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MASTERFLEX
®
B/T
®
Pump 77111-60
Cole-Parmer ®
1-800-MASTERFLEX (627-8373) (U.S. and Canada only) • 11 (847) 549-7600 (Outside U.S.)
(847) 549-7600 (Local) • www.masterflex.com • techinfo@coleparmer.com
Thermo Fisher Scientific
1-800-637-3739 (U.S. and Canada only) • 11 (847) 381-7050 (Outside U.S.)
(847) 381-7050 (Local) • www.thermo.com • fluidhandling@thermofisher.com
OPERATING MANUAL:
®
B/T
RAPID-LOAD
PERISTALTIC PUMPS
AND DRIVES
System Model Nos.
77111-00
77111-07
77111-10
77111-12
77111-15
77111-17
77111-40
77111-47
77111-50
77111-55
77111-60
77111-67
77111-80
®
A-1299-5152
Edition 01
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Table of Contents
Troubleshooting
Related Manuals for Cole Parmer Masterflex B/T Rapid-Load
Summary of Contents for Cole Parmer Masterflex B/T Rapid-Load
- Page 1 77111-67 77111-80 A-1299-5152 Edition 01 Cole-Parmer ® 1-800-MASTERFLEX (627-8373) (U.S. and Canada only) • 11 (847) 549-7600 (Outside U.S.) (847) 549-7600 (Local) • www.masterflex.com • techinfo@coleparmer.com Thermo Fisher Scientific 1-800-637-3739 (U.S. and Canada only) • 11 (847) 381-7050 (Outside U.S.)
- Page 2 Limitation may be impaired. Use only MASTERFLEX ® PERFECTPOSITION ® ® precision tubing with MASTERFLEX pumps to ensure optimum performance. Use of other tubing may void applicable warranties. ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer...
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Page 3: Table Of Contents
TECHNICAL ASSISTANCE ..........6-2 Cole-Parmer ®... - Page 4 Motor Mounting ..........4-3 Cole-Parmer ®...
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Page 5: Introduction
Uses continuous tubing to ensure a sanitary and non-contaminating system. Fluid contacts only the tubing. Handles wide range of viscosities. Several different sizes and formulations of tubing can be used. Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 6: Application Data
Use appropriate measures to protect operator and equipment. Verify tubing material chemical compatibility prior to use. It is the sole responsibility of the user to determine suitability of the product for the application. ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 7: General Description
To obtain flow rate in mL/min., multiply tachometer rpm reading times the nominal flow per revolution value provided in TABLE 1 (Note: 3,785 mL = 1 U.S. liquid gallon). Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 8: Rapid-Load Pump And Drive
DOOR ASSEMBLY ROTOR ASSEMBLY RETAINER ASSEMBLY REFLECTIVE ELEMENT ROLLER OCCLUSION BED Figure 1-2. RAPID-LOAD Pump and Drive ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 9: Installation And Setup
Figure 2-1. Pump Mounting Dimensions, applies to all Pump Systems. CONTROL BOX MOUNTING DIMENSIONS (Digital Models Only) CLEARANCE FOR 1/4 IN SCREW Figure 2-2. Control Box Mounting Dimensions 77111-10, 77111-15, 77111-40 and 77111-47. Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 10: Control Box Mounting Dimensions (Analog Models Only)
(184) (140) (130) (91) (140) Figure 2-3. Control Box Mounting Dimensions 77111-60 (115V). (240) (228) Ø .165 (130) 4 Places (160) (91) Figure 2-4. Control Box Mounting Dimensions 77111-67 (230V). ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 11: Model 77111-80
NOTE: Pump will not run unless Door Assembly is closed. Gear Reducer Lubricator Control Knob Muffler Air Motor Filter/Regulator Control Knob (Speed Control) Door Base Assembly Elbow Pipe Nipple Pressure Gauge Figure 2-5. Air-Powered Rapid-Load Pump and Drive Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 12: Model 77111-50
Flat Washers and Bolts Pump Head Trim Interlock Cable to Length and Strip Leads. Install in Series with Power to the Motor. Figure 2-6. Motor Mounting NEMA TYPE 56C Motor Fame ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 13: Model 77111-55
Flat Washers and Bolts Pump Head Trim Interlock Cable to Length and Strip Leads. Install in Series with Power to the Motor. Figure 2-7. Motor Mounting IEC-72 71-14F130 Motor Frame Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 14: Tubing Types
