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Installation and maintenance manual
Notice d'installation et de maintenance
Installations und Wartungshandbuch
Manuale di installazione e di manutanzione
Manual de instalacion y de mantenimiento
5.3kW
HEAT PUMP ON THE WATER LOOP
14.6kW
POMPE A CHALEUR SUR BOUCLE D'EAU
WÄRMEPUMPE AN WASSERSCHLEIFE
5.7kW
POMPA DI CALORE SU CIRCUITO DI ACQUA
16kW
BOMBA DE CALOR EN CIRCUITO DE AGUA
IOM HRW 01-O-3ALL - Part number / Code / code / Codice / Código : 3990248
Supersedes / Annule et remplace / annulliert und ersezt /
Annulla e sostituisce / anula y sustituye : IOM HRW 01-O-2ALL
HRW
019 - 024 - 030
036 - 042 - 048 - 060
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Table of Contents
Related Manuals for Airwell HRW 019
Summary of Contents for Airwell HRW 019
- Page 1 Installation and maintenance manual Notice d’installation et de maintenance Installations und Wartungshandbuch Manuale di installazione e di manutanzione Manual de instalacion y de mantenimiento 019 - 024 - 030 036 - 042 - 048 - 060 5.3kW HEAT PUMP ON THE WATER LOOP 14.6kW POMPE A CHALEUR SUR BOUCLE D’EAU WÄRMEPUMPE AN WASSERSCHLEIFE...
- Page 2 INST INST INSTALLA INST INST ALLA ALLA ALLA ALLATION INSTRUCTION TION INSTRUCTION TION INSTRUCTION TION INSTRUCTION TION INSTRUCTION NOTICE D’INSTALLATION INSTALLATIONSHANDBUCH ISTRUZIONI INSTALLAZIONE INSTRUCCIONES DE INSTALACIÓN...
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Page 3: Table Of Contents
CONTENTS CONTENTS CONTENTS CONTENTS CONTENTS GENERAL RECOMMEND GENERAL RECOMMEND GENERAL RECOMMENDA A A A A TIONS TIONS TIONS TIONS ............................................................................................ 3 3 3 3 3 GENERAL RECOMMEND GENERAL RECOMMEND TIONS ......................... SAFETY DIRECTIONS ................................3 WARNING ....................................3 INSPECTION AND ST INSPECTION AND ST INSPECTION AND ST... -
Page 4: Safety Directions
IT IS MAND IT IS MAND IT IS MANDA A A A A TY IT IS MAND IT IS MAND TY TY TYOR ORY T Y TO O O O O CUTOFF POWER SUPPL OFF POWER SUPPL OFF POWER SUPPL OFF POWER SUPPLY Y Y Y Y OFF POWER SUPPL BEFORE ST... - Page 5 INSPECTION AND ST INSPECTION AND ST INSPECTION AND STORA INSPECTION AND ST INSPECTION AND ST ORAGE At the time of receiving the equipment carefully cross check all the elements against the shipping documents in order to ensure that all the crates and boxes have been received. Inspect all the units for any visible or hidden damage. In the event of shipping damage, write precise details of the damage on the shipper In the event of shipping damage, write precise details of the damage on the shipper In the event of shipping damage, write precise details of the damage on the shipper’s delivery note...
