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INSTALLATION, OPERATION, AND SERVICE MANUAL TEMPSTAR SERIES DOOR-TYPE DISHMACHINES ® TempStar Manual • 07610-003-61-42-V...
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ONE YEAR LIMITED PARTS AND LABOR WARRANTY For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased;...
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MANUFACTURER'S LIMITED WARRANTY (CONT.) (APPLICABLE ONLY IN THE UNITED STATES AND CANADA) PRODUCT CHANGES: Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires. DISCLAIMER OF WARRANTIES: THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
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Updated schematic and control box assembly for rotary 1-10-13 8252 switch/Removed EnergyStar Logo. 3-7-13 QOF NDB-219 Updated Jackson logo and company name. Corrected part number for “right false panel kit,” pg. 43. 12-17-13 Removed “STOP” warning page, pg. 3. 5-28-14 8287 New bearing and P/N on rinse arm assy, pg.
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REVISION HISTORY Revision Revision Made by Applicable ECNs Details Letter Date Added view showing dimensions for the notch cut into table on corner installations to pg. 4. Corrected total amps and typical electrical circuit for 230 V, 50 Hz, 1 Phase LT/NB machines on pg. 7 to 35 A and 40 A, respectively.
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NOMENCLATURE TempStar ® Door-type dishmachine; ENERGY STAR qualified, ® electrically-heated, high-temp, hot-water sanitizing, with booster heater. TempStar ® Door-type dishmachine; electrically-heated, low-temp, chemical-sanitizing, with no rinse booster. TempStar ® Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing, with no rinse booster. The manufacturer provides technical support for all of TempStar ®...
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TABLE OF CONTENTS OPERATION Detergent Control ........................17 Deliming ........................... 18 MAINTENANCE Preventative Maintenance ......................19 TROUBLESHOOTING Common Problems ........................20 PARTS Control Box ..........................22 Hood ............................27 Door & Arm ..........................28 Tub ............................31 Steam Tub ..........................34 Frame ............................
TEMPSTAR/LT/NB/S DIMENSIONS SPECIFICATIONS LEGEND A - Water Inlet (1/2” NPT) B - Electrical Connection Point C - Drain (1 1/2” NPT) D - Optional Steam Connection (3/4” NPT) can be increased 2" using the machine's adjustable feet. 07610-003-61-42-V...
VER DIMENSIONS SPECIFICATIONS LEGEND A - Drain (1 1/2" NPT) B - Water Inlet (3/4" NPT) C - Electrical Connection Point (134mm) 4 (102mm) can be increased 2" using the (785mm) MINIMUM machine's adjustable feet. (641mm) 32 (813mm) 3 (79mm) 17 (432mm) (616mm) (438mm)
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TABLE DIMENSIONS SPECIFICATIONS CORNER INSTALLATION CORNER INSTALLATION 4 (102 mm) MIN ALIGN WITH TABLE - DISTANCE CAN VARY For corner install instructions: 8 7/16 4 (102 mm) MIN (214 mm) ALIGN WITH TABLE - 20 1/2” DISTANCE CAN VARY (521 mm) (762 mm) OPENING...
ELECTRICAL REQUIREMENTS SPECIFICATIONS Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual are for reference and may change without notice.
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ELECTRICAL REQUIREMENTS SPECIFICATIONS Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual are for reference and may change without notice.
INSTRUCTIONS INSTALLATION INSPECTION Before installing the machine, check the packaging and machine for damage. If the packaging is damaged, the machine might also be damaged. If there is damage to both packaging and machine, do not throw away the packaging. The machine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged Do not throw away condition.
INSTRUCTIONS INSTALLATION STEAM LINE The steam machines come with lines to connect the source steam. Connect all steam lines to the machine as all applicable codes provide. See machine data plate for CONNECTION information concerning steam flow pressure. Click here or on the instructions icon for ...
INSTRUCTIONS INSTALLATION CHEMICAL Detergent Connect detergent by removing the bulkhead fitting on the back of the machine and CONNECTIONS replacing it with the appropriate dispensing equipment. Chemical connections should be made by the chemical supplier. Using deionized water or other aggressive fluids will result in corrosion and Detergent Probe failure of components and...
INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS The data plate is located on the right side of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage, and serial number.
INSTRUCTIONS INSTALLATION VOLTAGE CHECK Ensure that the power switch is in the "OFF" position and apply power to machine. Check the incoming power at the terminal block and ensure it corresponds with the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem.
OPERATING INSTRUCTIONS OPERATION PREPARATION Before operating the machine, verify the following: 1. The tank is clean and free of debris. 2. The wash arms, rinse arms, sump strainer, and scrap screen are all installed correctly. 3. The standpipe is installed. Wash &...
OPERATING INSTRUCTIONS OPERATION WARM-UP CYCLES For the first operation of each day, it might be necessary to run the machine through three cycles to ensure that all of the cold water is out of the system and to verify that the machine is operating correctly. To cycle the machine, ensure that the power is on and that the tub has filled to the correct level.
