MDC XT17T 2022 Owner's Manual
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MDC XT17T 2022 Owner's Manual

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XT17T
OFFROAD CARAVAN
OWNER'S MANUAL
2022 15yr Anniversary Edition
www.marketdirect.com.au
*2021 Model Shown
Phone: 1300 494 494
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved
I
I
www.marketdirect.com.au
Ph: 1300 494 494

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  • Page 1 XT17T OFFROAD CARAVAN OWNER’S MANUAL 2022 15yr Anniversary Edition www.marketdirect.com.au *2021 Model Shown Phone: 1300 494 494 Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved www.marketdirect.com.au Ph: 1300 494 494...

  • Page 2: Table Of Contents

    Towing The Caravan ............26 Terminology & Abbreviations..........5 Towing with Trucks ............26 Specifications ................6 How to Hitch your coupling ........27 MDC Contact Details and Stores ........8 Coupling ................. 29 Safety Information ..............9 Uncoupling ..............31 WARNING– ................9 Connecting the Breakaway ........
  • Page 3 Brake Cleaning and Inspection ........44 Toilet Care and Maintenance ........... 61 Magnets ................45 Chemicals: ..............61 Shoes and Linings ............45 Useful Accessories ..............62 Corrosion Prevention ............. 45 Trouble Shooting ..............64 Wheels and Tyres ..............46 12 Volt Electrical ...............
  • Page 4 Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved All files and information contained in this Owner’s Manual are copyright by Market Direct Group Pty Ltd, and may not be duplicated, copied, modified, or adapted, in any way without our written permission. Our Owner’s Manual may contain our service marks or trademarks as well as those of our affiliates or other companies, in the form of words, graphics, and logos.
  • Page 5 TYRE SIZE: DEALER: DISCLAIMER: by receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC® P a g e www.marketdirect.com.au Ph: 1300 494 494...

  • Page 6: Introduction

    WELCOME TO MDC Off road caravanning is a rewarding way to travel and see our great country. Owning an MDC Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to have the best possible owner experience and enjoy the great outdoors.

  • Page 7: Terminology & Abbreviations

    Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC products, the “toe in” is measured in millimeters at the front of the tyre from the chassis rail.

  • Page 8: Specifications

    2.4GHz digital wireless rear view camera + 5" portable monitor DECAL DESIGN Special edition 15 year anniversary decal design ROCKSLIDERS MDC Orange special edition rock sliders COUPLING LOCK MDC LOK - coupling lock BATTERY LiFePRO+™ 12V 200Ah Lithium Iron Phosphate battery...
  • Page 9 KITCHEN CONSTRUCTION (INTERNAL) Laminated benchtops with glass lid gas stove/convection oven combo & plumbed washboard glass lid sink KITCHEN CONSTRUCTION (EXTERNAL) Slide out stainless Steel body with gas hob cooktop & washboard sink with plumbed hot & cold water supply STONE GUARD Chequer plate stone guard &...

  • Page 10: Mdc Contact Details And Stores

    MDC Contact Details and Stores QUEENSLAND Brisbane Caboolture 3/711 Beaudesert Rd 4 Boeing Place Rocklea QLD 4107 Caboolture QLD 4510 NEW SOUTH WALES Sydney Newcastle 1/12 Avalli Rd Unit 1, 2364 Pacific Hwy Prestons NSW 2170 Heatherbrae NSW 2324 VICTORIA...

  • Page 11: Safety Information

    Caravan to sway and/or roll excessively left and right. The industry optimum ball weight on a caravan is between 9 and 11% of the total Caravan weight. MDC Caravans fit into this category and 10% should be used as the starting point. Modifications to The Product Gas Systems The installed gas system on this product is an approved and certified installation.

  • Page 12: Jacking Your Caravan Or Camper

    Jacking Your Caravan or Camper Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated.

  • Page 13: Electrical Safety

    Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lithium batteries, have someone nearby in case of an emergency. Study and follow all the manufacturer’s specific precautions when using and servicing the battery and connected appliances.

