Jackson TempStar Series Installation, Operation And Service Manual
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Jackson TempStar Series Installation, Operation And Service Manual

Door-type dishmachines
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INSTALLATION, OPERATION,
AND SERVICE MANUAL
®
TEMPSTAR
SERIES DOOR-TYPE DISHMACHINES
TempStar
®
Manual • 07610-003-61-42-U

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  • Page 1 INSTALLATION, OPERATION, AND SERVICE MANUAL ® TEMPSTAR SERIES DOOR-TYPE DISHMACHINES TempStar ® Manual • 07610-003-61-42-U...
  • Page 2 The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service.
  • Page 3 8252 switch/Removed EnergyStar Logo. QOF NDB-219 3/7/13 Updated Jackson logo and company name. Corrected part number for “right false panel kit,” pg. 43. 12/17/13 Removed “STOP” warning page, pg. 3. New bearing and P/N on rinse arm assy, pg. 41.
  • Page 4 REVISION HISTORY Revision Revision Made by Applicable ECNs Details Letter Date Added view showing dimensions for the notch cut into table on corner installations to pg. 4. Corrected total amps and typical electrical circuit for 230 V, 50 Hz, 1 Phase LT/NB machines on pg. 7 to 35 A and 40 A, respectively.
  • Page 5 NOMENCLATURE ® TempStar Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing, with booster heater. ® TempStar Door-type dishmachine; electrically-heated, low-temp, chemical-sanitizing, with no rinse booster. ® TempStar Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing, with no rinse booster. The manufacturer provides technical support for all of ®...
  • Page 6 TABLE OF CONTENTS GUIDES Symbols Abbreviations & Acronyms SPECIFICATIONS TempStar/LT/NB/S Dimensions ....................2 Ventless Dimensions ........................3 Table Dimensions ........................4 Operating Capacities ........................5 Electrical Requirements ......................6 INSTALLATION Installation Instructions ....................... 8 Inspection Unpacking Leveling Plumbing Connecting the Drain Line Water Supply Connections Steam Line Connection Chemical Dispensing Equipment...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS MAINTENANCE Preventative Maintenance ......................21 Rinse Arm Maintenance ......................22 TROUBLESHOOTING Common Problems ........................24 PARTS Control Box Assembly ......................26 Hood Assembly ........................31 Cantilever Arm/Door Assemblies ....................32 Tub Assembly ........................... 35 Steam Tub Assembly ........................ 38 Frame Assembly ........................
  • Page 8 GUIDES GUIDES SYMBOLS - risk of injury to personnel. WARNING - risk of damage to equipment. CAUTION - risk of electrical shock. - caustic chemicals. - reference data plate. - lockout electrical power. - important note. NOTICE ABBREVIATIONS & ACRONYMS ANSI - American National Standards Institute CFM - Cubic Feet per Minute GHT - Garden Hose Thread...
  • Page 9 TEMPSTAR/LT/NB/S DIMENSIONS SPECIFICATIONS All dimensions from the floor LEGEND can be increased 2" using the A - Water Inlet (1/2” NPT) machine's adjustable feet. B - Electrical Connection Point C - Drain (1 1/2” NPT) D - Standard clearance between machine and wall is 4”...
  • Page 10 (616mm) VENTLESS DIMENSIONS SPECIFICATIONS (642mm) All dimensions from the floor LEGEND can be increased 2" using the A - Drain (1 1/2" NPT) machine's adjustable feet. B - Water Inlet (3/4" NPT) (641mm) C - Electrical Connection Point 32 (813mm) 60 (1527mm) (1468mm) (134mm)
  • Page 11 TABLE DIMENSIONS SPECIFICATIONS NOTE: Remove the front dress panel from the dishmachine if mounting the dishmachine in a corner installation with side tables. Corner installation will trap the panel, making it difficult to remove. 4” (10.2 cm) MINIMUM TABLE DIMENSIONS CORNER INSTALLATION 20 1/2”...
  • Page 12 OPERATING CAPACITIES SPECIFICATIONS PERFORMANCE/CAPABILITIES WATER REQUIREMENTS Operating Capacity: TempStar/Ventless TempStar/NB/S Minimum Wash Temperature (°F/°C) 150/66 Racks per Hour Minimum Rinse Temperature (°F/°C) 180/83 Dishes per Hour 1450 Inlet Water Temperature: Glasses per Hour 2088 12 kW Rinse Heater (°F/°C) 140/60 14 kW Rinse Heater (°F/°C) 110/44 Ventless (°F/°C)
