Napa 520-5001 Assembly Instructions Manual

SAFETY INFORMATION

THIS OPERATING MANUAL CONTAINS IMPORTANT SAFETY INFORMATION. READ CAREFULLY AND UNDERSTAND ALL
INFORMATION BEFORE OPERATING THIS TOOL. SAVE THIS MANUAL FOR FUTURE USE.
This symbol alerts you to the possibility
WARNING
of serious injury or death if instructions
are not followed.
This symbol alerts you to the possibility
CAUTION
of damage to or destruction of equipment
if instructions are not followed.
Failure to heed these warnings may result in loss
of load, damage to the press and/or failure resulting
WARNING
in property damage, personal or fatal injury. This
operating manual contains important details concern-
ing the safe operation of this tool. The user must read and understand these details
before any use of the tool. This manual must be retained for future reference.
• Read, study, and understand all instruction manuals packed with this
press before operating.
• Always wear safety goggles.
• Parts being pressed may splinter, shatter, or be ejected from the press
at a dangerous rate of speed. Because of the variety of press applica
tions, it is your responsibility to always use adequate guards and wear
eye protection and heavy protective clothing when operating the press.
• Visual inspection should be made before each use of the press, checking
for signs of cracked welds, bent bed pins, loose or missing bolts, leaks,
or any other structural damage.
• Do not go near leaks. High pressure oil can puncture skin and cause
serious injury, gangrene, or death. If injured, seek emergency medical
help. Immediate surgery is required to remove oil.
• Keep hands and ngers out of the press and away from parts that may
shift and pinch. Do not stand in front of work area when load is applied.
• Always use an accurate pressure gauge to measure pressing force.
• Do not exceed the rated capacity of this press.
• Never tamper with hydraulic system pressure settings.
• Do not substitute bolts, pins or any part of the components. Use only
genuine factory replacement parts.
• Always center load on ram plunger. Offset loads can damage ram and
may cause load to eject at a dangerous rate of speed.
• Remove all loads from press bed before attempting to adjust bed height.
Beware of possibility of falling bed.
• Press only on loads supported by press bed and included press plates.
Do not support loads on oor or press frame.
• When using any accessories such as arbor plates, be certain they are
centered on press bed and are in full contact with press bed.
• Before applying load, be certain all press bed supporting pins are fully
engaged.
• Always use a bearing shield when pressing bearings. Use caution when
positioning work to be pressed to ensure that the item that is to be pressed
cannot be dislodged or broken during press work. This may result in the item
being ejected from the press at a dangerous rate of speed.
• Release hydraulic pressure before loosening any ttings.
• Maintain proper hydraulic uid levels.
• Do not make any alterations to the press.
OWNER/USER RESPONSIBILITY
The owner and/or user must have an understanding of the manufacturer's
operating instructions and warnings before using this press. Personnel involved
in the use and operation of equipment shall be careful, competent, trained,
and quali ed in the safe operation of the equipment and its proper use when
servicing motor vehicles and their components. Warning information should
be emphasized and understood.
If the operator is not uent in English, the manufacturer's instructions and
warnings shall be read to and discussed with the operator in the operator's
native language by the purchaser/owner, making sure that the operator
comprehends its contents.
520-5001 & 520-5001 Operation Manual
MODEL 520-5000 & 520-5001
SHOP PRESS ASSEMBLY INSTRUCTIONS
Owner and/or user must study and maintain for future reference the
manufacturer's instructions. Owner and/or user is responsible for keeping all
warning labels and instruction manuals legible and intact. Replacement labels
and literature are available from the manufacturers.
INSPECTION
Visual inspection of the shop press should be made before each use of the
press, checking for damaged, loose or missing parts. Each press must be
inspected by a manufacturer's repair facility immediately, if subjected to an
abnormal load or shock. Any press which appears to be damaged in any way,
is found to be badly worn, or operates abnormally must be removed from
service until necessary repairs are made by a manufacturers's authorized repair
facility. It is recommended that an annual inspection of the press be made by
a manufacturer's authorized repair facility and that any defective parts, decals
or warning labels be replaced with manufacturer's speci ed parts. A list of
authorized repair facilities is available from the manufacturer.
SAFETY INSTRUCTIONS
• CHECK YOUR LOCAL, STATE AND FEDERAL REGULATIONS
REGARDING THE SAFE USE OF THIS EQUIPMENT.
• Your safety is top priority, please handle equipment with care.
• Fully retract unit and remove all items from the press bed frame.
• Support the press bed, and remove the pins.
• Raise or lower bed to desired height and reinstall press pins. Be certain
pins are fully engaged in the parallel anges of the upright columns.
• Position press on a at, level, hard surface, preferably concrete.
Make sure all nuts and bolts are tight.
• Clear the area of bystanders, especially small children, before using.
• Set the press bed to the required height. The press is most effective
when the work piece is located 1 inch below the ram's retracted position.
The compression stroke can include the entire 5 inch working range.
• The press is designed to exert a force on anything which is positioned
beneath its ram. The work piece can pop out from under the ram at a
high rate of speed and injure someone.
• Pressing Bearings: It is essential that you use the bearing shield when
pressing bearings on or off.
• A bearing shield or screen must be used.
PRESS SPECIFICATIONS
Part No. A B
520-5000 61.5" 20"
520-5001 64.5" 24.5"
A - Total Height
B - Inside Width
C - Press Feet Length
D - Bed Width
E - Stroke (ram travel distance from fully retracted position to fully
extended position)
F - Pin Diameter
G - Press Plates Included
1
C D E F
26" 8.75" 5" .75"
26" 11.25" 5.125" 1"
Rev: 02/15/07
G
Y(2)
Y(2)