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Page 6: Net Weight
DIMENSIONS DIMENSIONS DIMENSIONS DIMENSIONS DIMENSIONS 19-24 30-36 1050 42-48-60 1250 3/4 FEMALE GAS WATER OUTLET MAIN CIRCUIT BREAKER (OPTION) 3/4 FEMALE GAS ELECTRICAL CONNECTIONS WATER INLET CONDENSATES OUTLET Ø 3/4 19-24 30-36 42-48-60 HANDLING HANDLING HANDLING HANDLING HANDLING The appliance may be handled with a pallet truck or a forklift truck. NET WEIGHT NET WEIGHT NET WEIGHT... -
Page 7: Environment
TECHNICAL SPECIFICA TECHNICAL SPECIFICA TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICA TECHNICAL SPECIFICA TIONS TIONS TIONS TIONS OPERA OPERA OPERA OPERA OPERATING LIMITS TING LIMITS TING LIMITS TING LIMITS TING LIMITS ENVIRONMENT ENVIRONMENT ENVIRONMENT ENVIRONMENT ENVIRONMENT This equipment is designed EX This equipment is designed EX This equipment is designed EXCL This equipment is designed EX This equipment is designed EX... -
Page 8: Unit Location
INST INST INST INST INSTALLA ALLA ALLA ALLA ALLATION TION TION TION TION UNIT L UNIT LOCA UNIT L OCATION TION TION TION UNIT L UNIT L TION Install the unit in a location allowing easy removal of the filter and the access panels to the electrical box/ compressor and fan by leaving sufficient free space for servicing personnel to perform maintenance and repairs. - Page 9 DUCTING AND NOISE LEVEL REDUCTION DUCTING AND NOISE LEVEL REDUCTION DUCTING AND NOISE LEVEL REDUCTION DUCTING AND NOISE LEVEL REDUCTION DUCTING AND NOISE LEVEL REDUCTION Water circuit heat pumps are usually installed in conjunction with an air blowing duct. A return air duct may also be required.
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Page 10: Connection Frame Dimensions
CONNECTION FRAME DIMENSIONS CONNECTION FRAME DIMENSIONS CONNECTION FRAME DIMENSIONS CONNECTION FRAME DIMENSIONS CONNECTION FRAME DIMENSIONS AIR BLOWING FRAME AIR BLOWING FRAME AIR BLOWING FRAME AIR BLOWING FRAME AIR BLOWING FRAME RETURN AIR INTAKE IN LINE BLOWING (STANDARD CONFIGURATION) REAR BLOWING 19-24 30-36 48-60... -
Page 11: Modifying The Air Blowing Direction
MODIFYING THE AIR BLOWING DIRECTION MODIFYING THE AIR BLOWING DIRECTION MODIFYING THE AIR BLOWING DIRECTION MODIFYING THE AIR BLOWING DIRECTION MODIFYING THE AIR BLOWING DIRECTION The unit sizes 019 to 060 can be supplied configured for either frontal air blowing, known as "IN LINE", or for side air blowing, known as "REAR". - Page 12 HYDRAULIC CONNECTIONS HYDRAULIC CONNECTIONS HYDRAULIC CONNECTIONS HYDRAULIC CONNECTIONS HYDRAULIC CONNECTIONS RECOMMEND RECOMMENDA A A A A TIONS FOR HYDRA RECOMMEND TIONS FOR HYDRA TIONS FOR HYDRA ULIC CONNECTIONS ULIC CONNECTIONS RECOMMEND RECOMMEND TIONS FOR HYDRA TIONS FOR HYDRAULIC CONNECTIONS ULIC CONNECTIONS ULIC CONNECTIONS It is recommended that all units are connected to a water supply and return pipe system of the Tickelman Loop type.
- Page 13 Never connect a unit to the water supply and return lines without completely Never connect a unit to the water supply and return lines without completely Never connect a unit to the water supply and return lines without completely Never connect a unit to the water supply and return lines without completely Never connect a unit to the water supply and return lines without completely cleaning and flushing out the hydraulic loop beforehand.
- Page 14 RECOMMEND RECOMMEND RECOMMENDA A A A A TIONS FOR CLEANING AND FL RECOMMEND RECOMMEND TIONS FOR CLEANING AND FL TIONS FOR CLEANING AND FL TIONS FOR CLEANING AND FL TIONS FOR CLEANING AND FLUSHING OUT THE SYSTEM USHING OUT THE SYSTEM USHING OUT THE SYSTEM USHING OUT THE SYSTEM USHING OUT THE SYSTEM...