  • Page 13 ELECTRICAL REQUIREMENTS SPECIFICATIONS NOTE: Typical Electrical Circuit is based on: NOTICE 1. 125% of the full amperage load of the machine. 2. Typical fixed-trip circuit breaker sizes as listed in the NEC (Latest Edition). Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes.
  • Page 14 ELECTRICAL REQUIREMENTS SPECIFICATIONS LT/NB Rinse Heater Volts Phase Total Amps Typical Electrical Circuit Rating 28 A 35 A 35 A 40 A 20 A 25 A NOTICE 21 A 30 A Imbalanced wild leg goes 10 A 15 A to L3. 10 A 15 A 15 A...
  • Page 15 INSTRUCTIONS INSTALLATION Before installing the unit, check the packaging and machine for damage. If the INSPECTION packaging is damaged, the machine might also be damaged. If there is damage to both the packaging and machine, do not throw away the packaging. The dishmachine Do not throw away has been inspected and packed at the factory and is expected to arrive to you in new, packaging if damage is...
  • Page 16 INSTRUCTIONS INSTALLATION NOTE: Ensure that you've read the Plumbing section before proceeding. WATER SUPPLY NOTICE CONNECTIONS Install the water supply line (1/2” ID minimum) to the dishmachine line strainer using copper pipe. A water shut-off valve should be installed in the water line between the main supply and the machine to allow access for service.
  • Page 17 INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.
  • Page 18 FALSE PANEL INSTALLATION INSTALLATION Rack rail removed & repositioned for a corner operation. False panel positioned in unit. Insert this side first. 07610-003-61-42-U...
  • Page 19 FALSE PANEL INSTALLATION INSTALLATION 1. Remove the rack assembly from the unit. 2. False panel will mount inside the dishmachine. 3. Position panel in unit on side to be closed. 4. Hold panel against side of dishmachine and push up. 5.
  • Page 20 PROGRAMMING EXHAUST FAN TIMER INSTALLATION 1. Apply power (120, 208, or 240 VAC) to the A1 & A2 terminals. Timer Wiring with Correct Wire Colors Light Gray Yellow Dark Gray Red/Yellow Yellow/Black 2. Hold down the SET and ADJ buttons for at least 3 seconds. 3.
  • Page 21 TESTING EXHAUST FAN TIMER INSTALLATION STEP ACTION RESULT Apply power (120, 208, or 240 VAC) to the A1 & A2 Idle state. terminals. Make control signal connection at B1. No control Remains in idle state. signal is applied. Apply control signal (logic high). Relay closes (ports 15-18).
  • Page 22 OPERATING INSTRUCTIONS OPERATION Before operating the unit, verify the following: PREPARATION 1. The tank is clean and free of debris. 2. The wash arms, rinse arms, sump strainer, and scrap screen are all installed correctly. 3. The standpipe is installed. Wash &...
  • Page 23 OPERATING INSTRUCTIONS OPERATION For the first operation of each day, it might be necessary to run the machine through WARM-UP CYCLES three cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly.
  • Page 24 OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 4. Remove the sump strainer and scrap screen. CLEANING 5. Use a hand-scraper to scrape foodsoil into trash basket. 6. Rinse with pre-rinse hose and replace. 7. Remove all wash and rinse arms. 8. Remove the end-caps from the arms. 9.
  • Page 25 OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 10. Use a small wire or toothpick to remove remaining debris or lime deposits from the nozzles. CLEANING 11. Flush the arms with water. 12. Replace end-caps and ensure they have been tightened. 13. Ensure the water level probe is clean. 14.
  • Page 26 DETERGENT CONTROL OPERATION DETERGENT Detergent usage and water hardness are two factors that contribute greatly to how efficiently this dishmachine will operate. Using detergent in the proper amount can CONTROL become a source of substantial savings. A qualified water treatment specialist can determine what is needed for maximum efficiency from the detergent.
  • Page 27 DELIME INSTRUCTIONS OPERATION To delime the machine, follow the steps below. The tank capacities of the machine DELIMING can be found in the Specifications section of this manual. 1. Remove rinse arms and place in sink with deliming solution. 2. Disconnect or turn off chemical feeder pumps. 3.

