Related Manuals for Cameron wkm 370D6 Series
Summary of Contents for Cameron wkm 370D6 Series
- Page 1 Date: 14 Au gust 2015 Document N Number: TC-0 003001-30 Revision: R Rev 03 ® 370 0D6 B Ball Va alve nstallat ion, Op peration n, and M Mainten nance M Manual ...
- Page 2 All the info ormation conta ained in this m anual is the ex xclusive proper rty of Cameron n. Any reprodu uction or use of f the calculation ns, drawings, p hotographs, p rocedures or in nstructions, eit ther expressed d or implied, is forbidden wit thout the written n permission o of Cameron or i its authorized agent. Initi ial Release 01 bruary 2015 ...
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Page 3: Table Of Contents
TABLE O F CONTENT TS BILL OF MA ATERIALS ................................ 5 SCOPE .................................... 9 NAMEPLAT TE INFORMATI ON ............................ 1 0 ... - Page 4 Any repa airs to the equ uipment cover red by this bo ook should be done by an a authorized Cameron se ervice represe ntative. Came ron will not b be responsible e for loss or e expense result ing ...
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Page 5: Bill Of Ma Aterials
BILL OF MATERIALS S 370D6 Ser ies Standard G Gearless Valve ( (see parts list i n Table 1) Figure e 1 – 370D6 Se eries Standard L Less Gear Valv v e C‐003001‐30 / Rev 03 5 Mar‐16 ... - Page 6 Table e 1 – Parts List t for Standard G Gearless Valve e Item ty Descrip ption 111 1 Body 112 1 Tailpiec ce 113 1 Lower C Cover Plate 114 1 Adapte r Plate 121 * Body St tuds 123 * Body N uts 124 * Cap Scr ews – Lower C Cover Plate/ Ad dapter Plate 132 ...
- Page 7 370D6 Stan ndard Wrench Head Valve (s ee parts list in Table 2) Figure 2 2 – 370D6 Serie es Standard W W rench Head Va a lve C‐003001‐30 / Rev 03 7 Mar‐16 ...
- Page 8 Table 2 2 – Parts List fo or Standard Wr rench Head Va lve Item Qty escription 111 1 112 1 ailpiece 113 1 ower Cover Plat te 114 1 rench Plate 121 * ody Studs 123 * ody Nuts 124 * ap Screws – Low wer Cover Plat te / Wrench Pla 132 1 unnion Bearing g 134 1 ower Stem Bea ring 135 ...
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Page 9: Scope
SCOPE 370D6 ball l valves 2” FP t o 16” FP are fu ull bore, throug gh conduit, bi‐ ‐directional, an nti‐blowout ste em, double blo ock and bleed in closed and o open position, with trunnion mounted ball for easy opera ation. These va alves can be equipped w with plastic sea at inserts made e of RTFE, NYL ON, or PEEK as s the customer r requires. All t the seats are s elf‐ relieve typ pe seats to elim minate cavity pr ressure lock. A All valves have a built‐in seala ant injection sy ystem for emergency y seat seal and also a stem se ealant fitting fo or stem seal re ecovery. The va alve uses backe... - Page 10 NAMEPL LATE INFOR MATION The valve i information, in ncluding trim, i s clearly identi ified on the va lve nameplate e that is perma nently affixed on the valve. Figure 3 shows s a standard va alve nameplate e and Table 4 d details the info ormation stamp ped on the nameplate e. Figure e 3 – 370D6 Ba all Valve Stand dard Nameplat te Table 4 – Na ameplate Infor rmation em Preprint t Stamp ...
