Related Manuals for Insinger CA-3
Summary of Contents for Insinger CA-3
- Page 1 TECHNICAL MANUAL Installation, Operation and Maintenance Instructions POT AND PAN WASHERS CA-3 DA-3 Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...
- Page 2 Part 2 7-10 information available. Installation Instructions • General Installation Instructions Each piece of equipment at Insinger is carefully tested • Installation Drawings before shipment for proper operation. If the need for service should arise please contact your local Part 3 Authorized Insinger Service Company.
- Page 3 Rinse pressure regulator ƒ Hold-Down Rack System for secure washing ƒ Rollers make getting large racks in and out easier ƒ CA-3 is available for corner operation ƒ STANDARD FEATURES Wash tank heat: electric, steam injection ƒ Pressure regulator ƒ...
- Page 4 Heater is protected by low water level control. and specifications without notice. *Note: Exhaust requirements are for duct connections only. CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802 6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com...
- Page 5 … Security package … Totally enclosed motor … Pressure reduction valve and line strainer … CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802 6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com...
- Page 6 Heater is protected by low water level control. *Note: Exhaust requirements are for duct connections only. Note: Due to product improvement we reserve the right to change information and specifications without notice. CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802 6245 State Road •...
- Page 7 Indicates helpful operating hints or tips. price of your new Insinger dishwasher. We will provide an authorized factory service technician for the initial start-up of your new Insinger dishwasher to ensure it is SAFETY SUMMARY running correctly. Please call the factory or your local...
- Page 8 15 months from the date nor liable for any conditions of erosion or corrosion of shipment from Insinger or 1 year (12 months) caused by corrosive detergents, acids, lye or other from the date of installation or start-up that said...
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Page 9: Installation Instructions
® PART 2 INSTALLATION INSTRUCTIONS CA-3 & DA-3 POT AND PAN WASHERS Machines not provided with a single-point connection require two separate electrical connections for: INSTALLATION INSTRUCTIONS 1. pumps and control circuit These installation instructions are intended for qualified 2. wash tank heater(s) equipment installers. - Page 10 Do not reduce the size of lines as specified in installation drawings. All lines are sized to facilitate necessary flows, pressures, etc. HVAC Ventilation system should be sized to provide adequate ventilation per machine specs. Refer to spec sheet. CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 11 ® PART 2 INSTALLATION INSTRUCTIONS Installation Drawing : CA-3 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 12 ® PART 2 INSTALLATION INSTRUCTIONS Installation Drawing : DA-3 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 13 ® PART 3 OPERATION INSTRUCTIONS CA-3 & DA-3 POT AND PAN WASHERS NOTE: OPERATION INSTRUCTIONS Overloading racks will minimize the proper cleaning of ware. These instructions are intended for the daily users of this machine. SHUTDOWN PREPARING MACHINE 1. Upon completion of ware cleaning, move the 1.
- Page 14 ® PART 4 CLEANING INSTRUCTIONS CA-3 & DA-3 POT AND PAN WASHERS CAUTION: CLEANING INSTRUCTIONS Level floats must be cleaned daily. Build-up of DAILY CLEANING grease and scum will cause faulty operation of tank The following cleaning procedures should be done fill and heating system.
- Page 15 7. Reassemble in reverse of disassembly. 1. The timing sequence consists of two timers. Line Strainer Disassembly 2. The CA-3, CA-3C, and DA-3 use a five minute 1. Shut off water supply. timer adjusted to 120 seconds for the wash cycle (P/N DE7-28) 2.
- Page 16 3. Remove the immersion heater by loosening and removing the large hex nut. 4. Install in reverse of removal. DE9-251: Tank Temperature Control Board NOTE: Use plumbers putty as gasketing around the immersion heater installation nut. CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 17 MAINTENANCE & REPAIR PROCEDURES Motor Overloads Level System All motors used on Insinger Machines are provided The level control system consists of one level timer with motor overloads. Motor overloads are adjusted (P/N DE7-35) and one level float (DE5-60) per tank.
