Related Manuals for Hardi ZATURN
Summary of Contents for Hardi ZATURN
- Page 1 ZATURN Original Instruction book 67025102-100 - Version 1.00 GB - 03.2011 www. hardi-es.com...
- Page 2 In the event of any conflicts, inaccuracies or deviations between the English original and other languages the English version shall prevail. Since it is ILEMO-HARDI S.A.U. policy to continually improve our products, we reserve the right to make changes in the design, accessories, specifications and maintenance instructions at any time and without notice.
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Page 3: Table Of Contents
Table of Contents 1 - EC Declaration EC Declaration of Conformity ........................5 2- Safety Operator safety .............................7 Symbols ............................................7 Precautions ..........................................7 3 - Description General information ..........................9 Overview ............................................. 9 Overview ..........................................10 Use of the mist blower ....................................10 Roadworthiness ........................................ - Page 4 Rinsing nozzle ........................................40 Filling the clean water tank ................................... 41 Drain valve ..........................................41 Filling liquid chemicals by HARDI TurboFiller (optional) ......................41 TurboFiller rinsing ....................................... 43 Adjusting the EVC/2 operating unit ................................ 44 Adjusting the BK/2 Operating Unit ................................45 MC/2 operating unit ......................................
- Page 5 Table of Contents Transmission shaft ......................................50 Diaphragm pump ....................................... 50 Filters and fittings ........................................ 50 Fork drawbar .......................................... 51 Ring drawbar .......................................... 51 Articulated drawbar ......................................51 Axles with brake ........................................52 Service and maintenance intervals .....................53 General information ......................................53 Every 10 working hours –...
- Page 6 Table of Contents Index ..............................73...
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Page 7: Ec Declaration
1 - EC Declaration EC Declaration of Conformity Manufacturer: ILEMO HARDI S.A.U. Poligono El Segre, 712, 713 25080 Lleida SPAIN declares the following product(s): ZATURN - was manufactured in conformity with the applicable provisions of the Directive 2006/42/EC on machinery, and... - Page 8 1 - EC Declaration...
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Page 9: 2- Safety
Read and fully understand this instruction book before using the equipment. It is also equally important that other operators of the equipment read and understand this book. If you do not fully understand any part of this instruction book after reading it, please contact your HARDI distributor for further information before using the equipment. - Page 10 2- Safety Service € Always pressure test with clean water before filling with chemicals. Do not remove the hose if the machine is turned DANGER! Do not exceed the maximum recommended r.p.m. € Rinse and wash out the equipment after use and before servicing. €...
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Page 11: Description
3 - Description General information Overview 1. Main tank 6. Rinse tank 2. Front and side level indicator 7. Clean water tank 3. Operating unit 8. Lid of main tank 4. Suction filter 9. Step and TurboFiller 5. Pump 10. Hitch... -
Page 12: Overview
Use of the mist blower The HARDI mist blower is designed for applying chemical products used for crop protection. This equipment may only be used for this purpose. Use of this equipment for other purposes is not allowed. If there is no special law in your region which... -
Page 13: Identification Plate
3 - Description Identification plate The identification plate is located on the front right-hand side of the machine and is riveted to the chassis. It indicates the make, model, serial number, and date of manufacture. The serial number is also engraved onto the chassis. The number is found above the identification plate, as indicated in the picture. -
Page 14: Liquid System
HLC circuit The low pressure circuit is called HLC (Hardi Liquid Circuit). It is alway used in configurations with a diaphragm pump. The pressure manifold is made of plastic and delivers the flow to three different places. The section on the “HLC Pressure Manifold”... -
Page 15: Blue Valve - Blue Disc = Return Valve
3 - Description Blue valve – Blue disc = Return valve Towards agitation Towards the suction pump The position of the return MANIFOLD valve determines where the excess flow from the fluid circuit goes. When the arrow on the handle points to a symbol, the excess fluid will be fully sent towards that function (the example shows agitation). -
Page 16: Suction Filter
3 - Description Suction filter The suction filter is located underneath the three-way suction valve. Safety valve It is made of cast iron and is situated at the front of the machine next to the operating unit. From this manifold it is possible to activate the agitator and the rinsing nozzle for internal cleaning (optional), as well as MAX. -
