BIFFI F02 Instruction Handbook Manual
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BIFFI F02 Instruction Handbook Manual

Quarter-turn electric actuator
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F02 Quarter-turn
Electric actuator
INSTRUCTION HANDBOOK MAN 652
% &/((/
!@#$ flow control

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  • Page 1 F02 Quarter-turn Electric actuator INSTRUCTION HANDBOOK MAN 652 % &/((/ !@#$ flow control...
  • Page 2 Approved Note: BIFFI Italia has taken every care in collecting and verifying the documentation contained in the instruction and operating manual. The information herein contained is a reserved property of Biffi Italia. © Copyright by BIFFI Italia. All rights reserved.

  • Page 3: Table Of Contents

    3. STORAGE AND PRE-INSTALLATION ........9 4. INSTALLATION ..................11 5. LUBRICATION .....................20 6. ACTUATOR SETTING AND CONFIGURATION ....20 7. MAINTENANCE AND TROUBLE-SHOOTING ....27 8. PARTS LISTS AND DRAWINGS ..........31 © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...

  • Page 4: General Safety Instructions

    F02 actuators are produced by Biffi Italia and identified by a label with a product designation code. Biffi Italia will not be liable for any possible damage or physical injury resulting from use in other than the designated applications or by lack of care during installation, operation, adjustment and maintenance of the machine.
  • Page 5 1.3 Terms and conditions Biffi Italia guarantees each single product to be free from defects and to conform to current goods specifications. The warranty period is one year from the date of installation by the first user, or eighteen months from the date of shipment to the first user, whichever occurs first.
  • Page 6 NEC 500 (FM/CSA approvals) for Class 1 div. 1 groups C & D • NEMA 7 and NEMA 9 The above versions of F02 prevent the risk of explosion in the presence of gas or ignitable dusts. F02 actuators have IP 66/68 protection degree in accordance with EN60529.

  • Page 7: Machine Description

    2. MACHINE DESCRIPTION 2.1 General The F02 is an electric quarter-turn actuator suitable to operate a valve in a 90° manoeuvre. The actuator introduces innovative solutions to provide maximum flexibility in terms of voltage supply, operation speed and torque options.
  • Page 8 F02 Quarter-turn Electric Actuators instruction and operating manual 2.5 Description of the Main Parts The F02 actuator consists of five main parts: Base Flange: for coupling the actuator to the valve; Terminals enclosure: for power and signal cable connection through four available cable entries;...

  • Page 9: Storage And Pre-Installation

    The base version of BIFFI actuators is weatherproof to IP 66/68. This condition can only be maintained if the units are correctly installed and connected on site, and if they were previously correctly stored.
  • Page 10 - the coupling parts (i.e. flange, etc.) must be coated with a protective oil or grease; (if possible, blank off the flange by a protection disk); - in case the F02 is provided with an alkaline battery, remove it and store it in a dry and clean place.

  • Page 11: Installation

    • check whether the enclosure covers or the actuator body are cracked or broken; • put the battery back into place. 4.2 Working condition Standard F02 actuators are suitable for the following environment temperatures: -25°C to +70°C (-13°F to +158°F) with 80% humidity Special versions are available for extreme environment temperatures: •...
  • Page 12 4.4 Installation of the F02 unit onto a valve Move the valve to the completely open position. Manually bring the F02 to the completely open position (verify the local mechanical indicator) and check the rotation direction of actuator and valve. The actuator should be mounted for counter-clockwise rotation to open and clockwise to close.
  • Page 13 4.5 Manual operation F02 electric actuators are supplied with a handwheel for manual override as standard, to operate the actuator in case of power supply failure or during setting. The handwheel is always engaged. For safe operation, the handwheel does not rotate during electric operation.
  • Page 14 If the actuator angular stroke is stopped beyond the end position (fully open or closed), proceed as follows: - screw the stop screw by turning it clockwise until the valve reaches the correct position - tighten the lock nut. © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 15 Using a 5 mm Allen key, loosen the four screws and remove the cover. Removal of the terminal board enclosure. Warning: Pay attention not to damage the joint surfaces of the cover. © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 16 F02 Quarter-turn Electric Actuators instruction and operating manual 4.10 Cables connections Before applying voltage to the F02 check that the electrical parameters (supply voltage and current) shown on the nameplate and on the attached wiring diagram are correct for the installation.
  • Page 17 - the applicable plant and safety norms. 4.11 Base wiring diagram Output contact rating • 5A @ up to 240 VAC • 5A @ up to 30 VDC • 0,5A @ 120 VDC © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 18 • For explosionproof construction: unused entries must be plugged with metal explosionproof plugs and blocked with a thread sealant; • For weatherproof construction: replace the standard plastic protection plugs supplied with the actuator with metal plugs. © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 19 A4 grade 70 screw must be used with minimum yield strength 450 N/mm Warning: Do not electrically operate the F02 when the electrical enclosures are removed. Operating the unit without electrical enclosures could cause personal injury. 4.13.2 INSTALLATION IN ENVIRONMENT WITH EXPLOSIVE DUSTS...

