MDC XT 10E Owner's Manual
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MDC XT 10E Owner's Manual

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XT 10E
OFFROAD HYBRID CARAVAN
____________________________________________________________________________________
OWNER'S MANUAL
15 Year Anniversary Edition - Version 1
www.marketdirect.com.au
* 15 Year Anniversary Model Shown
Phone: 1300 494 494
I
www.marketdirect.com.au
I
Contents 1
Ph: 1300 494 494
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved

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  • Page 1 XT 10E OFFROAD HYBRID CARAVAN ____________________________________________________________________________________ OWNER’S MANUAL 15 Year Anniversary Edition - Version 1 www.marketdirect.com.au * 15 Year Anniversary Model Shown Phone: 1300 494 494 www.marketdirect.com.au Contents 1 Ph: 1300 494 494 Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved...
  • Page 2 OU MUST CARRY OUT YOUR OWN RISK ASSESSMENTS AS YOU WORK MDC Group PTY LTD does not accept any and all liability which may arise because a user of this publication fails to follow directions in the publication or safe work methods associated with use and maintenance of the product.
  • Page 3 TARE WEIGHT: ATM: TYRE SIZE: DEALER: DISCLAIMER: by receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC® www.marketdirect.com.au Contents 3 Ph: 1300 494 494...

  • Page 4: Table Of Contents

    ........40 ACKING ARAVAN Brake Controller ............14 STORAGE & CARE ..............41 Correct Vehicle Wiring for MDC Caravans ..14 ................42 ECURITY Trailer Lights ..............15 CARE AND MAINTENANCE OF THE CARAVAN ..43 Charging Camper/Caravan While Driving ..15 ............
  • Page 5 Adjuster Automotive Type ........50 Shutdown ............... 68 ......51 Trouble Shooting ............69 ORRECT SE OF LECTRIC RAKES ..........51 USEFUL ACCESSORIES ............70 MPORTANT AFETY OTICE ............51 TROUBLE SHOOTING ............72 RAKE DJUSTMENT ........51 12 V ............

  • Page 6: Introduction

    WELCOME TO MDC Off road caravanning is a rewarding way to travel and see our great country. Owning an MDC Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to have the best possible owner experience and enjoy the great outdoors.

  • Page 7: Terminology & Abbreviations

    Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC products, the “toe in” is measured in millimeters at the front of the tyre from the chassis rail.

  • Page 8: Specifications

    2.4GHz digital wireless rear view camera + 5" portablemonitor DECAL DESIGN Special edition 15 year anniversary decal design COUPLING LOCK MDC LOK - coupling lock BATTERY LiFePRO+™ 12V 200Ah Lithium Iron Phosphate battery AC (240V) CHARGER Projecta IC50 - 12V automatic 50A 5-stage lithium battery charger...
  • Page 9 LIGHTING EXTERNAL 12V LED lighting throughout, position markers, indicator & stop/tail lights + awning and rear wall lighting with blue light up entry door grab handle POWER OUTLETS INTERNAL 3 x 12V accessory sockets 2 x 5V dual USB charging ports (1A & 2A split) 1 x F-type TV outlet 2 x 240V double pole GPOs POWER OUTLETS EXTERNAL 2 x Anderson plugs 1 x 12V accessory socket...

  • Page 10: Mdc Contact Details

    MDC Contact Details QUEENSLAND Brisbane Caboolture 3/711 Beaudesert Rd 4 Boeing Place Rocklea QLD 4107 Caboolture QLD 4510 NEW SOUTH WALES Sydney Newcastle 1/12 Avalli Rd Unit 1, 2364 Pacific Hwy Prestons NSW 2170 Heatherbrae NSW 2324 VICTORIA Melbourne Campbellfield...

  • Page 11: Safety Information

    Caravan to sway and/or roll excessively left and right. The industry optimum ball weight on a caravan is between 9 and 11% of the total Caravan weight. MDC Caravans fit into this category and 10% should be used as the starting point. Modifications to The Product Gas Systems The installed gas system on this product is an approved and certified installation.

