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MDC XT17-HRTDB Owner's Manual

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XT17-HRTDB
OFFROAD CARAVAN
OWNER'S MANUAL
EDITION: 2021 - Version 1
www.marketdirect.com.au
Phone: 1300 494 494
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved

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Summary of Contents for MDC XT17-HRTDB

  • Page 1 XT17-HRTDB OFFROAD CARAVAN OWNER’S MANUAL EDITION: 2021 - Version 1 www.marketdirect.com.au Phone: 1300 494 494 Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved...
  • Page 2 Vehicle Electrical Requirements ........9 Charging the Caravan ............28 Brake Controller ..............9 Preparing for Bad Weather ........... 28 Correct Vehicle Wiring for MDC Caravans ....9 Packing Down Your Caravan......... 28 Trailer Lights ................ 10 Storage & Care ..............29 Charging Camper/Caravan While Driving ....10 Care and Maintenance of the Caravan ......
  • Page 3 Important Safety Notice ..........37 Resetting Breakers ............56 Brake Adjustment .............. 37 High Load Breakers ............56 Brake Cleaning and Inspection ........37 Medium Load Breakers ........... 56 Brake Lubrication .............. 37 Breaker Locations.............. 57 Magnets................. 38 Under Bed Beside Batteries .......... 57 Shoes and Linings ..............
  • Page 4 Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved All files and information contained in this Owner’s Manual are copyright by Market Direct Group Pty Ltd, and may not be duplicated, copied, modified, or adapted, in any way without our written permission. Our Owner’s Manual may contain our service marks or trademarks as well as those of our affiliates or other companies, in the form of words, graphics, and logos.
  • Page 5 BUILD DATE: TARE: ATM: TYRE SIZE: DEALER: DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC ® www.marketdirect.com.au Ph: 1300 494 494...
  • Page 6 Off road caravanning is a rewarding way to travel and see our great country. Owning an MDC Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to have the best possible owner experience and enjoy the great outdoors.
  • Page 7 Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC products, the “toe in” is measured in millimeters at the front of the tyre from the chassis rail.
  • Page 8 Specifications SIZE (CLOS ED WITH AC) 2365mmW x 7150mmL x 3040mmH SIZE (O PEN ED WITH AC) 5770mmW x 7655mmL x 3040mmH S T Y LE 17’ hybrid offroad caravan TOWBALL WEIG HT Approx. 258kg TARE WEIG HT Approx. 2890kg 3500kg B ERTH 2 Adults &...
  • Page 9 MDC Contact Details and Stores QUEENSLAND Brisbane Caboolture 3/711 Beaudesert Rd 4 Boeing Place Rocklea QLD 4107 Caboolture QLD 4510 NEW SOUTH WALES Sydney Newcastle 1/12 Avalli Road, Unit 1, 2364 Pacific Hwy Prestons NSW 2170 Heatherbrae NSW 2324 VICTORIA...
  • Page 10 Caravan to sway and/or roll excessively left and right. The industry optimum ball weight on a caravan is between 9 and 11% of the total Caravan weight. MDC Caravans fit into this category and 10% should be used as the starting point.
  • Page 11 Jacking Your Caravan Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated. A suitably rated “High Lift”...
  • Page 12 Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lead acid batteries, have someone nearby in case of an emergency. Study and follow all the battery manufacturer’s specific precautions when installing, using, and servicing the battery connected to the inverter.
  • Page 13 To comply with national laws on breakaway systems, you must supply a maintenance charge to the battery/batteries that power the system should it be activated. In all MDC products, the breakaway is powered by the house batteries in the caravan. For this purpose and Anderson plug connection is fitted to all MDC caravans on the drawbar. Your vehicle will need to be fitted with a power supply to a 50 amp Anderson plug near the towbar so the trailer can be connected.
  • Page 14 50 amp fuse or circuit breaker at the battery Notes: The Projecta IDC25 DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input. By providing accessory power to the number 12 pin, the trigger for the IDC25 will be set off to take power from both the Anderson plug and the solar panels.
  • Page 15 Gas & Appliance Safety Gas Certification Your Caravan has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorised person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances.
  • Page 16 Gas Appliance Safety • Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out. Never interfere with this function or replace appliances with a non-certified type. • Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the safety and operation of the gas appliance.
  • Page 17 Caution To use your inbuilt Truma hot water system, the external flue covers must be removed prior to starting the unit. Ventilation and Flues • Check all permanent ventilators, flues (if applicable) and vents to ensure they are clear, open and unrestricted. •...