  • Page 28: Preventative Maintenance

    PREVENTATIVE MAINTENANCE MAINTENANCE The manufacturer highly recommends that any maintenance and repairs not specifically PREVENTATIVE discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL. MAINTENANCE Performing maintenance on your dishmachine may void your warranty, lead to larger problems, or even cause harm to the operator. So if you have a question or concern, do not hesitate to contact a QUALIFIED SERVICE AGENCY.

  • Page 29: Rinse Arm Maintenance

    RINSE ARM MAINTENANCE MAINTENANCE BEARING 1. Unscrew the rinse arm from the manifold. REPLACEMENT Disconnect electrical power at the breaker or 2. Take the retaining clip off with a flathead screwdriver. disconnect switch and tag-out in accordance with procedures and codes. 06401-004-33-51 RINSE ARM BEARING KIT •...
  • Page 30 RINSE ARM MAINTENANCE MAINTENANCE 7. Place one of the washers from the kit on the rinse arm. BEARING REPLACEMENT One of the washers from the kit is used in this step. 8. Put the bearing from the kit on top of the washer. The bearing from the kit is used in this step.

  • Page 31: Troubleshooting

    COMMON PROBLEMS TROUBLESHOOTING WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING PROBLEM POSSIBLE CAUSE...
  • Page 32 COMMON PROBLEMS TROUBLESHOOTING WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING PROBLEM POSSIBLE CAUSE...

  • Page 33: Control Box Assembly

    CONTROL BOX ASSEMBLY PARTS 07610-003-61-42-U...
  • Page 34 CONTROL BOX ASSEMBLY PARTS 21 21 07610-003-61-42-U...
  • Page 35 CONTROL BOX ASSEMBLY PARTS 07610-003-61-42-U...
  • Page 36 CONTROL BOX ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Control Box Weldment 05700-003-30-14 Timer Bracket 05700-003-02-08 Lock Nut 6-32 05310-373-03-00 Heater Contactor 05945-109-01-69 Terminal Block 05940-011-48-27 Lock Nut 10-24 05310-373-01-00 Contactor, Wash Motor 05945-002-74-20 Relay 05945-111-47-51 Relay, (415 V, 3 PH, 5 Wire Only) 05945-111-89-75 Light, Green 05945-111-44-43...
  • Page 37 CONTROL BOX ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Decal, Ground 09905-011-86-86 Decal, L1, L2 09905-002-78-67 Bracket, Fuse Strip 05700-002-42-03 Fuse Holder, 6-pole 05920-002-42-13 Screw, 6-32 x 3/8” with Tooth Washer 05305-002-25-91 Decal, Dispenser Connection 09905-003-34-09 Kit, Universal Timer with Bracket 06401-003-80-83 Universal Timer, Fused 05945-003-75-23...

  • Page 38: Hood Assembly

    HOOD ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Hood Weldment (Tempstar/Tempstar LT/Tempstar NB) 05700-002-29-79 Hood Weldment (Tempstar Ventless) 05700-004-19-85 Hood Weldment (Tempstar S) 05700-002-41-36 Hood Support 05700-002-78-99 Bolt, 1/4-20 x 1/2” 05305-274-21-00 Washer, Flat, SS, 1/4-20 05311-174-01-00 Spacer, Sleeve Hood 05700-003-55-15 Locknut, 1/4-20 with Nylon Insert (Not Shown) 05310-374-01-00 07610-003-61-42-U...