  • Page 12: Jacking Your Caravan Orc

    Jacking Your Caravan or Camper Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated.

  • Page 13: Electrical Safety

    Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lithium batteries, have someone nearby in case of an emergency. Study and follow all the manufacturer’s specific precautions when using and servicing the battery and connected appliances.

  • Page 14: Vehicle Electrical Requirements Brake Controller

    Vehicle Electrical Requirements Brake Controller All MDC campers and caravans require an electric brake controller to be fitted to the tow vehicle by law. There is a wide range of controllers available that are suitable. Correct Vehicle Wiring for MDC Caravans To comply with national laws on breakaway systems, you must supply a maintenance charge to the battery/batteries that power the system should it be activated.

  • Page 15: Trailer Lights

    2. 50amp fuse or circuit breaker at the battery Notes: The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input. By providing accessory power to the number 12 pin, the trigger for the IDC25L will be set off to take power from both the Anderson plug and the solar panels.

  • Page 16: Trail-Assure Electronic Stability Control System

    Trail-Assure Electronic Stability Control System As an added safety feature, your 15-year anniversary model caravan is fitted with a Trail-Assure BG-5000 electronic stability control system. This is an asymmetric braking system that uses onboard measuring instruments to determine which wheel brakes to apply, and how often, to increase the stability of your caravan while driving.
  • Page 17 There is a status light indicator used to determine the functionality and modes of the unit. It is located on the drawbar for ease of access. When inactive the system will enter sleep mode to conserve power. To wake the system and check operation, connect the tow plug to your vehicle and turn on your vehicle.
  • Page 18 The BG-5000 is self-diagnosing and in the unlikely event that you need to troubleshoot your unit, identify this module, and determine the series of lights displayed. Refer to the below table to identify the status of the unit. LIGHT ACTION CONDITION CORRECTIVE ACTION Solid GREEN...
  • Page 19 Disclaimer: Electronic stability control systems are NOT substitutes for safe driving or towing practices. In no event shall MDC be liable for loss or damage caused by misuse, modifications, or unsafe driving/towing practices. www.marketdirect.com.au...

  • Page 20: Gas & Appliance Safety

    Gas & Appliance Safety Gas Certification Your Caravan has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorized person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances. General Safety •...

  • Page 21: Gas Appliance Safety

    Gas Appliance Safety • Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out. Never interfere with this function or replace appliances with a non-certified type. • Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the safety and operation of the gas appliance.

  • Page 22: Diesel Heater Safety

    Diesel Heater Safety Important information before operating the diesel heater. The diesel heater is designed for use in your caravan. • The heater is designed to heat the main living area of your caravan. Attempting to warm the additional • annex area may be beyond the performance of the diesel heater unit.

  • Page 23: Using The Caravan

    Caravan to sway and/or roll excessively left and right. The industry optimum ball weight on a caravan is between 9 and 11% of the total Caravan weight. MDC Caravans fit into this category and 10% should be used as the starting point.

  • Page 24: Ball Weight

    Ball Weight When loading your camper, the generally accepted tow ball weight once loaded is around 10% of the total weight of the caravan. Use a ball weight scale to identify the ball weight and load the camper in a manner that achieves the desired weight.

  • Page 25: Pre-Trip Inspection

    Pre-Trip Inspection Tyres Before any trip check the following Correct tyre pressures • Tyres in good condition free from damage and uneven wear. • Tread is of legal and acceptable depth. • Wheel Nuts Ensure wheel nuts are tensioned to the correct torque using a torque wrench. •...

  • Page 26: Using Wheel Chocks And Ramps

    Using Wheel Chocks and Ramps WARNING! Always use wheel chocks to prevent the trailer from moving when unhitched. The stabiliser legs on your caravan are not designed for supporting the full weight of the trailer, they are there to stabilise it once it is level. Using your stabilisers as a lifting mechanism will void your warranty as will extending them with a “rattle gun”...