  • Page 18 Using the Caravan Weights and Payload Capacities The information plate attached to the drawbar of your caravan displays the relevant weights and weight capacities of the van. How to Load Your Caravan It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a Caravan to sway and/or roll excessively left and right.
  • Page 19 Ball Weight When loading your caravan, the ideal ball weight once loaded is approximately 10% of the total weight of the caravan. Use a ball weight scale to identify the ball weight and load the caravan in a manner that achieves the desired 10%.
  • Page 20 Pre-Trip Inspection Tyres Before any trip check the following: • Correct tyre pressures • Tyres are in good condition free from damage and uneven wear. • Tread is of legal and acceptable depth. Wheel Nuts • Ensure wheel nuts are tensioned to the correct torque using a torque wrench. •...
  • Page 21 Setting Up the Caravan Finding a Suitable Spot When choosing a spot to set up your caravan, start with a flat area with no overhanging trees. Birds and bats occupying trees can defecate leaving droppings on your caravan that can damage paint and leaves and sap can also stain the coating.
  • Page 22 Awning When extending the awning always support to front as it extends. Do not allow the awning to carry the full extended weight as this may damage the hinges. Support the end manually by hand or by using the extendable legs. When used as an awning only with no annex setup, it is only suitable for mild weather conditions and should be packed away in high winds.
  • Page 23 Kitchen Before sliding out kitchen, raise the pad bolt and turn to lock in the up position (Fig: 2) Push down blue latch on the slide mechanism and pull kitchen out. (Fig: 2a) When kitchen is extended fit the support leg into its receiver (Fig: 3) Extend support leg and secure locking screw (Fig: 3a) CAUTION CAUTION –...
  • Page 24 Control Panel • Control panel with functions indicated. • Stereo Main Switch & Breaker • DC Outlet Switch & Breaker • Lights Main Switch & Breaker • Fridge Main Switch & Breaker • Water Pump Main Switch & Breaker • DC outlet &...
  • Page 25 Towing the Caravan Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. www.marketdirect.com.au Ph: 1300 494 494...
  • Page 26 Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.
  • Page 27 Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it. Locking plate should be in unlocked position as shown.
  • Page 28 STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.
  • Page 29 Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position. STEP 2 Lift the coupling up off the tow pin.
  • Page 30 Connecting the Breakaway The breakaway lanyard is connected to a simple switch on the drawbar. When connecting the lanyard to the tow vehicle it should be connected to a solid part of the vehicle. Do not incorporate its connection with the safety chains. Breakaway Switch Lanyard Connection •...
  • Page 31 Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles. Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination.
  • Page 32 Charging the Caravan Mains Power You caravan will charge from mains power via the Projecta 7 stage charger. Ensure the charger is plugged into its dedicated outlet in its bay and is switched on. The factory batteries in your XT12 are AGM and the charger must be set for AGM batteries.
  • Page 33 Storage & Care Long Term Storage To maximise the life of your caravan you should consider additional protection from the elements. UV light and moisture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment.
  • Page 34 Care and Maintenance of the Caravan Protection of Finishes Paint: The paint coatings on your caravan are no different to that of your car in that they need regular care and maintenance. Washing: Only use mild detergents free of ammonia when washing your caravan. Always check the label to ensure the washing solution is nonabrasive, contains no ammonia or caustics.
  • Page 35 Fabrics Fabrics may not be colourfast and should be washed gently by hand on their own or dry cleaned. Shade and screen care • Do not close blinds while window is open. Air pressure can dislodge the blind material from its guide damaging it.
  • Page 36 Winegard Sensar III Antenna (optional Extra) Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufac- turers specified schedule. www.marketdirect.com.au Ph: 1300 494 494...
  • Page 37 www.marketdirect.com.au Ph: 1300 494 494...
  • Page 38 Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench. Never trust a “rattle gun” as these may over or under tighten. A quality torque wrench will ensure nuts are tightened correctly. It’s important to remember to check your wheel nuts at 50km, 500km and 1000km and periodically thereafter.
  • Page 39 CAUTION Hand Brake Parking brakes are mechanically operated by cable means. The cable attachment occurs outside of the brake backing plate. Cable force applied to the parking lever creates a torque through the pivot pin and cam assembly. Torque transferred to the parking cam results in a spreading force between the primary and secondary shoes. The shoes in turn, move towards the drum until contact is made.