Page 17: Agitator
3 - Description Agitator At the front and on each side of the inside of the tank there are two ventury-shaped agitators. The agitators activated by a valve on the pressure manifold. Each agitator has a Ø 3mm nozzle (D). Operating unit The mistblower can be equipped with following types of operating units: MC/2, SV/2 and EVC/2 (low pressure). -
Page 18: Chemical Inductor, Turbofiller (Optional)
3 - Description Chemical inductor, TurboFiller (optional) The TurboFiller allows filling of both powder and liquid spray chemicals safe and conveniently when standing next to the machine. The Turbofiller is neatly stowed away to the bay under the main tank when not in use. -
Page 19: Axial Blower Units
Technical information The air kits fitted on the HARDI ZATURN mist blowers are the AG820 and AG920, both having a polyethylene housing and fan blades made of a hardened synthetic material. Their aerodynamic shape offers a high quantity and perfect air distribution, low noise levels and low power consumption when adjusted to standard levels. -
Page 20: Aif Flow For The Ag820 And Ag920 Air Kits
EN 352-1:1992 approved hearing protection or similar. € DANGER! If you notice vibrations or unusual noise, stop the fan immediately and consult your HARDI dealer. Gearbox The AG820 and AG920 are fitted with a 2-speed gear box with a neutral position. -
Page 21: Fan
3 - Description The axial fan has syntetic, impact proof blades resistant to high and low temperatures as well as chemical products. The blades have 4 different angle settings to adjust the air flow. To change the angle see the section “Adjusting the fan”. (page 5.1). -
Page 22: Centrifugal Blower Units
WARNING! The blower units are the most dangerous part of the machine. Do not attempt to alter any of its components without checking with your nearest distributor first. Manipulating blower units to change their characteristics should only be carried out by qualified personnel that has been expressly authorised by ILEMO-HARDI S.A.U. -
Page 23: Air Flow Of Hf540 And Hf540D Centrifugal Blower Units
3 - Description Air flow of HF540 and HF540D centrifugal blower units Blower unit Speed Gear ratio Turbine diameter Power Flow HF540 1st low 1 - 3.6 540 mm 12 kW 8000 m3/h 2nd. high 1 - 4.6 540 mm 16 kW 10000 m3/h Blower unit... -
Page 24: Gear Box
3 - Description Gear box The HF540 and HF540D blowers have a two-speed gearbox with neutral position. Upper pos: High speed Middle pos.: Neutral Lower pos.: Low speed ± DANGER! Do not attempt to engage or disengage the speed with the PTO in operation. -
Page 25: Equipment
3 - Description Equipment Ring drawbar This is attached near the tractor’s rear axle. Before engaging the tractor PTO (Power take-off ), make sure the drawbar pin is firmly in place and secured, and that the tractor’s wheels do not touch the mistblower when turning. -
Page 26: Wedges
3 - Description Wedges The wedges are located on the left-hand side of the machine. They should always be carried in their support so they are available when required. Light kit TThe light kit can be fitted to the rear bumper at the fan. They are connected via a universal plug adaptable to any make and model of tractor. -
Page 27: Pneumatic Spray System
3 - Description Pneumatic spray system The pneumatic system is low pressure. This system takes advantage of the high air speed in the spout outlet to break the spray liquid and give a very fine mist together with turbulence. Using the deflectors at the spout outlet, the mist means that the liquid is distributed uniformly. -
Page 28: Iris System
3 - Description IRIS system The IRIS application system allows for individual air adjustment as each outlet permits steep angling or even closing of the air supply, if necessary. The IRIS system provides the required droplet size and air conduction to the target. -
Page 29: Starting Up
4 - Starting up General information Unloading the mistblower from the truck When loading or unloading the mistblower to/from a lorry by using a lever and pulley or a crane, use the suspension points shown on the diagram and make sure the straps used are strong enough. €... -
Page 30: Mechanical Connections
4 - Starting up Mechanical connections Adjusting the drawbar length 1. Place the jockey wheel in the position indicated in the photo. 2. Loosen the three bolts (A), located in the area where the drawbar is connected in the chassis. 3. -
Page 31: Connecting The Articulated Drawbar
4 - Starting up Connecting the articulated drawbar This is attached to the tractors lower linkage arms. Before connecting the PTO make sure that the diameter of the pins matches the ball diameter on the lower links, that the snap locks are engaged and check that the tractor wheels do not touch the mistblower when turning. -
Page 32: Coupling The Driveshaft
4 - Starting up Coupling the driveshaft Initial installation of the driveshaft may involve having to cut the axle to adapt it to the tractor to which it will be hitched. To hitch it for the first time, proceed as follows: 1. -
Page 33: Hydraulic Connections
4 - Starting up Hydraulic connections General information Make sure that the couplings are clean before fitting them! After pressing the brake pedal and when the system has filled with oil, check the level of hydraulic oil in the tractor and refill if required. -
Page 34: Electrical Connections