  • Page 27: Electric Awning

    Electric Awning When extending the awning always support to front as it extends. Do not allow the awning to carry the full extended weight as this may damage the hinges. Support the end manually by hand or by using the extendable legs.
  • Page 28 Kitchen To extend the kitchen from the caravan, press down the blue slide tab, raise the pad bolt and pull kitchen out. The kitchen will lock into place when extended. To put kitchen away, again press down the blue tabs and push back into place.

  • Page 29: Ontrol Panel

    Control Panel *Voltmeter will indicate battery voltage when idle or charge voltage when charging * Amp meter will show current being used not charge current Main Circuit Breaker The main 12v circuit breaker is located beneath the dinette seat beside the Projecta battery charger. This 200A breaker is a resettable type.

  • Page 30: Ains Power

    Mains Power The Projecta charger in your caravan is connected via the 15A exterior socket. To use site power, you will require a 15A power lead connected to a 15A outlet. In the event a 15A outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch.

  • Page 31: Owing He Aravan

    Towing The Caravan Towing with Trucks If you intend to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point. Truck suspension can be harsh, particularly in off road conditions.

  • Page 32: Ow To Hitch Your Coupling

    How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. www.marketdirect.com.au Contents 32 Ph: 1300 494 494...
  • Page 33 Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.

  • Page 34: Coupling

    Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it.
  • Page 35 STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.

  • Page 36: Uncoupling

    Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position.

  • Page 37: Connecting The Breakaway

    Connecting the Breakaway The breakaway lanyard is connected to a simple switch on the drawbar. When connecting the lanyard to the tow vehicle it should be connected to a solid part of the vehicle. Do not incorporate its connection with the safety chains.

  • Page 38: Connecting The Safety Chains

    Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles. Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination.

  • Page 39: Ireless Earview Amera

    This product has been added as an ADDITIONAL safety product and should never be used as a substitution for active supervision. MDC shall not be liable for any loss or damage from not following this and the details within the products instruction manual.

  • Page 40: Harging The Aravan

    Charging the Caravan Mains Power Your RV will charge from mains power via the Projecta 7 stage charger. Ensure the charger is plugged into its dedicated outlet in its bay and is switched on. The factory battery in your RV is Lithium Iron Phosphate (LiFePO4) Solar Power The roof mounted solar panels will charge automatically provided there is enough radiated energy from the sun.

  • Page 41: Storage & Care

    Storage & Care Long Term Storage To maximise the life of your caravan you should consider additional protection from the elements. UV light and moisture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment.

  • Page 42: Ecurity

    Security The 15-year anniversary models are supplied with an MDC engineered coupling lock device. This device is designed and manufactured to deter the theft of your new caravan. How to attach your lock to your Coupling: Cruisemaster DO-35 coupling Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly).

  • Page 43: Care And Maintenance Of The Caravan

    Care and Maintenance of the Caravan Protection of Finishes Paint The paint coatings on your caravan are no different to that of your car in that they need regular care and maintenance. Rubber seals and applied sealants on caravans can shed polymers and pigments that can stain paint finishes if your caravan isn’t washed regularly.

  • Page 44: Hade And Screen Care

    Shade and screen care Do not close blinds while window is open. Air pressure can dislodge the blind material from its guide • damaging it. Always open and close blinds and screens carefully and evenly with two hands ensuring screens and blind •...

  • Page 45: Winegard Sensar Iii Antenna (Optional Extra)

    Winegard Sensar III Antenna (optional Extra) Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specified schedule. www.marketdirect.com.au Contents 45 Ph: 1300 494 494...
  • Page 46 www.marketdirect.com.au Contents 46 Ph: 1300 494 494...

  • Page 47: Solar Panels

    Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels. Panels should be cleaned as necessary to prevent this. Sealants around solar panel mounts should be checked annually to ensure they are in good condition. Sealants Roof sealants should be inspected every 6 months for condition.

  • Page 48: Aravan Ody Aintenance

    Caravan Body Maintenance Locks and Latches Locks need regular maintenance to ensure they operate correctly and stay free from corrosion. Diligent use of WD40 or Inox will help in this regard. Both locks and latches need to be checked for adjustment to ensure correct seal compression.