  • Page 39: Cantilever Arm/Door Assemblies

    CANTILEVER ARM/DOOR ASSEMBLIES PARTS 11 12 07610-003-61-42-U...
  • Page 40 CANTILEVER ARM/DOOR ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Cantilever Arm 05700-031-50-67 Spring Pin, 1/4" x 1 1/8" 05315-407-06-00 Yoke Assembly 05700-000-75-77 Cotter Pin 05315-207-01-00 Yoke 05700-000-75-78 Clevis Pin, 5/16” x 1 3/8” 05315-700-01-00 Nylon Washer 05311-369-03-00 Bushing 03120-100-03-00 Locknut, 3/8-16 Hex Center 05310-256-04-00 Rod, Spring 05700-003-67-39...
  • Page 41 CANTILEVER ARM/DOOR ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Door, Left Side (Complete Assembly) 05700-002-30-87 Door, Left Side (Ventless, Complete Assembly) 05700-004-24-32 Door Only, Left Side 05700-002-29-86 Door Only, Left Side (Ventless) 05700-004-24-34 Door Connecting Plate (Not Shown) 05700-002-20-78 Bracket, Cantilever Arm Support 09515-003-15-64 Wear Button, 1/2"...

  • Page 42: Tub Assembly

    TUB ASSEMBLY PARTS SOLID STATE THERMOSTAT 36 33 31 30 Nut, 1/4-20 Hex Nut 05310-011-66-49 Bracket, Motor Support Weldment 05700-002-68-31 Pump Support Adjustable Bracket Complete Assembly 05700-011-60-33 Pump Support Adjustable Bracket 05700-002-20-41 07610-003-61-42-U...
  • Page 43 TUB ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Tub Weldment 05700-002-33-93 Rack Assembly 05700-002-01-00 Bulk Head Plug 04730-609-05-00 See Page Entitled “Wash Motors” Gasket 05700-111-35-03 O-ring 05330-111-35-15 Bolt, Hex 3/8-16 x 1 1/4" Long 05305-276-10-00 Lower Wash Manifold Weldment 05700-031-46-00 Suction Strain Weldment 05700-001-22-23 Suction Strain Bracket 05700-001-22-24...
  • Page 44 TUB ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Lockwasher, 5/16", Split 05311-275-01-00 Nut, Hex, 5/16-18 05310-275-01-00 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Cover, Wash Heater 05700-031-47-57 Decal, Warning-Disconnect Power 09905-004-08-16 Decal, High Limit 09905-011-84-32 Thermostat Bracket 05700-011-81-64 Wash Heater Gasket 05330-011-47-79 Thermostat, Regulating 05930-510-02-79 Kit, Wash Thermostat Replacement...

  • Page 45: Steam Tub Assembly

    STEAM TUB ASSEMBLY PARTS SOLID STATE THERMOSTAT Nut, 1/4-20 Hex Nut 05310-011-66-49 Bracket, Motor Support Weldment 05700-002-68-31 Pump Support Adjustable Bracket Complete Assembly 05700-011-60-33 Pump Support Adjustable Bracket 05700-002-20-41 07610-003-61-42-U...
  • Page 46 STEAM TUB ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Tub Weldment, Steam 05700-002-09-26 Rack Assembly 05700-002-01-00 Bulk Head Plug 04730-609-05-00 See Page Entitled “Wash Motors” Gasket 05700-111-35-03 O-ring 05330-111-35-15 Bolt, Hex 3/8-16 x 1 1/4" Long 05305-276-10-00 Lower Wash Manifold Weldment 05700-031-46-00 Suction Strain Weldment 05700-001-22-23...
  • Page 47 STEAM TUB ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Probe, High Water 06680-200-02-68 Thermostat, Regulating 05930-510-02-79 Kit, Wash Thermostat Replacement 06401-003-18-67 (Includes: thermostat, brass fitting, two jumper wires, & instructions) Cover, Wash Heater 05700-031-47-57 Decal, Warning-Disconnect Power 09905-004-08-16 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Steam Coil 05700-031-41-37...