- Page 18 ® PART 5 MAINTENANCE & REPAIR PROCEDURES SK-5825 : Final Rinse Solenoid Valve CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 19 ® PART 5 MAINTENANCE & REPAIR PROCEDURES SK-4703 : Electric Heater Installation CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 20 Motor 5 HP D-439 Adapter D-440 Impeller D-441 Casing D2-566 Gasket, Casing D2-568 Flinger, Shaft D-2494 Seal Assembly D2-567 O-Ring, Shaft D3-818 Sleeve, Shaft D3-819 Retainer, Seal Spring Drain Plug - 1/4 IPS CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
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Page 21: Troubleshooting
1. Disassemble valve and clean internal parts of scale or replace 2. Replace with solenoid valve repair kit 2. Diaphragm worn 3. Check final rinse actuating circuit for 3. Solenoid valve still powered-up proper operation CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802... - Page 22 7. Steam heat - condensate traps 7. Clean or replace condensate traps clogged 8. Turn on gas 8. Gas heat - gas turned off 9. Re-light pilot 9. Gas heat - pilot not lit (if provided) CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 23 Final Rinse Piping w/ Electric Booster 1172-47 Steam Piping (Injector) 1172-49 Steam Coil - Solenoid Operated 562-137 Grid Installation Assembly D2626 Proximity Switch Location 1172-51 Electric Heater, Liquid Level Float & Diode Junction Locations CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 24 Final Rinse Piping w/ Electric Booster 1172-47 Steam Piping (Injector) 1172-49 Steam Coil - Solenoid Operated 593-41 Grid Installation Assembly D2626 Proximity Switch Location 1172-51 Electric Heater, Liquid Level Float & Diode Junction Locations CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 25 Locknut (Seal) S/S 3/8-16 D313C-J1 3/8 Flat Washer S/S D309C-GC-6E Seal Head Screw S/S 1/4-20 x 3/4” Lg. D312C-GC-5 Locknut (Seal) S/S 1/4-20 D2245 Plastic Handle Cover 562-35-2 Upper Spacer 5/16” Lg. CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 26 954-50C 954-50D Overflow Tube D-193 Overflow Tube Skimmer Cap D2-557 “V” Seal Drain Seat D2-548 O-Ring D2-549 O-Ring D-305 Drain Jam Nut D2-550 O-Ring 954-55 Drain Handle Assembly 954-8 Bracket D-2407 Ball CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 27 ® PART 6 PARTS & ASSEMBLIES 1172-11 : CA-3 Discharge Line Assembly REV A - 07/15/94 ITEM PART NO. DESCRIPTION 1172-57 Upper Manifold Assembly 1172-56 Lower Manifold Assembly 1172-12 Discharge Line Tube Assembly 1172-50 Flange Support D2620 Cupseal - Parker 8406-0150-4180 D309C-HC-5A Screw Hex Head 5/16-18 x 5/8”...
- Page 28 Screw Hex Head 3/8-16 x 1 1/4” S/S D312C-JC-5 Locknut 3/8-16 D309C-JC-9A Screw Hex Head 3/8-16 x 1 1/8” S/S D309C-JC-11A Screw Hex Head 3/8-16 x 1 3/” S/S D313A-J1 Washer 3/8”, Copper Plumber’s Putty CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 29 ® PART 6 PARTS & ASSEMBLIES 1172-17 : Wash Spray Nozzle Assembly REV C - 12/23/92 ITEM PART NO. DESCRIPTION 979-33 Spray Pipe D2-554-3 Plug 7/8-9 UNC-2A CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 30 PART 6 PARTS & ASSEMBLIES 1172-20 : Rinse Spray Nozzle Assembly REV C - 01/21/15 ITEM PART NO. DESCRIPTION 1172-34 Spray Pipe 1172-35 Spray Pipe D2-554-1 Plug 9/16-12 UNC-2A D2828 Nozzle H1/8U-5015 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 31 1172-56 : Lower Spray Assembly REV E - 06/05/98 ITEM PART NO. DESCRIPTION 1172-58 Lower Discharge Manifold 1172-70 Wash Arm Hub with Bearing 1172-69 Bearing (without Hub) 1172-73 Rinse Assembly 1172-62 Wash Arm Shaft CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 32 ® PART 6 PARTS & ASSEMBLIES 1172-56A : Lower Manifold & Shaft Sub-Assembly REV A - 02/15/13 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 33 1172-57 : Lower Manifold Assembly REV E - 06/05/98 ITEM PART NO. DESCRIPTION 1172-59 Upper Discharge Manifold 1172-70 Wash Arm Hub with Bearing 1172-69 Bearing (without Hub) 1172-73 Rinse Assembly 1172-62 Wash Arm Shaft CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 34 ® PART 6 PARTS & ASSEMBLIES 1172-27 : CA-3 Final Rinse Piping with Electric Booster REV K - 03/09/18 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 35 ® PART 6 PARTS & ASSEMBLIES 1172-27 : CA-3 Final Rinse Piping with Electric Booster PART NO. SIZE DESCRIPTION PART NO. SIZE DESCRIPTION Elbow 1” C x 1” D318F-F1-F1 Union 1” FIPS x 1” FIPS 23 D316A-F3-F1 FIPS Copper Tubing 1” CTS x D2944 Solenoid 1”...