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Page 15: Wiring Diagram And Legend Wiring Diagram And Legend
WIRING DIAGRAM AND LEGEND WIRING DIAGRAM AND LEGEND WIRING DIAGRAM AND LEGEND WIRING DIAGRAM AND LEGEND WIRING DIAGRAM AND LEGEND WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM SEE APPENDIX SEE APPENDIX SEE APPENDIX SEE APPENDIX SEE APPENDIX LEGEND LEGEND LEGEND... -
Page 16: Description Of Wiring Diagram References
DESCRIPTION OF WIRING DIAGRAM REFERENCES DESCRIPTION OF WIRING DIAGRAM REFERENCES DESCRIPTION OF WIRING DIAGRAM REFERENCES DESCRIPTION OF WIRING DIAGRAM REFERENCES DESCRIPTION OF WIRING DIAGRAM REFERENCES FFG : Fuses according to chart 1 (not supplied) : Main switch (supplied as an option) : Phase cut-out and sequence control module (three phase models only) : Connection terminal block (three phase models only) * according to equipment level... -
Page 17: Colour Code
PRESSOST PRESSOST PRESSOST PRESSOST PRESSOSTA A A A A TS SETTINGS TS SETTINGS TS SETTINGS TS SETTINGS TS SETTINGS : Low Pressure fixed setting: 1.5 bar (20 PSI) reset at 35 PSI : High Pressure fixed setting: 29 bar (420 PSI) reset at 305 PSI ELECTRIC HEA ELECTRIC HEA TING BA... -
Page 21: Generalities
ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS GENERALITIES GENERALITIES GENERALITIES GENERALITIES GENERALITIES Ensure that the available electrical power supply and the network frequency are matched to the required operating current, taking account of the appliance’s specific location and the current required to supply any other appliances connected to the same circuit. -
Page 22: Μbms
µBMS µBMS µBMS µBMS µBMS µBMS AND ST µBMS AND ST µBMS AND STORM µBMS AND ST µBMS AND ST If the appliance is not equipped with an MIU board, the µBMS control module must be connected in accordance with the diagram below. Use twisted pair telephone wire with a section of between 0.4 and 0.65 mm²... -
Page 23: Client Settings
APPLIANCE CONFIGURA APPLIANCE CONFIGURA APPLIANCE CONFIGURATION APPLIANCE CONFIGURA APPLIANCE CONFIGURA TION TION TION TION CLIENT SETTINGS CLIENT SETTINGS CLIENT SETTINGS CLIENT SETTINGS CLIENT SETTINGS Jumper Configuration FACTORY Closed = ambient temperature is measured at the RCL. Closed Open = ambient temperature is measured with the Return sensor (RT) located on the appliance. - Page 24 RETURN AIR TEMPERA RETURN AIR TEMPERA RETURN AIR TEMPERATURE MEASUREMENT RETURN AIR TEMPERA RETURN AIR TEMPERA TURE MEASUREMENT TURE MEASUREMENT TURE MEASUREMENT TURE MEASUREMENT As the default factory setting, the jumpers are configured so that return air temperature measurement is performed via a sensor located on the RCL control module.
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Page 25: Μbms Supervision Module
RCL ONL RCL ONL RCL ONLY Y Y Y Y RCL ONL RCL ONL 10 appliances can be connected to a single RCL remote control module. The maximum distance between the RCL and the first unit is 30 metres. The maximum distance between the RCL and the furthest unit is 100 metres. 100 m maximum between the 100m MAXI first and last appliances. -
Page 26: Addressing Procedure
ADDRESSING PROCEDURE ADDRESSING PROCEDURE ADDRESSING PROCEDURE ADDRESSING PROCEDURE ADDRESSING PROCEDURE When the µBMS supervision module is connected, each appliance must be allocated an address in accordance with the procedure described below. Connect the supervision module. 1. Switch on the mains power supply to all the appliances. 2. - Page 27 MOT T T T T ORISED W ORISED W ORISED W ORISED W ORISED WA A A A A TER V TER V TER V TER V TER VAL AL AL AL ALVE The OFAN output (marked 6 on the STORM PCB) can be used for a 230 V connection to supply a motorised water valve (the valve motor capacity must not exceed 250 Watts).