LFL - 3 ft. (0.9 m) 06430-87 06430-91 WARNING: Before permanent installation, test the equipment with the chemicals and under the specific conditions of your application. ® RAPID-LOAD ® Peristaltic Pumps and Cole-Parmer Drive Operating Manual ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 15: Installing The Pump Tubing
Figure 2-10). Line up the “PERFECTPOSITION” placement marks printed on the tube with the outside edge of the retainer assembly (see Figure 2-8). PERFECTPOSITION MARK Figure 2-8. Tubing Retaining Pockets Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 16: Tubing Retaining Pockets
WARNING: To reduce the risk of injury, use hose clamps on all tubing connections. All tubing connections must be made outside of the pump. TUBING RETAINING POCKETS FOR (A) 91 AND (B) 87 TUBING Figure 2-10. Tubing Retaining Pockets ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 17: Operation
L) LITERS—Flow and volume units indicator. Figure 3-1. Control Panel Press buttons to activate function. Use up/down (▲, ▼) arrows to correct/change a flashing display. Press STOP/START to enter new values. Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 18: Connectors And Switch On Controller Side Panel
NOTE: Pump will restart automatically after a brownout or powerout condition. ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... - Page 19 OTHER press CAL, then FLOW. The maximum flowrate will then (OTHER Tubing) flash on the display. 2. Use UP/DOWN arrow keys to set desired flowrate. 3. Press SIZE to exit. Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual...
- Page 20 The MODE “INT”: annunciator will flash when the keypad is locked. Remote Control Selectable input (0–20 mA, 4–20 mA, 0–10V DC ) ±0.5% linearity control 2300V isolation potential STOP/START; CW/CCW; PRIME via contact closure ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer...
- Page 21 SIZE key to set it to maximum flow rate (factory default). Press any other key to save and exit. The same scaling will be used for both input and output. Each tube size has its own scaling. Cole-Parmer ® RAPID-LOAD ®...
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Page 22: Remote Control Connector Pin Configuration
“STOP”. The display will alternate with an “ON” or “OFF”. b) Use the UP/DOWN arrow keys to select “ON” or “OFF”. c) Press any other key to save and exit. Figure 3-3. Remote Control Connector Pin Configuration ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 23: Remote Control Wiring Schematic
G) TACH OUTPUT H) PRIME MOTOR RUNNING N.O. CONTACT J) MOTOR RUNNING N.C. CONTACT NOTE: Colors are those of Remote Cable, Cat. number 77300-32. Figure 3-4. Remote Control Wiring Schematic Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 24: Models 77111-60 And 77111-67
1. Place FWD-OFF-REV switch in the desired position, clockwise (FWD) or counterclockwise (REV) direction. 2. Adjust SPEED control for the desired pump speed. 115V AC 230V AC Figure 3-5. Controller ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 25: Model 77111-80
Use a misting type oil rated 50 to 200 SSU (ISO Grade 7 to 46) at 100°F (38°C). Unscrew the bowl to fill the lubricator. Press up on the bottom Lubricants drain to empty bowl. Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 26: Models 77111-00 And 77111-07
The following chart highlights items included in each model and the Models 77111-00 operating controls. and 77111-07 Operating Controls Model No. Motor Included ON-OFF Switch 77111-00 77111-07 Figure 3-7. Model 77111-00 3-10 ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 27: Maintenance And Troubleshooting
9. Attach cover plate with six screws. NOTE: Always replace both brushes at the same time. SCREW TERMINAL BRUSH HOUSING ACCESS PLATE SPRING SCREWS BRUSH ASSEMBLY BRUSH RETAINER Figure 4-1. Motor Brush Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 28: Replacing Rollers
4. Replace the retaining rings. You may have to push the rollers in to compress the wave washers to allow the retaining rings to engage the grooves in the axles. Figure 4-2. Exploded Roller Sub-Assembly ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... - Page 29 Torque bolts from 17 to 19 foot-pounds. A) Gear Head B) Bolt C) Shaft D) Base E) Door Assembly Figure 4-3. Motor Mounting Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual...