  • Page 48: Frame Assembly

    FRAME ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Bolt, 1/4-20 x 1/2” 05305-274-02-00 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-02-00 Front Panel 05700-002-36-65 Frame Weldment 05700-031-48-01 Bullet Foot 05340-108-01-03 Flanged Bullet Foot (Optional) 05340-002-34-86 07610-003-61-42-U...

  • Page 49: Rinse Tank Assembly

    RINSE TANK ASSEMBLY PARTS See Heaters section. ITEM DESCRIPTION PART NUMBER Booster Tank Weldment 05700-001-22-02 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Washer, #10 Flat 05311-173-01-00 Decal, Warning - Disconnect Power 09905-004-08-16 Booster Tank Cover Weldment 05700-001-29-30 Nut, Hex, 5/16-18 05310-275-01-00 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00 Washer, 1/4", Flat...
  • Page 50 RINSE TANK - ROUND-FLANGED HEATER PARTS See Heaters section. ITEM DESCRIPTION PART NUMBER Booster Tank Weldment 05700-003-90-50 Locknut, 10-24 with Nylon Insert 05310-374-01-00 Washer, #10 Flat 05311-174-01-00 Decal, Warning - Disconnect Power 09905-004-08-16 Booster Tank Cover Weldment 05700-001-29-30 Nut, Hex, 5/16-18 05310-275-01-00 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00...

  • Page 51: Coil Assembly

    COIL ASSEMBLY PARTS TempStar S ITEM DESCRIPTION PART NUMBER Complete Steam Coil Assembly 05700-002-08-62 Steam Coil Weldment 05700-021-41-38 Stand C, Steam Coil Support 05700-002-08-52 Stand D, Steam Coil Support 05700-002-08-53 Gasket, Steam Coil 05700-001-17-86 Washer, Steam Coil 05700-001-17-87 Adapter, Steam Coil Nut 05310-011-17-85 Stand A, Steam Coil Support 05700-002-08-50...

  • Page 52: Steam Inlet Plumbing

    STEAM INLET PLUMBING PARTS TempStar S NOTICE When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely affect the performance of the dishmachine. It is strongly recommended that thread tape—used in conservative amounts— be applied to threads when joining components together.
  • Page 53 STEAM INLET PLUMBING PARTS TempStar S ITEM DESCRIPTION PART NUMBER Complete Assembly 05700-002-01-60 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34 Union, 3/4’’ NPT, Black Iron 04730-912-01-00 Elbow, 3/4” NPT, Black Iron 04730-906-10-34 Nipple, Close, 3/4’’ NPT, Black Iron 04730-907-01-00 Gate Valve, 3/4” NPT 04820-100-19-00 Y-Strainer, 3/4”...

  • Page 54: Wash Motors

    WASH MOTORS PARTS The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump) depending on the characteristics of the machine. To ensure that you order the correct wash motor assembly for the model you are servicing, please refer to the following table: TempStar/TempStar NB Volts...

  • Page 55: Motor & Pump Assembly

    MOTOR & PUMP ASSEMBLY PARTS Other parts not shown Drain Plug, 60 Hz 04730-002-81-89 Bracket, 50 Hz 05700-002-06-22 Shaft Adapter, 50 Hz 05700-011-95-49 ITEM DESCRIPTION PART NUMBER Motor Only, 60 Hz 06105-004-32-04 Motor Only, 50 Hz 06105-002-85-36 Case O-ring, 60 Hz 05330-002-81-83 Seal Plate, 60 Hz 05700-002-81-87...