- Page 36 ® PART 6 PARTS & ASSEMBLIES 1172-84 : CA-3 Final Rinse Piping with I-3 Booster REV D - 03/09/18 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 37 ® PART 6 PARTS & ASSEMBLIES 1172-84 : CA-3 Final Rinse Piping with I-3 Booster REV D - 03/09/18 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 38 ® PART 6 PARTS & ASSEMBLIES 1172-84 : CA-3 Final Rinse Piping with I-3 Booster ITEM PART NO. DESCRIPTION D2379 Ball Valve 1” IPS D2363 Ball Valve 1 1/4” IPS D316F-F1-F2 Street Elbow 1” FIPS x 1” MIPS D2447 “Y” Strainer 1 1/4” IPS D2396 Steam Temperature Regulator 3/8”...
- Page 39 ® PART 6 PARTS & ASSEMBLIES 1172-84 : CA-3 Final Rinse Piping with I-3 Booster ITEM PART NO. DESCRIPTION D2102A Steam Trap 1/2” IPS D328F-A2A Pipe Plug 1/8” D322F-E2-B1 Hex Reducer 3/4” MIPS x 1/4” FIPS D320F-F1E1F1 Tee 1” FIPS x 3/4” FIPS 1” FIPS D207A-B8-20 Copper Tubing 1”...
- Page 40 ® PART 6 PARTS & ASSEMBLIES 1173-14 : DA-3 Final Rinse Piping with Electric Booster REV F - 05/07/09 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 41 D207A-B8-51 Copper Tubing 1” CTS x 12 3/4” Lg. D207A-B10-48 Copper Tubing 1 1/4” CTS x 12” Lg. D329-5 Drain Cock 1/4” IPS Chrome Plated Brass or Bronze 24V (unless otherwise noted) CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 42 Adapter 1 1/4” C x 1 1/4” MIPS D316A-G3-G3 Elbow 1 1/4” C NOTE: Pressure Regulator/Strainer (Item 39) to be furnished by others unless specified on production card - use D-2448 “Y” Strainer as standard. CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 43 ® PART 6 PARTS & ASSEMBLIES 1173-31 : DA-3 Final Rinse Piping with Two I-3 Boosters REV M - 03/09/18 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 44 ® PART 6 PARTS & ASSEMBLIES 1173-31 : DA-3 Final Rinse Piping with Two I-3 Boosters REV M - 03/09/18 CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 45 Tee 1” FIPS x 3/4” FIPS x 1” FIPS D207A-B8-18 Copper Tubing 1” CTS x 4 1/2” Lg. NOTE: Pressure Regulator/Strainer (Item 15) to be furnished by others unless specified on production card - use D-2447 “Y” Strainer as standard. CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 46 Union Elbow 1” C x 1” C D315E-E3-E3 Elbow 3/4” C x 3/4” C D315E-E3-E4 Elbow 3/4” C x 3/4” CFTG D319A-G3-G2 Union Elbow 1 1/4” C x 1 1/4” MIPS Nickel Plated Copper or Brass CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 47 Nipple 3/4” IPS x 1 1/2” Lg. (All Thread) D321F-E1-D1 Coupling Reducing 3/4” FIPS x 1/2” FIPS D314F-DC-00 Close Nipple 1/2” IPS D316F-D1-D2 Street Elbow 1/2” MIPS x 1/2” FIPS D-2102A Steam Trap 1/2” IPS CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 48 ® PART 7 ELECTRICAL SCHEMATICS AND PARTS WPW010 : Steam Heat CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 49 ® PART 7 ELECTRICAL SCHEMATICS AND PARTS WPW020 : Electric Heat CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 50 12 - 18A DE2-58 208/3/60, 12 - 18A DE1-93 Contactor (Pumps) DE1-109 Contactor (Electric Tank Heat) 30A Res DE7-28 Time Delay Board (Wash) DE7-27 Time Delay Board (Rinse) DE2-37 Relay Base DE2-38 Relay CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 51 Electric Immersion Heater (5 kW) DE13-SD73 440 - 480V, 3 PH DE13-SD53 380V, 3 PH DE13-SD43 220 - 240V, 3 PH DE13-SD23 208V, DE6-34 Dry XFMR (100 VA For Fan) DE9-252 Temperature Sensor CA-3 & DA-3 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 52 ® Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...