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Page 28: St St
ST ST ST STAR ARTING - RECOMMEND TING - RECOMMEND TING - RECOMMEND TING - RECOMMEND TING - RECOMMENDA A A A A TIONS - SETTINGS TIONS - SETTINGS TIONS - SETTINGS TIONS - SETTINGS TIONS - SETTINGS Check that all the water valves are open and that they allow water to circulate freely through the appliance before making a demand for Heating or Cooling. -
Page 29: Demand For Heating
DEMAND FOR HEA DEMAND FOR HEA DEMAND FOR HEATING DEMAND FOR HEA DEMAND FOR HEA TING TING TING TING With the MODE key on the RCL control modules, select HEAT mode and then set the maximum temperature with the UP and DOWN arrows. The ambient temperature should be within the operating limits (Refer to "Operating limits"). - Page 30 MAINTENANCE AND SERVICING MAINTENANCE AND SERVICING MAINTENANCE AND SERVICING MAINTENANCE AND SERVICING MAINTENANCE AND SERVICING Normal maintenance of the appliances is generally limited to replacing filters. The filters must be changed at regular intervals. The frequency is dependent on the specific application conditions. Certain installations, for example in hotels where there large amounts of fluff due to the frequent bedding changes and the presence of fitted carpets, require more frequent filter changes.
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Page 31: Appearance Of Abnormal Noises And Vibrations In The Casing
INSUFFICIENT COOLING OR HEA INSUFFICIENT COOLING OR HEA INSUFFICIENT COOLING OR HEA INSUFFICIENT COOLING OR HEA INSUFFICIENT COOLING OR HEATING PRODUCTION TING PRODUCTION TING PRODUCTION TING PRODUCTION TING PRODUCTION Check that the thermostat is properly located in the zone to be heated or cooled and that it is not near to a source of cold or heat that may influence the reading. -
Page 32: Alarm Codes
ALARM CODES ALARM CODES ALARM CODES ALARM CODES ALARM CODES COOLING MODE COOLING MODE COOLING MODE COOLING MODE COOLING MODE LE D Action for cancelling F ault code F AULT ALA RM P OSSIBLE CA USE CORRE CTIVE ACTION after correction CODE Hot water loop temperature too high, Test the water temperature at the level... - Page 33 HEATING MODE TING MODE TING MODE TING MODE TING MODE F AULT P OSSIBLE CA USE CORRE CTIVE ACTION Action for cancelling F ault code ALA RM after correction CODE High pressure 100000000 Insufficient airflow Check proper fan operation. Cut the mains power supply for 5 seconds, and then reconnect.
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Page 34: Ts Order
IN-WARRANTY RETURN MA WARRANTY RETURN MA WARRANTY RETURN MA WARRANTY RETURN MA WARRANTY RETURN MATERIAL PROCEDURE TERIAL PROCEDURE TERIAL PROCEDURE TERIAL PROCEDURE TERIAL PROCEDURE Material must not be returned without permission of our After Sales Department. To return the material, contact your nearest sales office and ask for a "return voucher". This return voucher shall be sent out with the returned material and shall contain all necessary information concerning the problem encountered. - Page 35 FAX: (09) 820 0332 TEL: (09) 820 0333 517A Rosebank Road Avondale, Auckland NZ NZ Tech Support Freecall TEL: 0800 180 094 www.airwell.com.au WITH A CONCERN FOR A CONSTANT IMPROVEMENT, OUR PRODUCTS CAN BE MODIFIED WITHOUT NOTICE. PHOTOS NON CONTRACTUAL. © Copyright 2004...
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