  • Page 14: Vehicle Electrical Requirements

    Vehicle Electrical Requirements Brake Controller All MDC campers and caravans require an electric brake controller to be fitted to the tow vehicle by law. There is a wide range of controllers available that are suitable. Correct Vehicle Wiring for MDC Caravans To comply with national laws on breakaway systems, you must supply a maintenance charge to the battery/batteries that power the system should it be activated.

  • Page 15: Trailer Lights

    2. 50 amp fuse or circuit breaker at the battery Notes: The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input. By providing accessory power to the number 12 pin, the trigger for the IDC25L will be set off to take power from both the Anderson plug and the solar panels.

  • Page 16: Trail-Assure Electronic Stability Control System

    Trail-Assure Electronic Stability Control System As an added safety feature, your 15-year anniversary model caravan is fitted with a Trail-Assure BG-5000 electronic stability control system. This is an asymmetric braking system that uses onboard measuring instruments to determine which wheel brakes to apply, and how often, to increase the stability of your caravan while driving.
  • Page 17 There is a status light indicator used to determine the functionality and modes of the unit. It is located on the drawbar for ease of access. When inactive the system will enter sleep mode to conserve power. To wake the system and check operation, connect the tow plug to your vehicle and turn on your vehicle.
  • Page 18 The BG-5000 is self-diagnosing and in the unlikely event that you need to troubleshoot your unit, identify this module, and determine the series of lights displayed. Refer to the below table to identify the status of the unit. LIGHT ACTION CONDITION CORRECTIVE ACTION Solid GREEN...
  • Page 19 Disclaimer: Electronic stability control systems are NOT substitutes for safe driving or towing practices. In no event shall MDC be liable for loss or damage caused by misuse, modifications, or unsafe driving/towing practices. P a g e www.marketdirect.com.au...

  • Page 20: Gas & Appliance Safety

    Gas & Appliance Safety Gas Certification Your Caravan has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorized person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances. General Safety •...

  • Page 21: Gas Appliance Safety

    Gas Appliance Safety • Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out. Never interfere with this function or replace appliances with a non-certified type. • Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the safety and operation of the gas appliance.

  • Page 22: Using The Caravan

    Using the Caravan Weights and Payload Capacities The information plate attached to the drawbar of your caravan displays the relevant weights and weight capacities of the van. How to Load Your Caravan It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a Caravan to sway and/or roll excessively left and right.

  • Page 23: Ball Weight

    Ball Weight When loading your camper, the generally accepted tow ball weight once loaded is around 10% of the total weight of the caravan. Use a ball weight scale to identify the ball weight and load the camper in a manner that achieves the desired weight.

  • Page 24: Pre-Trip Inspection

    Pre-Trip Inspection Tyres Before any trip check the following Correct tyre pressures • Tyres in good condition free from damage and uneven wear. • Tread is of legal and acceptable depth. • Wheel Nuts Ensure wheel nuts are tensioned to the correct torque using a torque wrench. •...

  • Page 25: Using Wheel Chocks And Ramps

    Using Wheel Chocks and Ramps WARNING! Always use wheel chocks to prevent the trailer from moving when unhitched. The stabiliser legs on your caravan are not designed for supporting the full weight of the trailer, they are there to stabilise it once it is level. Using your stabilisers as a lifting mechanism will void your warranty as will extending them with a “rattle gun”...

  • Page 26: Electric Awning

    Electric Awning When extending the awning always support to front as it extends. Do not allow the awning to carry the full extended weight as this may damage the hinges. Support the end manually by hand or by using the extendable legs.

  • Page 27: Kitchen

    Kitchen Before sliding out kitchen, raise the pad bolt and turn to lock in the up position (Fig: 2) Push down blue latch on the slide mechanism and pull kitchen out. (Fig: 2a) When kitchen is extended fit the support leg into its receiver (Fig: 3) Extend support leg and secure locking screw (Fig: 3a)

  • Page 28: Towing The Caravan

    Towing The Caravan Towing with Trucks If you intend to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point.