  • Page 56: Heaters

    HEATERS PARTS TempStar Volts Phase Wash Heater Rinse Heater (12 kW) Rinse Heater (14 kW) 04540-121-47-39 04540-121-47-40 04540-121-63-38 04540-121-47-39 04540-121-47-40 04540-121-63-38 04540-121-47-39 04540-121-47-40 04540-121-63-38 04540-121-47-39 04540-121-47-40 04540-121-63-38 04540-121-47-39 04540-121-47-40 04540-121-63-38 04540-121-47-39 04540-121-47-40 04540-121-63-38 04540-121-47-39 04540-121-47-40 04540-121-63-38 04540-121-47-39 04540-121-47-40 04540-121-63-38 04540-002-44-31 04540-002-44-32 04540-121-63-38 04540-002-43-09...
  • Page 57 HEATERS PARTS TempStar with Round-Flanged Rinse Heater Volts Phase Wash Heater Rinse Heater (12 kW) 04540-003-58-27 04540-003-58-28 04540-003-58-27 04540-003-58-28 04540-003-58-27 04540-003-58-28 04540-003-58-27 04540-003-58-28 04540-003-58-27 04540-003-58-28 04540-003-58-27 04540-003-58-28 04540-003-58-27 04540-003-58-28 04540-003-58-27 04540-003-58-28 07610-003-61-42-U...

  • Page 58: Inlet/Outlet Plumbing

    INLET/OUTLET PLUMBING PARTS TempStar Complete Inlet Plumbing Assembly Complete Outlet Plumbing Assembly 05700-003-60-74 05700-003-60-75 Tube Length Chart Item # Length (inches) 1/2” x 2 1/2” Long 1/2” x 37” Long 1/2” x 3” Long 1/2” x 2 1/8” Long 1/2” x 3 1/2” Long 1/2”...
  • Page 59 INLET/OUTLET PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Fitting, Tee, 1/2” x 1/2” x 1/4” 04730-411-25-01 Adapter, 1/2” MNPT x CU Male 04730-011-59-53 Y-Strainer, 1/2” 04730-217-01-10 Ball Valve, Bronze, 1/4" NPT 04810-011-72-67 Adapter, 1/2” 04730-401-03-01 Union, 1/2” 04730-412-05-01 Bushing, Hex 3/4" MNPT - 1/2" FNPT Brass 04730-002-56-27 Tube, Copper 1/2”...

  • Page 60: Lt & Nb Inlet Plumbing

    LT & NB INLET PLUMBING PARTS TempStar LT & TempStar NB ITEM DESCRIPTION PART NUMBER Complete Assembly 05700-003-60-73 Tee, Brass, 1/2" x 1/2" x 1/4" NPT 04730-411-25-01 Adapter, 1/2” MNPT x CU Male 04730-011-59-53 Y-Strainer, 1/2” 04730-217-01-10 Ball Valve, Bronze, 1/4" NPT 04810-011-72-67 Adapter, 1/2”...

  • Page 61: Plumbing Options

    PLUMBING OPTIONS PARTS SHOCK ABSORBER (WATER ARRESTOR) OPTION Water Arrestor, 1/2” 06685-100-05-00 Tee, 1/2” x 1/2” x 1/2” Nipple, 1/2” NPT, Close, Brass 04730-211-27-00 04730-207-15-00 PRESSURE REGULATOR OPTION Pressure Gauge, 0-100 PSI 06685-111-88-34 Ball Valve, 1/4" Bronze 04810-011-72-67 Tee, Brass, 1/2" x 1/2" x 1/4" NPT 04730-411-25-01 Water Pressure Regulator, 1/2”...