μ The control box must be properly attached to prevent it from being hit or excessive vibrations. HARDI The connector type is universal and it should be able to be connected to any tractor. As an emergency solution, remove the connector and splice the wires directly to the battery. -
Page 35: Fluid Circuit
4 - Starting up Fluid circuit Suction filter The mesh size of the standard filter is 50 mesh. 80 and 100 mesh filters are available and can be changed by opening the top lid of the filter. Check the o-ring before replacing the lid and replace it if it is damaged. μ... -
Page 36: Booms
4 - Starting up Booms General information The pneumatic and hydropneumatic booms, B11, B20, B30, B40, B50 and B51 can be easily regulated and adapted to the vegetation, ensuring correct treatment. Regulation is generally mechanical. Some booms, and according to the equipment, also include hydraulic cylinders that allow you to vary the boom or boom arm height individually, for example in the B40 boom. - Page 37 The forward angling is set accordingly to forward speed while spraying. Calibration Enter to www.hardi-international.com and download the Excel programme for calibration. The working distance given in, is total sprayed distance. If two rows of...
- Page 38 4 - Starting up...
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Page 39: Operation
DANGER! If any unusual noise or excessive vibration in the air kit is detected then stop the equipment immediately and have it serviced by an authorised HARDI technician. Selecting the gear The low or high gear can be selected using the specially designed lever. -
Page 40: Single Side Blinds (Optional)
5 - Operation Single side blinds (Optional) The air stream can be blocked to one side to prevent spraydrift towards sensitive areas. This is used when one section valve is shut during spraying along orchard edges, streams, open waters or other sensitive areas where spray drift must be kept away. -
Page 41: Fluid Circuit
ATTENTION! Legislation and requirements vary from country to country. Always follow local legislation in force at any time. ÷ NOTE! It is the responsibility of the sprayer owner/operator to comply with all relevant legislation. HARDI cannot undertake any responsibilities for incorrect operation and use. Filling with water The tank should be filled to a third of its capacity with clean water before adding the chemical product. -
Page 42: Filling Through Tank Lid
5 - Operation Filling through tank lid The tank is filled with water through the filling hole by removing the lid located on the top of the tank. The water used should be as clean as possible to obtain best results. Fill the tank using the filter to prevent impurities from entering the tank. -
Page 43: Filling The Clean Water Tank
A of the drain valve can be adapted to connect a hose with the fitting B so that liquid can be emptied safely. Filling liquid chemicals by HARDI TurboFiller (optional) 1. Fill the main tank at least 1/3 with water (unless otherwise stated on the chemical container label). - Page 44 5 - Operation 5. Engage the hopper transfer device by opening the TurboFiller suc- tion valve and the chemical is being transferred to the main tank. 6. Engage the flushing devise to flush the hopper. If powder chemicals are filled the flushing device must be open before pouring the powder into the hopper.
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Page 45: Turbofiller Rinsing
5 - Operation TurboFiller rinsing Rinsing the TurboFiller and chemical containers are done in the following two ways: When TurboFiller lid is open For cleaning empty containers. Put container over the rotating flushing nozzle in the middle of the TurboFiller so that the nozzle is inside the container. -
Page 46: Adjusting The Evc/2 Operating Unit
3. Close one of the section valves. 4. Adjust the constant pressure valve (D) of the closed section valve HARDI until the pressure gauge shows 10 bar again. 5. Open the section valve again and repeat the procedure with the other section valve. -
Page 47: Adjusting The Bk/2 Operating Unit
5 - Operation Adjusting the BK/2 Operating Unit A manual low-pressure operating unit that can be fitted in configurations with diaphragm pumps. By flipping two lever taps, the right- and left-hand sections of the spray line is opened and closed. Using a mechanical remote ON/OFF control, will control the the will open or close the main valve. -
Page 48: Cleaning
μ ATTENTION! Always read the individual sections. Carefully read the maintenance task instructions before starting. If any part of these instructions is unclear, for safety reasons, please contact your HARDI dealer for further information. μ ATTENTION! A clean mistblower is a safe mistblower. -
Page 49: Cleaning The Tank And Liquid System
5 - Operation Cleaning the tank and liquid system 1. Dilute remaining spray liquid in the tank with at least 10 parts of water and spray the liquid out in the crop/orchard just sprayed. 2. Select and use the appropriate protective clothing. Select detergent suitable for cleaning and suitable deactivating agents if necessary. - Page 50 5 - Operation • When empty, close the TurboFiller suction valve again. • Turn the suction valve towards “Main tank” and the pressure valve towards “Spraying” and spray the liquid in the field just sprayed. Cleaning of Main tank: 5. Turn the suction valve towards “Rinsing tank” and the pressure valve towards “Internal Tank Rinsing”. Remove the filling strainer to avoid any cleaning shadows behind it.