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Page 30: Replacement Parts
Handheld Remote Controller 77111-10, 77111-15, 77111-40 and 77111-47 ONLY 07592-83 Footswitch Washdown 77111-10, 77111-15, 77111-40 and 77111-47 ONLY 07592-30 Cleaning Keep the drive enclosure clean with mild detergents. Never immerse nor use excessive fluid. ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 31: Troubleshooting Models 77111-40 And 77111-47
Avoid fast switching of power to values. the unit. “Err 7” Bad EEPROM data, A/D span cal, span cal set to default. Return unit for repair. “Err 8” EEPROM write/verify error. Return unit for repair. Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... - Page 32 718 mm x 403 mm x 384 mm Weight: 77111-10, 77111-15 9.4 lbs (4.3 kg) 77111-12, 77111-17 89.0 lbs (40.37 kg) Enclosure Rating: IP 56 (NEMA 4) Per IEC 60529 Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual...
- Page 33 Compliance: 115V: UL508C, UL778 (continued) CSA C22.2 No. 14, C22.2 No. 108 230V (for CE Mark): EU Low Voltage Directive (EN61010-1), EU EMC Directive (EN61326) and EU Machinery Directive (EN809) ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer...
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Page 34: Model 77111-80
Exposed material is painted aluminum, plastic and vinyl Compliance: 115V: UL778, CSA C22.2 No. 108 230V: (for CE Mark) EU Low Voltage Directive (EN61010-1) EU EMC Directive (EN61326) EU Machinery Directive (EN809) Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 35: Model 77111-80
T6 (85°C max. surface temperature) Chemical Resistance: Exposed materials are powder coated aluminum, CRS, plastic, and vinyl Compliance (for CE mark): EN809 (EU Machine Directive) EN13463-1 and EN13463-5 (EU ATEX Directive) ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... -
Page 36: Model 77111-00
Exposed material is painted aluminum, plastic and vinyl Compliance: 115V: UL778, CSA C22.2 No. 108 230V: (for CE mark) EU Low Voltage Directive (EN61010-1) EU EMC Directive (EN61326) EU Machinery Directive (EN809) Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... - Page 37 Humidity: (non-condensing) 20% to 80% Altitude: Less than 2000 m Chemical Resistance: Exposed materials are powder coated aluminum, CRS, plastic, and vinyl Compliance (for CE mark): EN809 (EU Machine Directive) ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer...
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Page 38: Warranty
WARRANTY. IN NO EVENT SHALL THE MANUFACTURER OR DISTRIBUTOR BE LIABLE FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES. The warranty period for this product is two (2) years from date of purchase. Cole-Parmer ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 39: Product Return
Any damages resulting from improper packaging are your responsibility. Technical Assistance If you have any questions about the use of this product, contact the Manufacturer or authorized seller. ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Cole-Parmer... - Page 40 1-800-MASTERFLEX (627-8373) (U.S. and Canada only) 11 (847) 549-7600 (Outside U.S.) (847) 549-7600 (Local) www.masterflex.com techinfo@coleparmer.com Thermo Fisher Scientific 1-800-637-3739 (U.S. and Canada only) 11 (847) 381-7050 (Outside U.S.) (847) 381-7050 (Local) www.thermo.com fluidhandling@thermofisher.com Printed in U.S.A.
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