  • Page 29: How To Hitch Your Coupling

    How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...
  • Page 30 Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.

  • Page 31: Coupling

    Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it.
  • Page 32 STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.

  • Page 33: Uncoupling

    Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position.

  • Page 34: Connecting The Breakaway

    Connecting the Breakaway The breakaway lanyard is connected to a simple switch on the drawbar. When connecting the lanyard to the tow vehicle it should be connected to a solid part of the vehicle. Do not incorporate its connection with the safety chains.

  • Page 35: Connecting The Safety Chains

    Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles. Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination.

  • Page 36: Wireless Rearview Camera

    This product has been added as an ADDITIONAL safety product and should never be used as a substitution for active supervision. MDC shall not be liable for any loss or damage from not following this and the details within the products instruction manual.

  • Page 37: Charging The Caravan

    Charging the Caravan Mains Power Your RV will charge from mains power via the Projecta 7 stage charger. Ensure the charger is plugged into its dedicated outlet in its bay and is switched on. The factory battery in your RV is Lithium Iron Phosphate (LiFePO4) Solar Power The roof mounted solar panels will charge automatically provided there is enough radiated energy from the sun.

  • Page 38: Storage & Care

    Storage & Care Long Term Storage To maximise the life of your caravan you should consider additional protection from the elements. UV light and moisture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment.
  • Page 39 Security The 15-year anniversary models are supplied with an MDC engineered coupling lock device. This device is designed and manufactured to deter the theft of your new caravan. How to attach your lock to your Coupling: Cruisemaster DO-35 coupling Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly).

  • Page 40: Care And Maintenance Of The Caravan

    Care and Maintenance of the Caravan Protection of Finishes Paint The paint coatings on your caravan are no different to that of your car in that they need regular care and maintenance. Rubber seals and applied sealants on caravans can shed polymers and pigments that can stain paint finishes if your caravan isn’t washed regularly.

  • Page 41: Shade And Screen Care

    Shade and screen care Do not close blinds while window is open. Air pressure can dislodge the blind material from its guide • damaging it. Always open and close blinds and screens carefully and evenly with two hands ensuring screens and blind •...

  • Page 42: Winegard Sensar Iii Antenna (Optional Extra)

    Winegard Sensar III Antenna (optional Extra) Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specified schedule. P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...
  • Page 43 P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...

  • Page 44: Torque Settings

    Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench. Never trust a “rattle gun” as these may over or under tighten. A quality torque wrench will ensure nuts are tightened correctly. It’s important to remember to check your wheel nuts at 50km, 500km and 1000km and periodically thereafter.

  • Page 45: Adjuster Automotive Type

    Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: 1. Loosen locknut A 2. Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. 3.

  • Page 46: Correct Use Of Your Electric Brakes

    Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments.

  • Page 47: Magnets

    It is also recommended that the drum armature surface be refaced when replacing magnets. Magnets should also be replaced in pairs - both sides of the axle. Always use genuine MDC OEM parts. Shoes and Linings A simple visual inspection of your brake linings will tell if they are useable.

  • Page 48: Wheels And Tyres

    Wheels and Tyres Highway Your caravan is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” tyre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the caravan is 28psi Recommended highway pressure at ATM of 3000kg is 41psi Off Road...

  • Page 49: Electrical Systems

    Electrical Systems Control Panel 1. Awning & Toilet Power 2. DC Socket Power 3. Stereo, Lights & Roof Vent Light 4. Fridge Compartment Power 5. Water Pump & Tank Gauges 6. Hot Water Heater Igniter Power 7. Oven 8. Spare/Fridge 9.

  • Page 50: Mains Power

    Mains Power The Projecta charger in your caravan is connected via the 15A exterior socket. To use site power, you will require a 15A power lead connected to a 15A outlet. In the event a 15A outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch.