  • Page 40 2020 Onwards Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: Loosen locknut A Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. Re-tighten locknut A For extended adjustment or to balance left and right cables: Choose the side you want to adjust and undo locknut B.
  • Page 41 Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments.
  • Page 42 It is important to replace both shoes on each brake and both brakes of the same axle. This is necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available from our outlets.
  • Page 43 Wheels and Tyres Highway Your camper is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” tyre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the camper is 40-43psi.
  • Page 44 Electrical Systems Charging from your Vehicle To charge your caravan effectively while driving you will need to have 12-volt power supplied from your tow vehicle to a 50amp Anderson plug near your towbar. Wiring and supply should be compatible for 50 amps. A 12-pin trailer plug is also required.
  • Page 45 12 Volt Wiring Diagram Main Circuit www.marketdirect.com.au Ph: 1300 494 494...
  • Page 46 Truma Rapid Hot Water System Operating Instructions General Safety *Read the included Truma operation manual supplied with you trailer. The use of upright gas cylinders from which gas is taken in the gas phase is mandatory for the operation of gas regulators, gas equipment and gas systems.
  • Page 47 Any work involving connection or interconnecting wiring must be carried out by a licensed electrician. If the • mains cable (supply cord) is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. •...
  • Page 48 Residues of frozen water can prevent filling if there is a frost. The water heater can be defrosted by switching on the heater for a short period (max. 2 minutes). Frozen pipes can be defrosted by heating the room. • If just the cold water system is being used, without water heater, the heater tank is also filled up with water.
  • Page 49 Switching On Gas Operation Never operate the heater without water in it! If the wall cowl is positioned close to an opening window (or hatch) – in particular directly under it – the window must remain closed when the water heater is in use (see warning plate). Removing The Cowl Cover •...
  • Page 50 Red Indicator Lamp “Fault” The red indictor lamp (a) lights up if there is a fault. For possible causes please refer to “Fault finding” on page 6. To unlock, switch off the appliance, wait 10 minutes, and switch on again. Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel.
  • Page 51 Water Heater Trouble Shooting Gas Operation Symptom Cause Remedy When switching on, No 12 V DC supply voltage. Check the power supply (operation voltage min. 10.5 V). Check the heater does not the Truma UltraRapid fuse (refer to maintenance “Fuses”). operate.
  • Page 52 Water Pumps The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification.
  • Page 53 Connecting the Gas Your caravan is fitted with plumbed gas with the regulator and gas bottle placement at the front of the trailer. Always ensure gas bottles are serviceable and within the 10-year service life. This information is stamped on the bottle base. Once you connect your gas bottle you can connect the external BBQ gas hose to the bayonet connection provided.
  • Page 54 “Cassette Tank Cleaner” is the Kem Green for better recommended product for environmental performance. this application. Flush Water Tank: Only suitable for MDC models that have a toilet flush tank. ***Do not add to main water tanks! *** Grey Water Tank: Thetford recommend “Aqua...
  • Page 55 Useful Accessories Levelling Blocks These are excellent for levelling your trailer on set up. Stabiliser legs are not meant for correcting the trailer angle, they are there to keep it stable when people are in it. Using levelling blocks will extend the service life of the stabiliser legs and make set up much safer and faster.
  • Page 56 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle. Rock Tamer and Stone Stomper are two of the most commonly used. Rock Tamer Stone Stomper www.marketdirect.com.au Ph: 1300 494 494...
  • Page 57 Trouble Shooting Electrical Mains Power Symptom Possible Cause Remedy Mains power not connected Connect mains power No power to power outlets RCD tripped Reset RCD Fig. 1 Mains power not connected Connect mains power RCD tripped Reset RCD Fig. 1 Aircon main turned off (Dometic) Switch on air con on unit Air Conditioner not working...
  • Page 58 NOTES* Expectations of a 300 watt solar charging system need to be reasonable. Running two fridges without adding additional solar and following best practice with pre-cooling and packing will greatly reduce battery life and the ability of the solar panels to keep up with power needs. Using inverters will very quickly diminish battery capacity.
  • Page 59 Control Panel & Accessories Symptom Possible Cause Remedy Flat batteries Charge batteries Control panel won’t switch on Reset circuit breaker CB1 Fig.1 & Tripped circuit breaker Fig. 2 Reset circuit breaker above circuit Accessory circuit not working Tripped circuit breaker switch by pushing in.