  • Page 49: Orque Ettings

    Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench. Never trust a “rattle gun” as these may over or under tighten. A quality torque wrench will ensure nuts are tightened correctly. It’s important to remember to check your wheel nuts at 50km, 500km and 1000km and periodically thereafter.

  • Page 50: Adjuster Automotive Type

    Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: 1. Loosen locknut A 2. Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. 3.

  • Page 51: Correct Use Of Your Electric

    Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments.

  • Page 52: Brake Cleaning And Inspection

    It is also recommended that the drum armature surface be refaced when replacing magnets. Magnets should also be replaced in pairs - both sides of the axle. Always use genuine MDC OEM parts. Shoes and Linings A simple visual inspection of your brake linings will tell if they are useable.

  • Page 53: Wheels And Tyres

    Wheels and Tyres Highway Your caravan is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” tyre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the caravan is 39psi Recommended highway pressure at ATM of 3000kg is 77psi Off Road...

  • Page 54: Electrical Systems

    Electrical Systems Charging from your Vehicle A 12-pin trailer plug is also required. In addition to the standard wiring to pins 1 to 7, power must be supplied to the number 12 pin for the trigger wire for the DC-DC charger while the engine is running. The IDC25L is programmed to favour the solar power supply until the supply falls below the minimum •...

  • Page 55: Battery Care

    Battery Care Storage type batteries require periodical maintenance to perform at their peak and extend their service life. The following is an outline of how to gain the best performance and lifecycle from the battery fitted in your RV: Always use a quality charger that caters to the voltage requirements of a LiFePO4 battery. Never leave your battery stored at low voltage.

  • Page 56: 12 Volt Main Circuit Diagram

    12 Volt Main Circuit Diagram www.marketdirect.com.au Contents 56 Ph: 1300 494 494...

  • Page 57: 12 Volt Switch Circuit

    12 Volt Switch Circuit www.marketdirect.com.au Contents 57 Ph: 1300 494 494...

  • Page 58: Gas & Water Systems

    Gas & Water Systems Truma Rapid Hot Water System Operating Instructions General Safety *Read the included Truma operation manual supplied with you trailer The use of upright gas cylinders from which gas is taken in the gas phase is mandatory for the operation of gas regulators, gas equipment and gas systems.

  • Page 59: Filling The Truma Ultrarapid With Water

    Any work involving connection or interconnecting wiring must be carried out by a licensed electrician. If • the mains cable (supply cord) is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Before accessing terminals, please ensure all supply circuits are disconnected (i.e.

  • Page 60: Pressure And Temperature Relief Valve (P&T Safety Valve)

    If just the cold-water system is being used, without water heater, the heater tank is also filled up with • water. To avoid damage through frost, water must be drained by means of the drain valve, even if the heater has not been used. As an alternative, two shut-off valves, resistant to hot water, can be fitted in front of the cold and hot water connection.

  • Page 61: Draining The Water Heater

    Draining the Water Heater If the vehicle is not used during periods of frost, it is essential that the Truma UltraRapid be emptied. • Disconnect power for water pump (main switch or pump switch). • Allow the appliance to cool down. •...

  • Page 62: Switching Off Gas Operation

    Switching Off Gas Operation – Switch off the water heater to position (Fig. 3b - c). If the water heater is not to be used for a longer period, mount cowl cover (non-observance of this point can lead to the function of the appliance being impaired through water, dirt or insects), close stop cock valve in the gas supply line and close the gas cylinder.

  • Page 63: Water Heater Trouble Shooting Gas Operation

    Water Heater Trouble Shooting Gas Operation Symptom Cause Remedy When switching on, the heater does not No 12 V DC supply Check the power supply (operation operate. voltage. voltage min. 10.5 V). Check the Truma UltraRapid fuse (refer to maintenance “Fuses”). When switching on, the heater does not –...