  • Page 51: Charging From Your Vehicle

    Charging from your Vehicle A 12-pin trailer plug is also required. In addition to the standard wiring to pins 1 to 7, power must be supplied to the number 12 pin for the trigger wire for the DC-DC charger while the engine is running. The IDC25L is programmed to favour the solar power supply until the supply falls below the minimum •...

  • Page 52: Battery Care

    Battery Care Storage type batteries require periodical maintenance to perform at their peak and extend their service life. The following is an outline of how to gain the best performance and lifecycle from the battery fitted in your RV: Always use a quality charger that caters to the voltage requirements of a LiFePO4 battery. Never leave your battery stored at low voltage.

  • Page 53: 12 Volt Wiring Diagram Main Circuit

    12 Volt Wiring Diagram Main Circuit P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...

  • Page 54: Distribution Circuit Diagram

    Distribution Circuit Diagram P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...

  • Page 55: Gas & Water Systems

    Gas & Water Systems Truma Rapid Hot Water System Operating Instructions General Safety *Read the included Truma operation manual supplied with you trailer The use of upright gas cylinders from which gas is taken in the gas phase is mandatory for the operation of gas regulators, gas equipment and gas systems.

  • Page 56: Filling The Truma Ultrarapid With Water

    the installation and operating instructions will void the warranty and release Truma from any liability claims. It also becomes illegal to use the appliance, and in some countries, this even makes it illegal to use the vehicle. Any work involving connection or interconnecting wiring must be carried out by a licensed electrician. If •...

  • Page 57: Pressure And Temperature Relief Valve (P&T Safety Valve)

    – Open hot tap in bathroom or kitchen, with pre-selecting mixing taps or single-lever fittings set to “hot”. – Switch on power for water pump (main switch or pump switch). – Leave the tap open to let air escape while the water heater is filling. The heater is filled when water flows out of the tap.

  • Page 58: Draining The Water Heater

    Draining the Water Heater If the vehicle is not used during periods of frost, it is essential that the Truma UltraRapid be emptied. • Disconnect power for water pump (main switch or pump switch). • Allow the appliance to cool down. •...

  • Page 59: Switching Off Gas Operation

    Switching Off Gas Operation – Switch off the water heater to position (Fig. 3b - c). If the water heater is not to be used for a longer period, mount cowl cover (non-observance of this point can lead to the function of the appliance being impaired through water, dirt or insects), close stop cock valve in the gas supply line and close the gas cylinder.

  • Page 60: Circuit Breaker

    Circuit Breaker There is a circuit breaker allocated to the water heater circuit switch on the main electrical panel. To reset this breaker, push in. Water Heater Trouble Shooting Gas Operation Symptom Cause Remedy When switching on, the heater does not No 12 V DC supply Check the power supply (operation operate.

  • Page 61: Water Pumps

    Water Pumps The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification.

  • Page 62: Connecting The Gas

    Connecting the Gas Your caravan is fitted with plumbed gas with the regulator and gas bottle placement at the front of the trailer. Always ensure gas bottles are serviceable and within the 10-year service life. This information is stamped on the bottle base.

  • Page 63: Toilet Care And Maintenance

    Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green “Cassette Tank Flush Water Tank: Only Cleaner” is the suitable for MDC models recommended that have a toilet flush product for this tank. application. ***Do not add to main...

  • Page 64: Useful Accessories

    Useful Accessories Levelling Blocks These are excellent for levelling your trailer on set up. Stabiliser legs are not meant for correcting the trailer angle, they are there to keep it stable when people are in it. Using levelling blocks will extend the service life of the stabiliser legs and make set up much safer and faster.
  • Page 65 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle. Rock Tamer and Stone Stomper are two of the most commonly used. P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...

