMENT WITH BUILT-IN “RP” DEVICE FOR BACKFLOW PREVENTION... -
Page 19: Engineering Data
ENGINEERING DATA Each Gaylord Ventilator is engineered to properly ventilate ELECTRICAL REQUIREMENTS the specific cooking operation. The exhaust air volume is en- Standard voltage 120 volt, 50/60 Hz. Provide 24 hour, 20 amp gineered as a specific volume per lineal ft. of ventilator and is service. -
Page 20: Rp Device Initial Start Up
If there is still continuous discharge it potable water. The unit provided in the Gaylord control cabinet indicates that foreign material is preventing the first is manufactured by Watts Regulator Co. -
Page 21: Measuring Inlet Slot Velocity
MEASURING INLET SLOT VELOCITY Smoke capture and grease extraction efficiency are depen- Air velocity readings less than what is specified on the “Air dent upon the proper air velocity at the inlet slot of the ventilator. Velocity Chart” may allow smoke and grease to escape the confines of the ventilator and/or reduce grease extraction The “Air Velocity Chart”... - Page 22 The standard instrument used for measuring the inlet velocities 1. It is first necessary to determine if the ventilator includes on a Gaylord Ventilator is a Pacer, Model DA40 or DA4000 Custom Air baffles as shown in fig. 12B. If shop drawings are Digital Anemometer.
- Page 23 °F LINEAL FT. OF HOOD AS AN EXHAUST HOOD WITHOUT EXHAUST DAMPER WHEN EQUIPPED 6. REFER TO GAYLORD VENTILATOR TECHNICAL MANUAL FOR INLET SLOT VELOCITY REQUIREMENTS AND METHOD OF CHECKING VELOCITY WITH FIRE DAMPER LOCKOUT PART NUMBER FDL. 7. ELECTRICAL RATING OF LIGHT FIXTURES: 120 VOLT, 60 HZ. OR 220 VOLT, 50 HZ.
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Page 24: Optional Continuous Cold Water Mist
(Refer to Figure 14) When the exhaust fan is B. Check the cold water mist hand valve in the control started, the solenoid valve in the cold water loop in the Gaylord cabinet to ensure that it is in the “Open” position. -
Page 25: C-6000 Model Identification
C-6000 MODEL IDENTIFICATION OUTPUT C-6000 MODULE DESCRIPTION VERSION MODEL # This control will drive up to 10 damper motors (10 sections of ventilator with electric damper motors). It requires a 100VA Transformer with a reset button. Bottom Terminal = #19 Number of Fuses on Circuit Board = 4 # Damper Positioners = 1 6000-10 ICGL01-100... -
Page 26: Trouble-Shooting
TROUBLE-SHOOTING i t n t a l t i c y t i p i l t l e . y l h t i y t i . l e y t i v i l o l l t i s i t n t a l... -
Page 27: Exhaust Fan
TROUBLE-SHOOTING S " " n " " n g i l P " " i t l l l a t i s y t i y t i S " " n c i t " " t c i t "... - Page 28 TROUBLE-SHOOTING i t n t a l . y l g i l o i t o i t g i l y l t y l l l l a . t i s t i . y l .
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Page 29: Fire Cycle
TROUBLE-SHOOTING i t n t a l i t n y t i r i c . t i " , " d t a t r i c . t i g i l i t n l l a . -
Page 30: Rp Device
TROUBLE-SHOOTING o i t . y r y l l . e l l a i l n i t e l i t n t a l . e l l l i t l a i r i f f I . -
Page 31: Plc Status Light Chart
TROUBLE-SHOOTING PLC STATUS LIGHT CHARTS The following is a list of how the status lights will appear on the PLC (Programmable Logic Controller) that is operating correctly. STANDARD (SINGLE OR SEQUENTIAL WASH) DESCRIPTION - PLC (Inputs) On while “Fire Test Switch” is pushed and held, or hood is in Internal Fire Mode. Off during "Cool Down Cycle"... -
Page 32: C-6000, C-6000-A And C-6000-B Terminal Voltages
TROUBLE-SHOOTING C-6000, C-6000-A and C-6000-B Terminal Voltages (See page no. 25 to determine which model is present) TERMINAL DESCRIPTION FAN OFF FAN ON WASH ON INT. FIRE EXT. FIRE Main Power Connection : Hot 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC Main Power Connection : Neutral... -
Page 33: Model Gpc-6000-Vb Series Control Cabinet
This Control Cabinet Is Used When A Reduced Pressure Principle Device Backflow Preventer Is Not Required And A Vacuum Breaker Is Allowed For Backflow Prevention TYPICAL VACUUM BREAKER CHECK VALVE ARRANGEMENT MODEL "GPC-6000-VB" SERIES CONTROL CABINET GAYLORD DESCRIPTION PART NO. Ball Valve ..............(Specify Size) Solenoid Valve A. -
Page 34: Model Gpc-6000 Series Control Cabinet