  • Page 62: Ventless Plumbing

    VENTLESS PLUMBING PARTS TempStar Ventless RINSE INJECTOR 09515-004-22-73 HOSE PAC, ASSEMBLY (TEMPSTAR) 05700-004-20-01 Hose Pac Assembly 05700-004-20-01 HOSE PAC, ASSEMBLY (TEMPSTAR HH) 05700-004-20-02 ITEM DESCRIPTION PART NUMBER Vacuum Breaker, 1/2" Brass 04820-003-06-13 Elbow, 90-Degree, 1/2" Street Brass 04730-206-08-00 Plumbing, Rinse Injector 05700-004-19-83 Plumbing, Outlet with Heat Exchanger 05700-004-19-12...
  • Page 63 VENTLESS PLUMBING PARTS TempStar Ventless ITEM DESCRIPTION PART NUMBER Bushing, Hex 3/4" to 1/2" Brass 04730-002-56-27 Nipple, Brass 1/2" x 3" NPT 04730-004-20-10 Elbow, 1/2" NPT, 90-Degree Brass 04730-011-42-96 Tee, 1/2" x 1/2" x 1/4" FNPT 04730-002-22-56 Union, 1/2" x 1/2" Brass 04730-003-62-44 Fitting, 1/4"...
  • Page 64 VENTLESS PLUMBING PARTS TempStar Ventless *Pressure Regulator comes standard on the Ventless unit. ITEM DESCRIPTION PART NUMBER Bushing, Hex 3/4" to 1/2" Brass 04730-002-56-27 Elbow, 3/4" NPT, 90-Degree Street Brass 04730-206-04-34 Pressure Regulator, 3/4" 06685-011-58-22 Nipple, 3/4" NPT x 1 3/8" Closed Brass 04730-207-34-00 Solenoid Valve, 220 V, 3/4"...

  • Page 65: Wash & Rinse Arm/Manifold Assemblies

    WASH & RINSE ARM/MANIFOLD ASSEMBLIES PARTS FINAL RINSE ARMS & MANIFOLD Rinse Injector Weldment 1 per machine 05700-002-56-75 Plug, 1/8” NPT, Brass 3 per Rinse Injector 04730-209-07-37 Rinse Injector Gasket 2 per machine WASH ARMS & MANIFOLD 05330-111-42-81 07610-003-61-42-U...
  • Page 66 WASH & RINSE ARM/MANIFOLD ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Upper Manifold 05700-031-34-82 Nut, 3/8-16 Hex 05310-276-01-00 Lockwasher, 3/8" 05311-276-01-00 Bolt, Hex 3/8-16 x 7/8" 05306-011-36-95 O-ring 05330-111-35-15 Positioning Bracket, Manifold Tube 05700-011-34-63 Tube, Wash Manifold 05700-131-15-07 Gasket, Manifold 05700-111-35-03 Wash Arm 05700-004-13-13 Locknut, 1/4-20 Hex with Nylon Insert...

  • Page 67: Ventless System Assembly

    VENTLESS SYSTEM ASSEMBLY PARTS 07610-003-61-42-U...
  • Page 68 VENTLESS SYSTEM ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Coil, Heat Exchanger 04420-004-19-61 Inlet, Cold Water 05700-004-19-01 Ring, Water Inlet 05700-004-19-24 Plate, Fan Mounting 05700-004-18-07 Upper Shroud 05700-004-18-06 Exhaust Box 05700-004-18-04 Gasket, Heat Exchanger 05330-004-18-22 Gauge 06680-011-86-42 Coil Box Back 05700-004-18-03 Bolt, 1/4-20 x 3/8"...

  • Page 69: Ventless Door Interlock

    VENTLESS DOOR INTERLOCK PARTS ITEM DESCRIPTION PART NUMBER Door Interlock Assembly 05700-004-23-06 Guide Block, Door Lock 09330-004-22-72 Cover, Door Lock Mounting 05700-004-22-80 Rod, Interlock Weldment 05700-004-23-15 Solenoid, Horizontal 1" Push 04820-004-24-11 Spring, Compression 05935-004-24-10 Base, Door Interlock Box 05700-004-24-25 Screw, 3/8" Pan Head 05305-171-02-00 Washer, Flat 05311-173-02-00...