  • Page 66: Trouble Shooting

    Trouble Shooting 12 Volt Electrical PROBLEM POSSIBLE CAUSE REMEDY No power Main switch turned off Turn on main rotary switch Tripped main circuit breaker Reset CB1 circuit breaker located with batteries (See diagram 1) Flat Battery Battery needs reset: Charge battery on mains power and set charger to “Supply Mode”...

  • Page 67: Solar Charging

    Solar Charging Symptom Possible Cause Remedy No solar power DC to DC solar light Tripped circuit breaker Reset circuit breaker CB6 in Fig. 1 & not showing Fig. 3 DC to DC overloaded Reset DC to DC by disconnecting from battery and solar input. See Projector user guide.

  • Page 68: Charging From Tow Vehicle

    Charging from Tow Vehicle Symptom Possible Cause Remedy No charge Alternator light not Tripped breaker Reset circuit breaker CB5 in Fig. 1 & showing on DC to DC Fig. 3 Tripped breaker in car circuit Check car circuit breaker/fuse Fig. 6 No charge, alternator, and solar light Trigger wire for DC to DC unit not Connect trigger wire for DC to DC to...

  • Page 69: Control Panel & Accessories

    Control Panel & Accessories Symptom Possible Cause Remedy Control panel won’t switch on Flat batteries Charge batteries Tripped circuit breaker Reset circuit breaker CB1 Fig.1 & Fig. 2 Accessory circuit not working Tripped circuit breaker Reset circuit breaker above circuit switch by pushing in.

  • Page 70: Resetting Breakers

    Resetting Breakers There are primarily 3 types of breakers in MDC caravans and campers. The most obvious are the push to reset breakers on the control panel. These you simply push and if it resets you will hear a click.

  • Page 71: Water

    Water Problem Possible Cause Remedy No power from control panel Check circuit breaker Flat Battery Charge battery Replace pump, Contact dealer for Pump not working (no noise) Faulty pressure switch replacement Check connections with multimeter Bad electrical connection or test light Turn on tap and hold finger over nozzle for 5 seconds and release.

  • Page 72: Brakes

    Brakes Problem Possible Cause Remedy Open Circuits Find and correct Severe under adjustments Adjust brakes No Brakes Faulty controller Test and correct/replace Short circuits Find and correct Great or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets Replace Scored or grooved brake drums...

  • Page 73: Handy Tips

    Handy Tips Driving Off Road Towing your caravan off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry enough spare parts and supplies to cater for a “worst case scenario.” Always perform preventative maintenance and daily checks. Minimum trailer spares would consist of: Wheel Bearings •...

  • Page 74: Trip Planning

    Creek and River Crossings These crossings can be extremely dangerous even in low water levels and should never be attempted in times of even mild flooding. Towing a camper or caravan greatly elevates the risk in this situation and should never be attempted unless you are completely assured it is safe to do so.

  • Page 75: Warranty Statement

    Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully.
  • Page 76 resellers unless we give an express written agreement to be bound by such a warranty, and such liability shall be strictly limited to the extent of that written agreement. Such unauthorised claims shall be the responsibility of the agent or reseller only. 2.
  • Page 77 From time to time, we may, at our discretion, offer items for auction, either independently or via a third party. Whilst every effort will be made to provide all relevant information regarding the item on auction, as per Australian law, goods bought at auction are not covered by this Warranty and are not covered by the majority of consumer guarantees under the Australian Consumer Law.

  • Page 78: Travel Record

    Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...
  • Page 79 Trip Name Date Km Start Km Finish Cumulative P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...

  • Page 80: Mechanical Maintenance

    Mechanical Maintenance Maintenance is essential to keep your caravan in a safe and usable condition. Caravans are no different to any other motor vehicle and require servicing at regular intervals which may vary according to use and the environment in which it is used. The service schedule outlines the service intervals for safe travelling and your owner obligations under our warranty policy.

  • Page 81: Suspension

    Suspension Suspension maintenance should be done as per the schedule contained in this booklet. Regular lubrication and inspection are critical, and the grease points are indicated below. Regular checks of the torque on the trailing arm bolts indicated will prolong correct wheel alignment. Trailing arm suspension should not be reversed up gutters and obstructions in a heavy matter.