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Page 51: Maintenance
6 - Maintenance Lubrication General information Keep all lubricants clean and stored in a cool, dry place to avoid contamination from dirt and condensed water. Keep all oil filling jugs, funnels and grease guns clean and clean the lubricating points once lubricated. -
Page 52: Transmission Shaft
6 - Maintenance Transmission shaft The universal joints and bearings should be lubricated with grease. At points marked (A), this should be done after every 10 working hours, and the tubes and axles (B) every 50 hours. Remember to lubricate the joints of the transmission shaft between pump and fan gearbox as well. -
Page 53: Fork Drawbar
6 - Maintenance Fork drawbar Keep the moving parts greased through the grease nipple to avoid wear and seizing up. Also grease the contact faces of fork and drawbar. Ring drawbar Keep the moving parts greased through the grease nipple to avoid wear and seizing up. -
Page 54: Axles With Brake
6 - Maintenance Axles with brake The hub is the part of the axle that must be greased. Remove hub cap (A) and grease the inside of the rotating head. Where your machine is fitted with the axle with hydraulic brake, the moving part of the brake (B) must also be greased. -
Page 55: Service And Maintenance Intervals
± WARNING! If you do not feel confident in carrying out some of the maintenace jobs described below, then contact your HARDI dealer’s workshop for assistance. Every 10 working hours – Spray circuit Fill the tank with clean water, activate all the functions and check for leaks using higher spray pressure than normal. -
Page 56: Regular Maintenance
6 - Maintenance Regular maintenance Every 10 working hours – Suction filter To service the suction filter, proceed as follows: 1. Undo the nut (A) and open up the filter. 2. Remove the filter (B) from its housing. 3. Replace the O-rings (C) if necessary. To put it back together: 4. -
Page 57: Every 10 Working Hours - Nozzles
6 - Maintenance Every 10 working hours – Nozzles To clean or replace the nozzles, use a spanner to undo the nut (D). Remove the nozzle and clean it with air, water or a toothbrush. μ ATTENTION! Never use a piece of wire or a needle as this could cause irreparable damage to the nozzle. -
Page 58: Every 1000 Working Hours - Fan Clutch Inspection
6 - Maintenance Every 1000 working hours - Fan clutch inspection Every 1000 working hours or once a year the fan clutch is dismantled for inspection, cleaning and lubrication. 1. Remove the fan clutch from the fan using the puller tool (Part No. 289659) 2. -
Page 59: Occasional Maintenance
6 - Maintenance Occasional maintenance Replacing the 321 valves and diaphragms Diaphragms Dismantle the crankcase (4). Now, the diaphragm (5) can be replaced. Grease the pump if the liquid has leaked to the inside. Make sure that the draining hole is not obstructed. Reassemble the pump again. Torque settings for the 321 are: Cranckcase: 60 Nm / 44.4 lbft Crankshaft: 70 Nm / 51.8 lbft... -
Page 60: Tank Level Indicator Adjustment
Replacing the valves and 363 and 463 diaphragms Model 363 The repair kit for the 363 diaphragm pump (valves, seals, diaphragms, etc.) is available under HARDI part No. 750342. Valves Remove crankcase cover before replacing the valves. Remember their direction in order to assemble them correctly afterwards! μ... -
Page 61: Adjusting The 3-Way Valve
4. Re-assemble in the reverse order, using new parts if necessary. Remember to assemble the chains again. 5. Grease the bearings. μ ATTENTION! Only use original HARDI parts to repair the driveshaft. Replacing the driveshaft crossheads 1. Remove the protection guard as described previously. -
Page 62: Replacing The Seal On The Drain Valve
6 - Maintenance Replacing the seal on the drain valve If the drain valve leaks, the seal and the seat can be replaced as follows: 1. Make sure that the tank is empty and clean. 2. The valve must be closed and the lever loose. 3. -
Page 63: Storing The Mistblower At The End Of The Season
6 - Maintenance Storing the mistblower at the end of the season When the spraying season is over, you should devote some extra time on the machine before storing it. If any chemical residues are left on the mistblower for a long period, it can reduce the service life of the components. To keep the mistblower intact and protect the components, you should perform the tasks as part of an off-season storage programme. - Page 64 6 - Maintenance...