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Page 11: Storage
STORAG E VALVES DELIVERED BY WKM Following t testing and pri or to shipmen t, valves are dr rained of wate er and through bores and flan nge faces are c coated with greas e and covered by protectors . This will prote ect the valves for a minimum m of six months s in covered st torage from the d date of shipme nt. For long pe eriods of storag ge and particul larly harsh env vironments (i.e e. as found in a n uncovered d marine atmos sphere) additio onal precaution ns must be tak ken. All 370D6 v valves should b be stored in th e full open pos... -
Page 12: Install Lation
INSTALLA ATION Before inst tallation, ensu re the grease f fittings and sea aling surfaces o of connection f flanges were n not damaged d uring transporta tion. Clearly id dentify the valv ve through its n nameplate, ch eck its weight with the packi ing list or relev vant documents s, and then pla ace it on a hori zontal surface using suitable e handling equi ipment. Handling e equipment mus st be provided which is appro opriate for the e total weight o of the package . Pay particula r attention t that slings do n not damage the e gear or actua ator. ... -
Page 13: Field Te Esting
FIELD TE ESTING When field d testing is req uired, the follo owing procedu res are recom mended: 1. En nsure that the test fluids are compatible w ith the valve se eat and seal m material 2. Fl ush the system m to remove fo oreign materia l that may be i in the line as a result from in stallation rocedures to a void damaging g the ball and s seats 3. If performing lin ne shell testing g, the valve sha all be in half op pen position. T The maximum l ine pressure c an be ... -
Page 14: Maintena Ance Procedu Ures
These valv es can be oper rated by one p erson. It is rec ommended th hat no extensio ons be used for r operating the e valve. Usin ng an extension n or power too ol to operate th he valve voids a all warranty an nd claims, and may result in failure. MAINTE NANCE PRO OCEDURES Under nor mal working co onditions, 370 D6 ball valves are designed f for lengthy, rel iable service. T The following recommen nded practices and procedure es will ensure o optimum perfo ormance. DRAINAG GE PROCEDU URE All valves c can be drained and lubricated d depending o... - Page 15 CAUTION: Open the drai in fitting slowl ly until the pre essure in the b body cavity has s been dischar rged. Make sur re the fitting bod dy does not un screw while lo oosening the fi itting stem. If necessary, use e another wre nch to prevent t the fitting bod dy from unscre ewing. LUBRICA ATION – GRE EASE INJECT TION The implem mentation of a regular lubric ation program m extends the s ervice life of th he valve before e carrying out maintenan nce operations and improves its performan ce. It is recom mended to sch hedule a regula ar lubrication ...
- Page 16 Service oduct Manufacturer' 's contact Condition n information ca an be found be elow: VAL‐TEX Flush Valve flush Headquarters Standard va alve lubricant WKM 58G 2000 light lube Natural Cameron Valve es & Measurem ment Standard se ealant WKM 103 80 bulk/ 80 0‐HS stick Gas 3250 Brairpark k Drive, Suite 3 300 Standard lo ow Temp. 50 bulk / st tick Houston, TX 77 7042 Severe leak k sealant ...
- Page 17 Standard lo ow Temp. 65 bulk / st tick www.c‐a‐m.co om Severe leak k sealant 80+PTFE b ulk / stick Flush Valve flush Standard va alve lubricant WKM 58G 2300 light lube Standard se ealant WKM 103 302 bulk / stick Dry CO2 VAL‐TEX Standard lo ow Temp. 65 bulk / st tick Valves Inc. of T Texas Severe leak k sealant 80+PTFE b ulk / stick 10600 Fallston n Rd. ...
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Page 18: Disasse Embly
Figure 8 – A Air Over Hydra aulic Foot Pump p Figure 9 – Adap pter Fitting Part No. 23 330398‐01 Part No. K2964 34 370D6 V ALVE RECO NDITIONING G The 370D6 6 valves can be rebuilt if nece essary. The disa assembly and r reassembly of the valve requ uires proper lift ting equipment t and normal m maintenance to ools. Spare part s are determin ned by the indi vidual custom... -
Page 19: Cleanin Ng
6. Re emove stem ke ey. Unscrew th he adapter plat te or lever plat te cap screws a and remove th he adapter plat te aying attention n not to damag ge the torque p pins. 7. U nscrew the ste em grease fittin ng and the plu g (if applicable e), unscrew the e stem retaine r screw(s) and emove it. CAUTION: Failure to rem move the stem retainer screw w (one or two as applicable) ) will prevent t the stem remo oval from the b body and may cause severe s stem and screw w damage dur ring the follow wing step. ... -
Page 20: Inspect Tion
Clean the s sealing rings a nd the gaskets s with a soft cl loth. If necessa ary, wash them m with soap a nd rinse them with clean wate er. INSPECT ION After clean ning, all valve c components sh hould be inspec cted for damag ge, dents, scor ring, wear, or c corrosion. If an ny damage is found, procee ed with the rep pair where poss sible or with re eplacement of the parts. For a comp plete inspectio on procedure, t the following o operations sho uld be carried out: 1. Ch heck the meta llic parts for da amage along th he sealing surf... - Page 21 3. In nspect the seat ts, paying caref ful attention to o the insert sea aling surfaces. Reject and rep place all seats with ings, scratches s, or any other physical defec cts. Install the O O‐rings and the e backup ring. The back‐up r ing hould be on th e head side of the seat as sh own in Fig. 10. . Apply lubrica nt until comple etely covering the ‐rings and bac k‐up ring. Figure 10 – 370D6 Seat As ssembly 4. In nstall the O‐ring gs and back‐up p ring (as appli...