  • Page 82: Hub Assembly

    Hub Assembly P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...

  • Page 83: Trailing Arm Bushes

    Trailing Arm Bushes P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...

  • Page 84: Service Schedule

    Service Schedule 500KM FIRST SERVICE CHECKED Check hitch bolts to 90Nm. • Hitch Lubricate with high temp bearing grease • • Inspect and adjust handbrake Handbrake Inspect and adjust brakes. Check bearings are well greased and crown • Brakes & nut is correctly tightened.
  • Page 85 Every 6 MONTHS / 5,000KM SERVICE CHECKED Check hitch bolts to 90Nm Hitch • Handbrake • Check cable and adjust if necessary Check brake function and webbing Hand winch • Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 86 12 MONTHS / 10,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Jockey Wheel Inspect for condition and operation • • Check for correct operation. Breakaway • Inspect lanyard and clip Inspect wiring grommets and general condition Drawbar •...
  • Page 87 Check condition and correct latch/lock adjustment for correct 30- • Seals 50% compression Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. Body • Inspect for soft spots on floor • Check all structural fixing are secure. General fixings •...
  • Page 88 18 MONTHS / 15,000KM SERVICE CHECKED Check hitch bolts to 90Nm • Hitch Check cable and adjust if necessary • Handbrake Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 89 24 MONTHS / 20,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm • Hitch Inspect for condition and operation • Jockey Wheel Check for correct operation. • Breakaway Inspect lanyard and clip • Inspect wiring grommets and general condition •...
  • Page 90 Carry out resistance check • Earthing Caravan Body Hatches & Check and lubricate locks • Doors • Check condition and correct latch/lock adjustment for correct 30- Seals 50% compression Inspect joint sealants inside and out • Ensuite joints checked for damage and adhesion Body •...
  • Page 91 30 MONTHS / 25,000KM SERVICE CHECKED Check hitch bolts to 90Nm Hitch • Handbrake • Check cable and adjust if necessary Check brake function and webbing Hand winch • Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 92 36 MONTHS / 30,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Jockey Wheel Inspect for condition and operation • • Check for correct operation. Breakaway • Inspect lanyard and clip Inspect wiring grommets and general condition Drawbar •...
  • Page 93 Inspect mains input plug and cover are free of damage Mains Input • Carry out resistance check Earthing • Caravan Body Hatches & Check and lubricate locks • Doors Check condition and correct latch/lock adjustment for correct 30- • Seals 50% compression Inspect joint sealants inside and out.
  • Page 94 42 MONTHS / 35,000KM SERVICE CHECKED Check hitch bolts to 90Nm • Hitch Check cable and adjust if necessary • Handbrake Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 95 48 MONTHS / 40,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Jockey Wheel Inspect for condition and operation • • Check for correct operation. Breakaway • Inspect lanyard and clip Inspect wiring grommets and general condition Drawbar •...
  • Page 96 Inspect mains input plug and cover are free of damage Mains Input • Carry out resistance check Earthing • Caravan Body Hatches & Check and lubricate locks • Doors Check condition and correct latch/lock adjustment for correct 30- • Seals 50% compression Inspect joint sealants inside and out.
  • Page 97 54 MONTHS / 45,000KM SERVICE CHECKED Check hitch bolts to 90Nm • Hitch Check cable and adjust if necessary • Handbrake Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 98 60 MONTHS / 50,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Jockey Wheel Inspect for condition and operation • • Check for correct operation. Breakaway • Inspect lanyard and clip Inspect wiring grommets and general condition Drawbar •...
  • Page 99 Inspect mains input plug and cover are free of damage Mains Input • Carry out resistance check Earthing • Caravan Body Hatches & Check and lubricate locks • Doors Check condition and correct latch/lock adjustment for correct 30- • Seals 50% compression Inspect joint sealants inside and out.
  • Page 100 66 MONTHS / 55,000KM SERVICE CHECKED Check hitch bolts to 90Nm • Hitch Check cable and adjust if necessary • Handbrake Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 101 72 MONTHS / 60,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Jockey Wheel Inspect for condition and operation • • Check for correct operation. Breakaway • Inspect lanyard and clip Inspect wiring grommets and general condition Drawbar •...
  • Page 102 Inspect mains input plug and cover are free of damage Mains Input • Carry out resistance check Earthing • Caravan Body Hatches & Check and lubricate locks • Doors Check condition and correct latch/lock adjustment for correct 30- • Seals 50% compression Inspect joint sealants inside and out.
  • Page 103 78 MONTHS / 65,000KM SERVICE CHECKED Check hitch bolts to 90Nm • Hitch Check cable and adjust if necessary • Handbrake Check brake function and webbing • Hand winch Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 104 84 MONTHS / 70,000KM SERVICE CHECKED Chassis and Suspension Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch • Jockey Wheel Inspect for condition and operation • • Check for correct operation. Breakaway • Inspect lanyard and clip Inspect wiring grommets and general condition Drawbar •...
  • Page 105 Inspect mains input plug and cover are free of damage Mains Input • Carry out resistance check Earthing • Caravan Body Hatches & Check and lubricate locks • Doors Check condition and correct latch/lock adjustment for correct 30- • Seals 50% compression Inspect joint sealants inside and out.