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Page 65: Troubleshooting
7 - Troubleshooting Operational problems General information In almost all breakdowns, the same factors always seem to be present: 1. Small cracks or air leaks in suction side reduce the pump’s capacity or stop suction completely. 2. A blocked suction filter causes the pump not to suck properly. 3. -
Page 66: Fluid Circuit
7 - Troubleshooting Fluid circuit FAULT PROBABLE CAUSE POSSIBLE SOLUTION On activating, the system doesn’t spray Air in the suction line. Check the suction filter o-ring. Check the suction tube and fittings. Check the assembly of the pump crankcase covers and diaphragms. -
Page 67: Blower Unit
7 - Troubleshooting Blower unit FAULT PROBABLE CAUSE POSSIBLE SOLUTION Excessive noise or vibrations in the blower The fan is incorrectly counterbalanced Balance the fan again unit The nuts that hold the air kit are loose. Tighten the nuts. The clutch pads are broken or worn. Change the pads and the clutch springs or replace the clutch for a new one Vibrations or noises in the gearbox... -
Page 68: Electrical Problems
7 - Troubleshooting Electrical problems Emergency function – Fluid circuit In the event of power fault, the EVC/2 operating unit can be used manually. First disconnect the wire from the control box. Then manually turn the green throttle valve on each electric motor to open or close the valve. The problem may result from a blown control box fuse. -
Page 69: Technical Specifications
8 - Technical specifications AXIAL dimensions and weight Dimensions Capacity Air kit Measurements (litres) (model) A x B x C (cm) 1000 AG820 3395x1535x1200 1500 AG820 / 920 3595x1590x1350 2000 AG820 / 920 3945x1590x1500 3000 AG820 / 920 3945x1590x1650 Measurement ‘A’ for sprayer fitted with fork drawbar •... -
Page 70: Conversion Factors (Si To Imperial)
8 - Technical specifications Conversion factors (SI to Imperial) All units used in this instruction book are SI. In some cases, imperial units are used. Use these factors to convert between SI and Imperial units: SI unit Imperial unit Factor Weight x 2.205 Surface area... -
Page 71: Specifications
8 - Technical specifications Specifications Pump model 363/7 4 4 0 2 2 0 Pump model 321/10 2 2 0 Filters and nozzles Filter mesh width 30 mesh: 0.58 mm 50 mesh: 0.30 mm 80 mesh: 0.18 mm 100 mesh: 0.15 mm Temperature and pressure range Working temperature range: 2º... -
Page 72: Approved Configurations
X X X X X X X X X X X X X X X X X *) HARDI Nozzles HARDI 1299-06 (white) to 1299-20 (blue) are equal to ALBUZ ATR - Cheramic **) LECHLER Nozzles Lechler ID 90 deg. nozzle sizes 01 to 06 Cheramic... -
Page 73: Materials And Recycling
8 - Technical specifications Materials and recycling Disposing of the mistblower When the mistblower has reached the end of its useful working life, it must be thoroughly cleaned. The tank, hoses and synthetic fittings can be incinerated in an authorised disposal depot. The metal parts can be scrapped. Always comply with existing local regulations. -
Page 74: Charts
8 - Technical specifications Charts Connections of the electric control box of the EVC/2 operating unit ON/OFF ON/OFF IZQUIERDA DERECHA PRESION Fusible 10A... - Page 75 TurboFiller rinsing, 43 Filling, TurboFiller, 41 TurboFiller suction valve, 16 Filters and nozzles, 69 TurboFiller, filling chemicals, 41 gear, selection, 37 Unloading the mistblower, 27 Use, intended, 10 HLC, Circuit (Hardi Liquid Circuit), 12 Hydraulic connections, requirements, Valves and symbols, 12...
- Page 76 Index...
- Page 77 Spart parts For updated information on spare parts, visit www.agroparts.com. Here you can access information on all spare parts when you register for free.
- Page 78 ILEMO HARDI S.A.U. Poligono Industrial El Segre 712-713 25080 Lleida - SPAIN...