  • Page 64: Water Pumps

    Water Pumps The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification.

  • Page 65: Connecting The Gas

    Connecting the Gas Your caravan is fitted with plumbed gas with the regulator and gas bottle placement at the front of the trailer. Always ensure gas bottles are serviceable and within the 10-year service life. This information is stamped on the bottle base.

  • Page 66: Toilet Care And Maintenance

    Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green Flush Water Tank: Only suitable for “Cassette Tank MDC models that have a toilet Cleaner” is the flush tank. recommended ***Do not add to main water product for this tanks! *** application.

  • Page 67: Diesel Heater

    Diesel Heater Important information before operating the diesel heater. The diesel heater is designed for use in an RV, caravan, or camper. • The heater is designed to heat the main living area of your caravan or camper. Attempting to warm the •...

  • Page 68: Mkii Diesel Heater

    MkII Diesel Heater Operation 1-Control Knob 2- Heating (power on) mode button 3-Heating (power on) indication light 4-Constant temperature indication light 5- Constant temperature mode button 6-Ventilation mode button 7 -Ventilation indicating light Heater Control Switch Power on Press the heating (2 power on) button, the heating (constant power) will flash for 0.3S. The heater will begin the start stage.

  • Page 69: Trouble Shooting

    Trouble Shooting When entering fault mode, the display will flash the LED lights to indicate the fault code. This will be indicated by: 2 long flashes of 2 seconds followed by a sequence of flashes with a 0.5 second interval. The number of quick flashes indicates the fault code on the table below.

  • Page 70: Useful Accessories

    Useful Accessories Levelling Blocks These are excellent for levelling your trailer on set up. Stabiliser legs are not meant for correcting the trailer angle, they are there to keep it stable when people are in it. Using levelling blocks will extend the service life of the stabiliser legs and make set up much safer and faster.
  • Page 71 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle. Rock Tamer and Stone Stomper are two of the most commonly used. www.marketdirect.com.au Contents 71 Ph: 1300 494 494...

  • Page 72: Trouble Shooting

    Trouble Shooting 12 Volt Electrical PROBLEM POSSIBLE CAUSE REMEDY No power Main switch turned off Turn on main rotary switch Tripped main circuit breaker Reset CB1 circuit breaker located with batteries (See diagram E1) Flat Battery Battery needs reset: Charge battery on mains power and set charger to “Supply Mode”...
  • Page 73 Diagram: E1 www.marketdirect.com.au Contents 73 Ph: 1300 494 494...

  • Page 74: Gas

    Water Problem Possible Cause Remedy No power from control panel Check circuit breaker Flat Battery Charge battery Replace pump, Contact dealer for Pump not working (no noise) Faulty pressure switch replacement Check connections with multimeter Bad electrical connection or test light Turn on tap and hold finger over nozzle for 5 seconds and release.

  • Page 75: Rakes

    Brakes Problem Possible Cause Remedy Open Circuits Find and correct Severe under adjustments Adjust brakes No Brakes Faulty controller Test and correct/replace Short circuits Find and correct Great or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets Replace Scored or grooved brake drums...

  • Page 76: Handy Tips

    Handy Tips Driving Off Road Towing your caravan off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry enough spare parts and supplies to cater for a “worst case scenario.” Always perform preventative maintenance and daily checks. Minimum trailer spares would consist of: Wheel Bearings •...

  • Page 77: Rip Planning

    Protecting the environment Remote areas and National Parks are sensitive areas, and all precautions should be taken not to damage tracks, interfere with flora and fauna and not to contaminate the area. In sensitive areas it is advisable to use grey water tanks and contained toilets.

  • Page 78: Warranty Statement

    Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully.
  • Page 79 2. REMEDIES AND LIMITATION OF LIABILITY a) Except as otherwise required by law, your remedy if we accept a warranty claim will be limited to our choice between repair works with our chosen repairer, replacement goods, or a refund, as we reasonably consider appropriate to rectify the basis of the claim.
  • Page 80 If you purchased a caravan or camper which you believe is covered by warranty, and you become aware of something you believe to be a defect or damage resulting from a defect, then you should follow the process set out below to obtain the fastest response and greatest chance of having your claim approved: a) As soon as reasonably possible after becoming aware of what you believe to be a defect or damage caused by a defect, lodge a warranty claim through our website using our online Warranty Claim Form;...