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OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 4. Remove the sump strainer and scrap screen. CLEANING 5. Use a hand-scraper to scrape foodsoil into a trash basket. 6. Rinse with pre-rinse hose and replace. 7. Remove all wash and rinse arms. 8. Remove the end-caps from the arms. 9.
OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 10. Use a small wire or toothpick to remove remaining debris or lime deposits from the nozzles. CLEANING 11. Flush the arms with water. 12. Replace end-caps and ensure they have been tightened. 13. Spray or wipe out interior of the machine. 14.
DETERGENT CONTROL OPERATION DETERGENT Detergent usage and water hardness are two factors that contribute greatly to how efficiently this machine will operate. Using detergent in the proper amount can CONTROL become a source of substantial savings. A qualified water treatment specialist can determine what is needed for maximum efficiency from the detergent.
DELIMING OPERATION DELIMING To delime the machine, follow the steps below. The tank capacities of the machine can be found on the Operating Parameters page of this manual. 1. Remove rinse arms and place in sink with deliming solution. 2. Disconnect or turn off chemical feeder pumps. 3.
PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE The manufacturer highly recommends that any maintenance and repairs not specifically discussed in this manual be performed only by qualified service personnel. MAINTENANCE WARNING! Unqualified personnel performing maintenance on the machine may void the warranty, lead to larger problems, or cause harm to the operator. WARNING Following the operating and cleaning instructions in this manual will result in the most efficient results from the machine.
COMMON PROBLEMS TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the machine have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING PROBLEM POSSIBLE CAUSE...
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COMMON PROBLEMS TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the machine have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING PROBLEM POSSIBLE CAUSE...
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CONTROL BOX PARTS 21 21 07610-003-61-42-V...
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CONTROL BOX PARTS Fuses 208/230 V 460 V WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING DETERGENT DETERGENT EXHAUST FAN CONSTANT VOLTAGE RINSE-AID DISPENSER EXHAUST FAN CONSTANT VOLTAGE RINSE-AID DISPENSER DISPENSER DISPENSER CONTROL CONNECTION CONNECTION CONTROL CONNECTION...
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CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Control Box Weldment 05700-003-30-14 Timer Bracket 05700-003-02-08 Locknut, 6-32 05310-373-03-00 Contactor, 4-Pole 05945-004-43-74 Terminal Block 05940-011-48-27 Locknut, 10-24 05310-373-01-00 Contactor, Wash Motor 05945-002-74-20 Relay 05945-111-47-51 Relay, (415 V, 3 PH, 5 Wire Only) 05945-111-89-75 Light, Green 05945-111-44-43...
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CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Decal, Ground 09905-011-86-86 Decal, L1, L2 09905-002-78-67 Bracket, Fuse Strip 05700-002-42-03 Fuse Holder, 6-pole 05920-002-42-13 Screw, 6-32 x 3/8” with Tooth Washer 05305-002-25-91 Decal, Dispenser Connection 09905-003-34-09 Decal, Dispenser Connection (460 V Machine Only) 09905-004-43-81 Kit, Universal Timer with Bracket 06401-003-80-83...
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DOOR & ARM PARTS ITEM DESCRIPTION PART NUMBER Cantilever Arm 05700-031-50-67 Spring Pin, 1/4" x 1 1/8" 05315-407-06-00 Yoke Assembly 05700-000-75-77 Cotter Pin 05315-207-01-00 Yoke 05700-000-75-78 Clevis Pin, 5/16” x 1 3/8” 05315-700-01-00 Nylon Washer 05311-369-03-00 Bushing 03120-100-03-00 Rod, Spring 05700-003-67-39 Spring 05340-109-02-00...
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DOOR & ARM PARTS ITEM DESCRIPTION PART NUMBER Door, Left Side (Complete Assembly) 05700-002-30-87 Door, Left Side (VER, Complete Assembly) 05700-004-24-32 Door Only, Left Side 05700-002-29-86 Door Only, Left Side (VER) 05700-004-24-34 Door Connecting Plate (Not Shown) 05700-002-20-78 Bracket, Cantilever Arm Support 09515-003-15-64 Wear Button, 1/2"...
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STEAM TUB PARTS ITEM DESCRIPTION PART NUMBER Tub Weldment, Steam 05700-002-09-26 Track Assembly 05700-002-01-00 Bulk Head Plug 04730-609-05-00 Wash Motor See “Motors” page. Gasket 05700-111-35-03 O-ring 05330-111-35-15 Bolt, Hex 3/8-16 x 1 1/4" Long 05305-276-10-00 Lower Wash Manifold 05700-031-46-00 Sump Strainer 05700-001-22-23 Bracket, Sump Strainer 05700-001-22-24...