  • Page 20: Lubrication

    Wrong power supply could cause permanent damage to the electrical components. The setting of the F02 actuator can be carried out through the control panel inside the actuator control system. To access the panel, remove the actuator cover and when setting is complete replace the cover, following the procedures indicated below.
  • Page 21 Important: Please note that the actuator setting does not need to be done in succession as indicated in the following pages. Each parameter can be set independently. © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 22 Enter confirmation Selector switch SW3 F02 internal control panel and setting tools. 6.2.2 ACTUATOR MODEL SELECTION The frames relevant to models 63/125 and 250/500 can be set to operate with a 63Nm or 125Nm motor and a 250Nm or 500Nm motor respectively.
  • Page 23 • When pushing SW5, the red led blinks for confirmation; • Exit set up configuration (move switch SW3 to position 1) or proceed with the next settings. © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 24 • Move switch SW6 to position: 1 if the actuator must stop by POSITION; 0 if the actuator must stop by TORQUE; • Push ENTER pushbutton SW5 to confirm; © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 25 • The setting of the torque limiting device in closing manoeuvre is now complete. • Exit set up configuration (move switch SW3 to position 1) or proceed with the next settings. © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 26 6.3 Setting of the F02 by a PDA / PC and “A Manager” Software If the Bluetooth optional card is installed on the F02, the actuator settings can be performed by means of the “A Manager” software installed on the PDA or PC.

  • Page 27: Maintenance And Trouble-Shooting

    BIFFI with reference to the attached exploded view drawings and parts lists. It is essential that for every component to be required from BIFFI the Serial Number of the actuator together with the item number of the component are indicated in the request.
  • Page 28 F02 Quarter-turn Electric Actuators instruction and operating manual 7.2 Trouble-Shooting All F02 actuators have passed the functional test performed by Biffi Quality Assurance personnel. If the actuator does not work, before trouble-shooting make sure that: • The main supply is the same as stated in the name plate menu;...
  • Page 29 - Check that the actual open and close positions of the valve respectively correspond to 100% and 0%. - Make sure that the torque and travel limits are correctly set (see Chapter 6). © Copyright by BIFFI Italia. All rights reserved. Section 624/2 chapt. E A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 30 F02 Quarter-turn Electric Actuators instruction and operating manual © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...

  • Page 31: Parts Lists And Drawings

    When ordering spare parts, please refer to the marked part list items on the attached drawings. Important: Recommended spares for routine maintenance are marked with this sign • on parts list. © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 32 Dowel pin UNI-EN22338 M4x8 type B 1 Ball bearing type 6001 Ball bearing type 16002 Ball bearing type 16004 HSSC screw UNI5933 M4x10 Anti-loosening washer UNI8842-J6 Ring RW7 UNI7433 Seal washer 8.3 © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 33 Motor HS200-2221-0210-AG04 Spacer Washer Motor gasket HSHC screw UNI5931- M4x10 HSHC screw UNI5931- M6x20 Screw pz type M3x10 UNI 7687 Control/drive card assembly Power supply card 150W max © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 34 Ball bearng type 6001 Ball bearing type 16002 Ball bearing type 16004 HSSC screw UNI5933 M4x10 Anti-loosening washer UNI 8842-J6 2 Ring RW 7 UNI7433 Seal washer 8.3 © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 35 Motor gasket Motor HS200-2231-0300-AH0 4 HSHC screw UNI5931- M4x10 HSHC screw UNI5931- M6x20 Screw pz type M3x10 UNI 7687 Control/drive card assembly Power supply card 150w max © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 36 Ball bearing type 6005-LT Ball bearing type 6202 HSSC screw UNI5933 M5x10 HSSC screw UNI5933 M4x10 Anti-loosening washer UNI 8842-J6 1 Ring RW 10 UNI7433 Seal washer 12.3 © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 37 Motor SK3899 Hn200 3438 0500 Motor gasket Sensor assembly HSHC screw UNI5931- M5x18 HSHC screw UNI5931- M6x20 Screw pz type M3x10 Uni 7687 Control/drive card assembly Power supply card 500W max © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 38 Ball bearing type 6005-lt Ball bearing type 6202 HSSC screw UNI5933 M5x10 HSSC screw UNI5933 M4x10 Anti-loosening washer UNI 8842-j6 Ring RW 10 UNI7433 Seal washer 12.3 © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 39 Motor type SK3909 HS200 3448 0550 AX04 Sensor assembly HSHC screw UNI5931- M5x18 HSHC screw UNI5931- M6x20 Screw pz type M3x10 UNI 7687 Control/drive card assembly Power supply card 500W max © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 40 Ball bearing type 6305 HSSC screw UNI5933 M5x10 HSSC screw UNI5933 M4x10 HSSC screw UNI5933 M6x20 Anti-loosening washer UNI 8842-J6 1 Ring RW 14 UNI7433 Seal washer 16.3 © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 41 Motor type SK3909 HS200 3448 0550 AX04 Sensor assembly HSHC screw UNI5931- M5x18 HSHC screw UNI5931- M6x20 Screw pz type M3x10 UNI 7687 Control/drive card assembly Power supply card 500W max © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY...
  • Page 42 NOTES:...
  • Page 43 NOTES:...
  • Page 44 % &/((/ !@#$ flow control Biffi Italia s.r.l. Headquarters, Sales department, 29017 Fiorenzuola d’Arda - Italy tel. +39 0523 944411fax +39 0523 943923 e-mail biffi_italia@biffi.it website: www. biffi.it A !@#$ INTERNATIONAL LTD. COMPANY...

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