- Page 22 6. In nstall the ball th hrust washer ( if applicable) a and the trunnio on radial beari ng in the ball t trunnion bore. 7. G rease the ball drive pin holes s and install th e drive pins. M Make sure the d drive pins are p placed correct ly in he holes and do o not stick abo ove the ball. 8. A pply a coat of lubricant on th he entire surfac ce of body and d tailpiece seat t pockets and i nstall the seat prings into the seat pockets. 9. Lo ower one seat ...
- Page 23 ure 13 – Stem Orientation fo or Installation 17. If a wrench ope rated valve, us se the followin g procedure to o install the wr rench (as detai iled in Fig. 14): Install t the stem thrus st washer over the stem with h the Teflon ba acking oriented d towards the b ball. b. Install t the locating pi n into the corr rectly sized hol le. Install t the lever plate e over the stem m. The lever pla ate should fit o over the locatin...
- Page 24 Install t the torque pin s and the locat ting pin into th he correctly siz zed holes. Install t the gear adapt ter plate over t the stem. The plate should fi t over all the p pins including t the locatin g pin, with the e key grooves o oriented towar rds the valve b ody markings a and the tailpie ece. Install a all the cap scre ews and torque e as required p per Table 7. Install t the key. The ke ey should not s stick above the e stem. igure 15 – Gea ar Adapter Plat te Assembly 19. In nstall the stem retaining screw w(s). Thread th he screws unti...
- Page 25 GEAR O OPERATOR A ASSEMBLY Contact a W WKM Represen ntative for part numbers and o other relevant i information to select the prop per gear operat tor. The gear ca an be installed in two position ns, with the gea ar shaft on eithe er side of the va alve so the valv ve can be opera ated from either r side of the pip peline. Howeve er, unless other rwise specified by the custome er, the gear is i nstalled with th he gear shaft o on the front of the valve (valv e body marking gs) and the pro ocedure below s shows the step ps for this instal llation (detailed in n Fig. 16). ...
- Page 26 Figure 16 – G Gear Operator A Assembly 8. Af fter setting the e closed stop a a quick check c an verify that i is has been cor rrectly set. Tur rn the hand wh heel ear shaft towa rds the open p position, and th hen return the valve to the c losed position until contactin ng the osed stop. Afte er fully closing g the gear, mar rk the ball with h a circle tange nt to the adap pter flow bore ( (or ody flow bore) ) in a plane 90° ° with the stem m axis. Open th he ball halfway ...
- Page 27 9. To o set the open stop, turn the e hand wheel g ear shaft coun nter clockwise until the key st tops on the ad dapter late groove. Lo ook into the bo ore of the valve e, the flow bor re of the ball sh hould be aligne ed with the flo w ore of the seat t assembles wi th not more th han 1/16” of th he ball radius p protruding into o the flow bore e. Turn he open positio on stop screw c clockwise unti l it stops and t ighten approxi imately 1 Ft‐lb b. for each inch h of alve bore. Retig ghten the lock knut. The hand wheel gear sh haft should alw ways be turned d in the open ...
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Page 28: Troubl Leshooting
TROUBLE ESHOOTING G Table 9 –Troubleshoot ting Issue Probable Ca ause Repa air Inject antif reeze solution into valve bod dy. Iced up d due to restrict ed flow or low w Check the c compatibility o of antifreeze so olution tempera ature to avoid da amaging the se eals. Drain peri odically Will not t open or close e to eliminat e water accum mulation Imprope er setting of ge ear or actuator r Reset gear ... -
Page 29: Contact Informationn
CONTAC T INFORMA ATION HEADQUA ARTERS 3250 Briar park Drive, Sui ite 300 Houston, T TX 77042 USA Tel 281 49 9 8511 MANUFAC CTURING 845 SE 29 Street Oklahoma City, OK 73129 9 USA Tel 405 63 1 1321 For more i information: w www.c‐a‐m.com m /WKM | WKM M@c‐a‐m.com C‐003001‐30 / Rev 03 29 Mar‐16 ...