  • Page 106: Supplier Contact Details

    Supplier Contact Details Dometic Thetford Australia https://www.dometic.com/en-au/au/contact-us Address: 41 Lara Way, Campbellfield VIC 3061 Phone: (03) 9358 0700 infoaus@thetford.com.au Email: Cruisemaster Leisure-Tec Australia Pty Ltd (Truma Hot Water) Address: 352B Bilsen Road, Geebung QLD 4034 50 Metrolink Circuit Campbellfield VIC 3061 Phone: (07) 3624 3800 Phone: 1300 072018 Email: sales@cruisemaster.com.au...
  • Page 107 Collie Geraldton 96 Forrest Street, Collie WA 6225 Unit 1, 75 Flores Road, Geraldton WA 6530 Ph: (08) 9734 1624 Ph: (08) 9964 4655 Email: collie@statewidebearings.com.au Email: geraldton@statewidebearings.com.au Karratha Kalgoorlie 51 Orkney Road, Karratha WA 6714 5 Darcy Lane, Kalgoorlie WA 6430 Ph: (08) 9144 2333 Ph: (08) 9091 4111 Email: karratha@statewidebearings.com.au...

  • Page 108: Guide To Video Tutorials

    Guide to Video Tutorials Handover Tutorial View this video before operating the product Scan the code or go to https://youtu.be/8BQV3nR_EqQ Setup Tutorial View this video for setup instruction Scan the code or go to https://youtu.be/r7Ap8ZitXzM Kitchen and Electrical Tutorial View this video for kitchen and electrical setup instruction Scan the code or go to https://youtu.be/XP2YDav0CyU Pack Down Tutorial...

  • Page 109: Appendix

    Introduction Control Panel Isolating Appliances Control Panel & Accessories Jacking Your Caravan or Camper Correct Use of Your Electric Brakes Kitchen Correct Vehicle Wiring for MDC Kitchen and Electrical Tutorial Caravans Lights Corrosion Prevention Lithium (LiFePO4) Battery Reset Corrosion Protection...
  • Page 110 Selecting Fresh Water Tank Water Supply Service Schedule Weather Setting Up the Caravan Weights and Payload Capacities Setup Tutorial WELCOME TO MDC Shade and screen care Wheel Nuts Shock Absorbers & Bushes Wheel Nuts Shoes and Linings Wheels and Tyres...
  • Page 111 P a g e www.marketdirect.com.au Ph: 1300 494 494 ©Copyright...

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