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STEAM TUB PARTS ITEM DESCRIPTION PART NUMBER Probe, High Water 06680-200-02-68 Thermostat, High Limit 05930-004-33-12 Cover, Wash Heater 05700-031-47-57 Decal, Warning-Disconnect Power 09905-004-08-16 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Steam Coil 05700-031-41-37 Probe, Thermistor 4” 06685-004-17-26 Thermostat Mounting Bracket 05700-004-22-17 Thermostat, Elan Electric Dual 06685-004-17-27 Harness, 5-Connector...
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RINSE TANK PARTS CAUTION! TempStar & TempStar VER machines with serial numbers after 18C355287 have the rinse tank CAUTION on the previous page. See "Heaters" page. ITEM DESCRIPTION PART NUMBER Tank, Rinse 05700-004-44-07 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Washer, #10 Flat 05311-173-01-00 Decal, Warning-Disconnect Power 09905-004-08-16...
STEAM COIL PARTS ITEM DESCRIPTION PART NUMBER Complete Steam Coil Assembly 05700-002-08-62 Steam Coil 05700-021-41-38 Stand C, Steam Coil Support 05700-002-08-52 Stand D, Steam Coil Support 05700-002-08-53 Gasket, Steam Coil 05700-001-17-86 Washer, Steam Coil 05700-001-17-87 Adapter, Steam Coil Nut 05310-011-17-85 Stand A, Steam Coil Support 05700-002-08-50 Stand B, Steam Coil Support...
MOTORS PARTS Complete Assemblies (See next page for parts.) See Motor Rotation section. The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure you order the correct wash motor assembly for the model you are servicing, please refer to the following table: MODEL VOLTS...
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MOTORS PARTS Parts (See previous page for complete assemblies.) The models covered in this manual come supplied with various wash motors (see previous page), depending on the characteristics of the machine. To ensure you order the correct parts for the model you are servicing, please refer to the following table: ITEM DESCRIPTION...
PLUMBING PARTS Complete Plumbing Assembly 05700-004-54-52 Top View Back View NOTICE When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely affect the performance of the machine. It is strongly recommended that thread tape—used in conservative amounts—be applied to threads when joining components together.
PLUMBING - STEAM PARTS NOTICE When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely affect the performance of the machine. It is strongly recommended that thread tape—used in conservative amounts—be applied to threads when joining components together.
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PLUMBING - STEAM PARTS ITEM DESCRIPTION PART NUMBER Complete Assembly 05700-002-01-60 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34 Union, 3/4’’, Black Iron 04730-912-01-00 Elbow, 3/4”, Black Iron 04730-906-10-34 Nipple, Close, 3/4’’, Black Iron 04730-907-01-00 Gate Valve, 3/4” 04820-100-19-00 Y-Strainer, 3/4”, Black Iron 04730-217-01-32 Bracket, Steam Plumbing Support 05700-002-01-63...
PLUMBING - VER PARTS BACK OF MACHINE APPROX. 45° ITEM DESCRIPTION PART NUMBER Complete Assembly 05700-004-53-48 Elbow, 1/2", 90-degree Street Brass 04730-206-08-00 Nipple, 1/2" Close Brass 04730-207-15-00 Valve, Solenoid, 1/2" 208-240 V 04810-003-71-56 Y-Strainer, 1/2” 04730-217-01-10 Elbow, 1/2" 90-degree Brass 04730-011-42-96 Tee, 1/2"...
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VER SYSTEM PARTS ITEM DESCRIPTION PART NUMBER VER System, Complete Assembly 05700-004-53-47 Plate, Fan Mounting 05700-004-18-07 Upper Shroud 05700-004-18-06 Screw, 6-32 x 1 3/4" 05305-004-19-80 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00 Exhaust Box 05700-004-18-04 Gasket, Heat Exchanger 05330-004-18-22 Gauge 06680-011-86-42 Coil Box, Back 05700-004-18-03...
VER DOOR INTERLOCK PARTS Other Door Interlock components (not shown): Pipe Clamp (found on the side of the machine) 05700-000-35-05 Solenoid, Electrical Interlock Option 04810-100-61-33 Relay 05945-111-47-51 ITEM DESCRIPTION PART NUMBER Door Interlock Assembly 05700-004-23-06 Guide Block, Door Lock 09330-004-22-72 Cover, Door Lock Mounting 05700-004-22-80 Rod, Interlock Weldment...
VER DOOR INTERLOCK OVERRIDE PARTS The following instructions are for models equipped with the Door Interlock option. These instructions should only be used if the door interlock fails to unlatch and the doors won't open. 1. Turn machine off by flipping the power switch to "OFF." 2.
KITS PARTS Call 1-880-800-5672 to order kits for TempStar models and use the part numbers below: DESCRIPTION PART NUMBER Door Interlock Kit 06401-004-03-23 Door Magnet Cover Kit 06401-004-07-73 Drain Water Tempering Kit 06401-004-07-86 Exhaust Fan Contactor Kit 05700-004-35-35 False Panel Kit 05700-002-75-59 Phase Conversion Kit 06401-004-00-22...
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