  • Page 60 Resetting Breakers There are primarily 3 types of breakers in MDC caravans and campers. The most obvious are the push to reset breakers on the control panel. These you simply push and if it resets you will hear a click.
  • Page 61 Breaker Locations CB’s 2-7 Under Bed Beside Batteries Side Of Cupboard Opposite Door www.marketdirect.com.au Ph: 1300 494 494...
  • Page 62 Trouble Shooting Water Problem Possible Cause Remedy No power from control panel. Check circuit breaker. Flat Battery. Charge battery. Pump not working (no noise) Faulty pressure switch. Replace pump, Contact dealer for replacement. Bad electrical connection. Check connections with multimeter or test light. Airlock in water lines.
  • Page 63 Trouble Shooting Brakes Problem Possible Cause Remedy Open Circuits. Find and correct. Severe under adjustments. Adjust brakes. No Brakes Faulty controller. Test and correct/replace. Short circuits. Find and correct. Great or oil on linings or magnets. Clean or replace. Corroded connection. Clean or replace connectors.
  • Page 64 Handy Tips Driving Off Road Towing your caravan off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry enough spare parts and supplies to cater for a “worst case scenario.” Always perform preventative maintenance and daily checks. Minimum trailer spares would consist of: •...
  • Page 65 Creek and River Crossings These crossings can be extremely dangerous even in low water levels and should never be attempted in times of even mild flooding. Towing a camper or caravan greatly elevates the risk in this situation and should never be attempted unless you are completely assured it is safe to do so.
  • Page 66 Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully.
  • Page 67 If we approve a warranty claim, then the work performed to remedy that claim must be performed either by us or by a person whom we approve in writing to do that work. If you have rectification works performed by an unapproved third party, whether under an approved warranty claim or otherwise, then we may not be responsible for the costs of those works, and this Warranty shall not cover those works, or any damage or loss of value arising from those works.
  • Page 68 FACTORY SECONDS, EX-DEMONSTRATION AND DAMAGED GOODS From time to time, we may offer for sale items marked as “factory seconds”, “ex-demonstration”, or “damaged”. This Warranty does not apply to any goods sold under these markings. If other warranties apply to goods sold while marked as “factory seconds”, “ex-demonstration”, or “damaged”, then those warranties will apply the standard for a product with those markings, which will be a lower standard than that for a product sold as new.
  • Page 69 • If we have insufficient information to either accept or reject a claim, we will ask you to provide us with more information to allow us to make that decision. We may require any kind of information which we consider to be relevant to the decision, which may involve questions about the use of the products, photographs of the products, or about the maintenance history of the products.
  • Page 70 Travel Record Your camper service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...
  • Page 71 Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...
  • Page 72 Mechanical Maintenance Maintenance is essential to keep your caravan in a safe and usable condition. Caravans are no different to any other motor vehicle and require servicing at regular intervals which may vary according to use and the environment in which it is used.
  • Page 73 Suspension Suspension maintenance should be done as per the schedule contained in this booklet. Regular lubrication and inspection are critical, and the grease points are indicated below. Regular checks of the torque on the trailing arm bolts indicated will prolong correct wheel alignment.
  • Page 74 Hub Assembly www.marketdirect.com.au Ph: 1300 494 494...
  • Page 75 Trailing Arm Bushes www.marketdirect.com.au Ph: 1300 494 494...
  • Page 76 Service Record 500 KM FIRST SERVICE CHECKED Hitch • Check hitch bolts to 76Nm. • Lubricate with high temp bearing grease. Handbrake • Inspect and adjust handbrake. Brakes & Bearings • Inspect and adjust brakes. Check bearings are well greased and crown nut is correctly tightened.
  • Page 77 Every 6 MONTHS / 5,000KM SERVICE CHECKED Hitch • Check hitch bolts to 76Nm. Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm. Brakes •...
  • Page 78 12 MONTHS / 10,000KM SERVICE CHECKED Chassis and Suspension Hitch • Inspect for damage and lubricate. Check bolt Torque to 76Nm. Jockey Wheel • Inspect for condition and operation. Breakaway • Check for correct operation. • Inspect lanyard and clip. Drawbar •...
  • Page 79 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor. General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly. Fire Extinguisher •...
  • Page 80 18 MONTHS / 15,000KM SERVICE CHECKED Hitch • Check hitch bolts to 76Nm. Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm. Brakes •...