  • Page 70: Door Interlock, Exhaust Fan, Transformer Box

    DOOR INTERLOCK, EXHAUST FAN, TRANSFORMER BOX PARTS Door Interlock Box Bottom Door Interlock Box Cover 05700-001-21-26 05700-001-21-27 OTHER DOOR INTERLOCK (SDI) COMPONENTS (NOT SHOWN): DESCRIPTION PART NUMBER Pipe Clamp (found on the side of the machine) 05700-000-35-05 Solenoid, Electrical Interlock Option 04810-100-61-33 Relay 05945-111-47-51...

  • Page 71: Go Box Components

    GO BOX COMPONENTS PARTS A Go Box is a kit of the most-needed parts for a particular model or model family to successfully effect a repair in the first call, 90% or more of the time. The following components can be ordered together using part number 06401-003-62-04 ITEM DESCRIPTION PART NUMBER...

  • Page 72: Drain Quench Assembly

    DRAIN QUENCH ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Complete Drain Quench Assembly 05700-004-07-93 Nipple, 1/4" NPT x 3" Brass 04730-004-08-07 Reducer, 1 1/2" x 1/2" Hex Brass 04730-002-55-75 Nipple, 1 1/12" Brass 04730-207-40-00 Tee, 1 1/2" Brass 04730-011-69-93 Reducer, 1 1/2" x 1/4" Hex Brass 04730-002-55-76 Union,1/4"...
  • Page 73 DRAIN QUENCH ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Wash Heater Cover 05700-031-47-57 Large Fitting 05975-011-65-51 Conduit Fitting, 45-Degree, 1/2" 05975-011-45-23 Lock Nut, 6-32 Hex 05310-373-03-00 Thermostat 05930-003-13-65 Conduit Fitting, 90-Degree, 1/2" 05975-011-45-14 Small Fitting 05975-011-49-03 Drain Quench Bracket 05700-004-07-92 07610-003-61-42-U...
  • Page 74 DRAIN QUENCH ASSEMBLY PARTS Connect 1 1/2” drain plumbing Connect 1/4” cold water line (elbow can be removed if not needed) 07610-003-61-42-U...

  • Page 75: Schematics

    208-230 V, 50/60 HZ, 1 PHASE SCHEMATICS 07610-003-61-42-U...

  • Page 76: 460 V, 50/60 Hz, 3 Phase

    460 V, 50/60 HZ, 3 PHASE SCHEMATICS 07610-003-61-42-U...

  • Page 77: Lt & Nb, 208-230 V, 50/60 Hz,1 Phase

    LT & NB, 208-230 V, 50/60 HZ,1 PHASE SCHEMATICS 07610-003-61-42-U...

  • Page 78: Lt & Nb, 460 V, 50/60 Hz, 3 Phase

    LT & NB, 460 V, 50/60 HZ, 3 PHASE SCHEMATICS 07610-003-61-42-U...

  • Page 79: Steam, 208-230 V, 50/60 Hz, 1/3 Phase

    STEAM, 208-230 V, 50/60 HZ, 1/3 PHASE SCHEMATICS 07610-003-61-42-U...

  • Page 80: Sdi Options

    SDI OPTIONS SCHEMATICS 07610-003-61-42-U...

  • Page 81: Drain Quench Option

    DRAIN QUENCH OPTION SCHEMATICS 07610-003-61-42-U...

  • Page 82: Addendum

    Steps: 1. Perform the appropriate wiring and component changes as necessary to achieve the desired result. Reference Jackson technical manuals or contact technical service for assistance. 2. Verify the schematic is correct. If not, replace with the correct one from the kit.

  • Page 83: External Device Wiring

    EXTERNAL DEVICE WIRING ADDENDUM Wiring Diagram Exhaust Fan Exhaust Fan Contactor Contactor (Customer provides or orders (customer provides) optional kit - 05700-004-35-35) CAUTION Do NOT connect L2/N L2/N primary load directly to Fuse Block! Dish Machine Dishmachine Customer Customer Connections Connections Fuse Block Timer...
  • Page 84 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com ® TempStar Manual • 07610-003-61-42-U...

This manual is also suitable for:

Tempstar ltTempstar nbTempstar s

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