  • Page 81: Travel Record

    Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative www.marketdirect.com.au Contents 81 Ph: 1300 494 494...
  • Page 82 Trip Name Date Km Start Km Finish Cumulative www.marketdirect.com.au Contents 82 Ph: 1300 494 494...

  • Page 83: Spare Part Numbers

    Spare Part Numbers Hub & Suspension Components Timken Bearing (inner & outer bearings) 25590 Bearing Cone (Inner and outer bearings) 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030...

  • Page 84: Hub Assembly

    Hub Assembly www.marketdirect.com.au Contents 84 Ph: 1300 494 494...

  • Page 85: Railing Rm Ushes

    Trailing Arm Bushes www.marketdirect.com.au Contents 85 Ph: 1300 494 494...

  • Page 86: Service Schedule

    Service Schedule 500KM FIRST SERVICE CHECKED Check hitch bolts to 90Nm. • Hitch Lubricate with high temp bearing grease • Inspect and adjust handbrake • Handbrake Inspect and adjust brakes. Check bearings are well greased and • Brakes & crown nut is correctly tightened. Bearings Inspect condition and torque to 125Nm (12mm studs) •...
  • Page 87 Every 6 MONTHS / 5,000KM SERVICE CHECKED Check hitch bolts to 90Nm Hitch • Check cable and adjust if necessary Handbrake • Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 88 12 MONTHS / 10,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Inspect for condition and operation Jockey Wheel • Check for correct operation. • Breakaway Inspect lanyard and clip • Inspect wiring grommets and general condition Drawbar •...
  • Page 89 Inspect for soft spots on floor • Check all structural fixing are secure. General fixings • Inspect for obstruction and vents operating correctly • Ventilation Inspect extinguisher is charged and within service date Fire Extinguisher • Test and inspect. • Smoke Alarm Replace battery •...
  • Page 90 18 MONTHS / 15,000KM SERVICE CHECKED Check hitch bolts to 90Nm • Hitch Check cable and adjust if necessary • Handbrake Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 91 24 MONTHS / 20,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Inspect for condition and operation Jockey Wheel • Check for correct operation. • Breakaway Inspect lanyard and clip • Inspect wiring grommets and general condition Drawbar •...
  • Page 92 Inspect for soft spots on floor • Check all structural fixing are secure. General fixings • Inspect for obstruction and vents operating correctly • Ventilation Inspect extinguisher is charged and within service date Fire Extinguisher • Test and inspect. • Smoke Alarm Replace battery •...
  • Page 93 30 MONTHS / 25,000KM SERVICE CHECKED Check hitch bolts to 90Nm • Hitch Check cable and adjust if necessary • Handbrake Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 94 36 MONTHS / 30,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Inspect for condition and operation Jockey Wheel • Check for correct operation. • Breakaway Inspect lanyard and clip • Inspect wiring grommets and general condition Drawbar •...
  • Page 95 Inspect for soft spots on floor • Check all structural fixing are secure. General fixings • Inspect for obstruction and vents operating correctly • Ventilation Inspect extinguisher is charged and within service date Fire Extinguisher • Test and inspect. • Smoke Alarm Replace battery •...
  • Page 96 42 MONTHS / 35,000KM SERVICE CHECKED Check hitch bolts to 90Nm Hitch • Check cable and adjust if necessary Handbrake • Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 97 48 MONTHS / 40,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Inspect for condition and operation Jockey Wheel • Check for correct operation. • Breakaway Inspect lanyard and clip • Inspect wiring grommets and general condition Drawbar •...
  • Page 98 Inspect for soft spots on floor • Check all structural fixing are secure. General fixings • Inspect for obstruction and vents operating correctly • Ventilation Inspect extinguisher is charged and within service date Fire Extinguisher • Test and inspect. • Smoke Alarm Replace battery •...
  • Page 99 54 MONTHS / 45,000KM SERVICE CHECKED Check hitch bolts to 90Nm Hitch • Check cable and adjust if necessary Handbrake • Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 100 60 MONTHS / 50,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Inspect for condition and operation Jockey Wheel • Check for correct operation. • Breakaway Inspect lanyard and clip • Inspect wiring grommets and general condition Drawbar •...
  • Page 101 Inspect for soft spots on floor • Check all structural fixing are secure. General fixings • Inspect for obstruction and vents operating correctly • Ventilation Inspect extinguisher is charged and within service date Fire Extinguisher • Test and inspect. • Smoke Alarm Replace battery •...
  • Page 102 66 MONTHS / 55,000KM SERVICE CHECKED Check hitch bolts to 90Nm Hitch • Check cable and adjust if necessary Handbrake • Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 103 72 MONTHS / 60,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Inspect for condition and operation Jockey Wheel • Check for correct operation. • Breakaway Inspect lanyard and clip • Inspect wiring grommets and general condition Drawbar •...
  • Page 104 Inspect for soft spots on floor • Check all structural fixing are secure. General fixings • Inspect for obstruction and vents operating correctly • Ventilation Inspect extinguisher is charged and within service date Fire Extinguisher • Test and inspect. • Smoke Alarm Replace battery •...
  • Page 105 78 MONTHS / 65,000KM SERVICE CHECKED Check hitch bolts to 90Nm • Hitch Check cable and adjust if necessary • Handbrake Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 106 84 MONTHS / 70,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Inspect for condition and operation Jockey Wheel • Check for correct operation. • Breakaway Inspect lanyard and clip • Inspect wiring grommets and general condition Drawbar •...
  • Page 107 Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. Body • Inspect for soft spots on floor • Check all structural fixing are secure. • General fixings Inspect for obstruction and vents operating correctly Ventilation •...