  • Page 81 24 MONTHS / 20,000KM SERVICE CHECKED Chassis and Suspension Hitch • Inspect for damage and lubricate. Check bolt Torque to 76Nm. Jockey Wheel • Inspect for condition and operation. Breakaway • Check for correct operation. • Inspect lanyard and clip. Drawbar •...
  • Page 82 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor. General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly. Fire Extinguisher •...
  • Page 83 30 MONTHS / 25,000KM SERVICE CHECKED Hitch • Check hitch bolts to 76Nm. Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm. Brakes •...
  • Page 84 36 MONTHS / 30,000KM SERVICE CHECKED Chassis and Suspension Hitch • Inspect for damage and lubricate. Check bolt Torque to 76Nm. Jockey Wheel • Inspect for condition and operation. Breakaway • Check for correct operation. • Inspect lanyard and clip. Drawbar •...
  • Page 85 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor. General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly. Fire Extinguisher •...
  • Page 86 42 MONTHS / 35,000KM SERVICE CHECKED Hitch • Check hitch bolts to 76Nm. Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm. Brakes •...
  • Page 87 48 MONTHS / 40,000KM SERVICE CHECKED Chassis and Suspension Hitch • Inspect for damage and lubricate. Check bolt Torque to 76Nm. Jockey Wheel • Inspect for condition and operation. Breakaway • Check for correct operation. • Inspect lanyard and clip. Drawbar •...
  • Page 88 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor. General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly. Fire Extinguisher •...
  • Page 89 54 MONTHS / 45,000KM SERVICE CHECKED Hitch • Check hitch bolts to 76Nm. Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm. Brakes •...
  • Page 90 60 MONTHS / 50,000KM SERVICE CHECKED Chassis and Suspension Hitch • Inspect for damage and lubricate. Check bolt Torque to 76Nm. Jockey Wheel • Inspect for condition and operation. Breakaway • Check for correct operation. • Inspect lanyard and clip. Drawbar •...
  • Page 91 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor. General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly. Fire Extinguisher •...
  • Page 92 66 MONTHS / 55,000KM SERVICE CHECKED Hitch • Check hitch bolts to 76Nm. Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm. Brakes •...
  • Page 93 72 MONTHS / 60,000KM SERVICE CHECKED Chassis and Suspension Hitch • Inspect for damage and lubricate. Check bolt Torque to 76Nm. Jockey Wheel • Inspect for condition and operation. Breakaway • Check for correct operation. • Inspect lanyard and clip. Drawbar •...
  • Page 94 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor. General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly. Fire Extinguisher •...
  • Page 95 78 MONTHS / 65,000KM SERVICE CHECKED Hitch • Check hitch bolts to 76Nm. Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm. Brakes •...
  • Page 96 84 MONTHS / 70,000KM SERVICE CHECKED Chassis and Suspension Hitch • Inspect for damage and lubricate. Check bolt Torque to 76Nm. Jockey Wheel • Inspect for condition and operation. Breakaway • Check for correct operation. • Inspect lanyard and clip. Drawbar •...
  • Page 97 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly. Fire Extinguisher •...
  • Page 98 Supplier Contact Details Dometic Thetford Australia https://www.dometic.com/en-au/au/contact-us Address: 41 Lara Way, Campbellfield VIC 3061 Phone: (03) 9358 0700 Email: infoaus@thetford.com.au Cruisemaster Leisure-Tec Australia Pty Ltd (Truma Hot Water) Address: 352B Bilsen Road, Geebung QLD 4034 50 Metrolink Circuit Campbellfield VIC 3061 Phone: (07) 3624 3800 Phone: 1300 072018 Email:...
  • Page 99 Collie Geraldton 96 Forrest Street, Collie WA 6225 Unit 1, 75 Flores Road, Geraldton WA 6530 Ph: (08) 9734 1624 Ph: (08) 9964 4655 Email: collie@statewidebearings.com.au Email: geraldton@statewidebearings.com.au Karratha Kalgoorlie 51 Orkney Road, Karratha WA 6714 5 Darcy Lane, Kalgoorlie WA 6430 Ph: (08) 9144 2333 Ph: (08) 9091 4111 Email:...
  • Page 100 Guide to Video Library Handover Video Setup Tutorial Watch this handover tutorial which will explain all the View this video for setup instruction features and their correct use Scan the code or go to Scan code or go to https://youtu.be/M4zfmti-uD0 https://youtu.be/7Zr3PdzcfmQ Pack Down Tutorial External Ensuite Setup...