MODEL GPC-6000 SERIES CONTROL CABINET This Control Cabinet Is Used When A Reduced Pressure Principle Device Backflow Preventer Is Required. MODEL "GPC-6000" SERIES CONTROL CABINET GAYLORD DESCRIPTION PART NO. Solenoid Valve (Specify Size) A. Replacement Coil (120 Volt) ........ 10156 (220 Volt) ........ -
Page 35: Model Gpc-6000-S Series Control Cabinet
MODEL GPC-6000-S SERIES CONTROL CABINET This Control Cabinet Is Used When Ventilators Are Washed In Sequence Groups. MODEL "GPC-6000-S" SERIES CONTROL CABINET GAYLORD DESCRIPTION PART NO. Solenoid Valve (Specify Size) A. Replacement Coil (120 Volt) ........ 10156 (220 Volt) ........ -
Page 36: Optional Continuous Cold Water Mist
This illustration shows the cold water mist loop only. Parts for the hot water loop are shown on pages 33, 34 and 35. MODEL "GPC-6000-CM" SERIES CONTROL CABINET GAYLORD DESCRIPTION PART NO. 1/2" Ball Valve .............. 11258 1/2" Solenoid Valve NC .......... -
Page 37: Model C-6000 Or C-6000-A Series Control
MODEL C-6000 OR C-6000-A SERIES CONTROL GAYLORD NO. DESCRIPTION PART NO. MFG PART NO. Programmable Logic Controller (PLC) w/ Program 75634 24VDC Power Supply 18863 Fire Test Switch 16894 Damper Positioner 18876 Output Module 18779 PLC to Operator Interface Cable... -
Page 38: Model C-6000-B Series Control
MODEL C-6000-B SERIES CONTROL C -6 0 0 0 -E S P -S C o m p o n e n t S c h e d u l e (1 -3 T r a n sfo r m e r s/ H i g h V o l ta g e P o w e r S u p p l y s) P C . -
Page 39: Damper Control Motor And Cg3-Fdl Wiring
DAMPER CONTROL MOTOR AND CG3-FDL WIRING Used in CG3, CG3-FDL, and CG3-FDT only P C. G AYL O RD DES CRIP T IO N NO . P AR T N O . F or C-6000 or C-6000-A : 30204 Dam per Control M otor - A F 24-S R (24 V olt) ------------------------------------ F or C-6000-B : Dam per Control M otor - A F24-M FT P -10050 (24 V olt) -
Page 40: Detergent Pump
DETERGENT PUMP... -
Page 41: Miscellaneous Ventilator Parts
MISCELLANEOUS VENTILATOR PARTS & & " 2 " 2 & & & & & " 2 F ° " 5 F ° F ° F °... -
Page 42: Wiring Diagrams
WIRING DIAGRAM FOR MODEL C-6000-10 120 VOLT... - Page 43 WIRING DIAGRAM FOR MODEL C-6000-10 220 VOLT...
- Page 44 WIRING DIAGRAM FOR MODEL C-6000-10-A 120 VOLT...
- Page 45 WIRING DIAGRAM FOR MODEL C-6000-10-A 220 VOLT...
- Page 46 WIRING DIAGRAM FOR MODEL C-6000-10-B 120 VOLT...
- Page 47 WIRING DIAGRAM FOR MODEL C-6000-20-B 120 VOLT...
- Page 48 WIRING DIAGRAM FOR MODEL C-6000-10-B 220 VOLT...
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Page 49: Wiring Diagrams
WIRING DIAGRAM FOR MODEL C-6000-20-B 220 VOLT... -
Page 50: Standard Ventilator Models
STANDARD VENTILATOR MODELS Model CG3-BDL Model CG3-BDL-CL Application - Wall mounted canopy Application - For single island style for all types of equipment. arrangements Model CG3-BDL-DS Model CG3-BDL-BB Application - For island style Application - For island style cooking arrangements where one side cooking arrangements over all of the cooking line is light duty equipment duties of equipment. -
Page 51: Metric Conversion Chart
METRIC CONVERSION CHART DIMENSIONS (Feet and Inches) WATER FLOW/VOLUME TO CONVERT MULTIPLY BY TO CONVERT MULTIPLY BY in ......mm ....25.4 U.S. ounce ..... Liters ....02958 in ......cm ....2.54 U.S. gal ....Liters ....3.785 mm ......in ....0.03937 Liters ...... -
Page 52: Start-Up Inspection Report
FIRE MODE TEST: 1. Kitchen make-up air supply is turned on______Yes______No CAUTION: Before any fire tests are performed, check with building superintendent to see if Gaylord control 2. Type of make-up air cabinet is tied into building alarm, monitoring system and/or Fire Department. -
Page 53: Limited Warranty
The Manufacturer’s obligation under this warranty and any warranties implied by law shall be limited to repairing or replacing at its option any part of said equipment when either Gaylord Industries, Inc. or the Licensed Gaylord Manufacturer’s examination shall disclose to its satisfaction to be thus... - Page 54 CERTIFIED SERVICE AGENCY, VISIT OUR WEB SITE: WWW.GAYLORDUSA.COM OR CONTACT US AT: GAYLORD INDUSTRIES 10900 S.W. AVERY STREET TUALATIN, OREGON 97062-1149 U.S.A Phone: 503-691-2010 1-800-547-9696 Fax: 503-692-6048 email: info@gaylordusa.com LOCAL SERVICE AGENCY FORM NO. TM-CG3 0304/30507 © COPYRIGHT 2005, GAYLORD INDUSTRIES LITHO IN U.S.A.