  • Page 108: Supplier Contact Details

    Supplier Contact Details Dometic Thetford Australia https://www.dometic.com/en-au/au/contact-us Address: 41 Lara Way, Campbellfield VIC 3061 Phone: (03) 9358 0700 infoaus@thetford.com.au Email: Cruisemaster Leisure-Tec Australia Pty Ltd (Truma Hot Water) Address: 352B Bilsen Road, Geebung QLD 4034 50 Metrolink Circuit Campbellfield VIC 3061 Phone: (07) 3624 3800 Phone: 1300 072018 Email: sales@cruisemaster.com.au...
  • Page 109 Karratha Kalgoorlie 51 Orkney Road, Karratha WA 6714 5 Darcy Lane, Kalgoorlie WA 6430 Ph: (08) 9144 2333 Ph: (08) 9091 4111 Email: karratha@statewidebearings.com.au Email: kalgoorlie@statewidebearings.com.au Wangara Wingfield 70 Distinction Road, Wangara, WA 6065 Grand Jct Rd & South Rd Wingfield SA 5013 Ph: (08) 9303 6900 Ph: (08) 8260 6299 Email: wangara@statewidebearings.com.au...

  • Page 110: Appendix

    Lithium (LiFePO4) Battery Reset Connecting the Safety Chains Lithium Battery System Control Panel Locks and Latches Correct Use of Your Electric Brakes Locks and Latches Correct Vehicle Wiring for MDC Magnets Caravans Main Circuit Breaker Corrosion Prevention Mains Power Corrosion Protection...
  • Page 111 Pressure and Temperature Relief Troubleshooting Valve (P&T safety valve) Truma Rapid Hot Water System Pre-Trip Inspection Tyre Pressures Protecting from Mould Tyres Protection of Finishes Uncoupling RCD Safety Switch Useful Accessories Red Indicator Lamp “Fault” Using the Caravan Removing The Cowl Cover Using Wheel Chocks and Ramps Removing the Flue Cover Vehicle Electrical Requirements...

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