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Related Manuals for Insinger SW-25-F
Summary of Contents for Insinger SW-25-F
- Page 1 TECHNICAL MANUAL STATIONARY RACK POT, PAN UTENSIL WASHING MACHINES SW-25-F Installation, Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...
- Page 2 Start-Up Date:____________________________ When referring to this equipment please have this information available. Each piece of equipment at Insinger is carefully tested before shipment for proper operation. If the need for service should arise please contact your local Authorized Insinger Service Company.
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Page 3: Table Of Contents
Table of Contents Table of Contents 3 Warranty 4 Specifications 6 Electrical Data Breakdown 7 Warnings and Cautions 8 Introduction 9 Installation Instructions 10 Start‐Up Procedures 13 Sequence of Operation 15 Operation of Machine 15 Preventive Maintenance 17 Trouble Shooting ¬Electric Machine 19 Trouble Shooting ¬Gas Machine 20 Trouble Shooting ¬Steam Machine 20 Parts List 21 Drawings: General View 25 Four View: ¬Electric Wash Heat ... -
Page 4: Warranty
15 months from the date of shipment from Insinger or 1 year (12 months) from the date of installation or start-up that said Insinger product shall be free from defects in material and workmanship. Whichever one of the two aforestated limited warranty time periods is the shortest shall be the applicable limited warranty coverage time period. - Page 5 1998. Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you. Insinger is not liable for any special, indirect or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation nor exclusion may not apply to you.
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Page 6: Specifications
SW25F SPECIFICATIONS OVERALL DIMENSIONS WIDTH = 48” DEPTH = 51” (53” GAS) HEIGHT = 84‐1/2” HEIGHT WITH DOOR OPEN = 106” DOOR OPENING = 39” WIDE x 30” HIGH HOT WATER SYSTEM 3/4” HOT WATER SUPPLY REQUIRED, UNION PROVIDED 140° F. WATER REQUIRED AT THE MACHINE 78 GPH AT 20 PSI (6‐1/2 GAL./CYCLE x 12 CYCLES/HR.) RINSE BOOSTER: ONE 9 kW HEATING ELEMENT IN A 10 GAL. RINSE TANK FULL LOAD AMPS 208 VOLT 230 VOLT 460 VOLT ELECTRIC 79.0 72.2 37.1 GAS/STEAM (INJECTED) 54.0 49.6 25.8 STEAM (RECIRCULATING) 29.0 27.0 14.5 GAS SYSTEM (GAS MACHINES ONLY) ½” GAS SUPPLY NATURAL: 7” W.C. MINIMUM INLET, 6” W.C. MAIN MANIFOLD = 48,000 BTU PROPANE: 11” W.C. MINIMUM INLET, 10” W.C. MAIN MANIFOLD =48,000 BTU ... -
Page 7: Electrical Data Breakdown
ELECTRICAL DATA for MODELS SW‐25‐F Electric 3phase Voltage Pump Motor 27.0 25.0 12.5 Control Circuit Wash Heater (one 9kW) 25.0 22.6 11.3 Rinse Heater (one 9kW) 25.0 22.6 11.3 Total Running Current 79.0 72.2 37.1 ELECTRICAL DATA for MODELS SW‐25‐F Gas or Injected Steam 3phase Voltage Pump Motor 27.0 25.0 12.5 Control Circuit Rinse Heater (one 9kW) -
Page 8: Warnings And Cautions
General Warnings and Cautions Service work on the machine should be done by either a factory representative or qualified local service company. Contact the factory if the machine is under warranty. Failure to follow the cleaning guidelines described in this manual will damage the machine and will void the warranty. -
Page 9: Introduction
Contact the factory if the machine is under warranty. The INSINGER pan washer is designed for use in bakeries, restaurants, schools, hospitals, and hotels, to clean pots, pans, bowls, and utensils. INSINGER pan washers are constructed of 14 gauge stainless steel (cabinets) and 12 gauge stainless steel (framework). -
Page 10: Installation Instructions
Installation Instructions Step 1 READ : Read and understand these instructions thoroughly before attempting any part of the installation procedure. WARNING: Not following these instructions may void warranty, cause damage to the equipment and/or cause injury to anyone involved in the installation or operation of this machine. A copy of the installation instructions and startup procedure is printed on the yellow sheet attached to the side of the machine. - Page 11 Step 6 STEAM VENT : The machine is equipped with a collar for 6" duct work as shown on pages 26 and 27. This duct should be directly vented to the outside of the building. DO NOT vent into a wall, attic, or any other concealed space of the building, and avoid horizontal runs of duct.
- Page 12 Step 8 GAS CONNECTION (Gas models only): A certified gas technician is required for the hookup and final adjustments of the burners. This is necessary to insure proper inlet and manifold pressure for the gas machines (see page 6 for gas pressure settings). Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the gas data plate agrees with that of the supply.
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Page 13: Startup Procedures
StartUp Procedures Warning: These instructions must be followed or damage to the machine will result. Step 1: Close the drain valve (see location on pages 25 and 33). Step 2 : Open the main water supply valve (if the machine is equipped with the Auto Fill option, skip to Step 3), then open the fill valve (see location on pages 26 and 27). - Page 14 Wait about a minute after turning the machine off before turning it back on. If the machine still does not appear to be heating up properly, call INSINGER Manufacturing. Step 9 : Adjust the pressure regulator (see location on pages 26 and 27).
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Page 15: Sequence Of Operation
Sequence of Operation Power switch "ON". LOGO logic control is energized. Fill button (optional) energizes fill solenoid. Low water safety switch closes terminals 1 and 4 in the control panel if there is sufficient water in the wash tank. Amber indicator light comes on. - Page 16 An automatic soap dispenser should be installed at the job site by the chemical supplier. There should be a visible or audible means of determining detergent delivery. If they have any questions concerning the installation of their dispenser to the INSINGER pan washer, they can call the factory for advice.
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Page 17: Preventive Maintenance
10. Replace the pump inlet screen and the scrap tray screens. 11. Close the drain and leave the machine empty of water until it is to be used again. PREVENTIVE MAINTENANCE FOR INSINGER PAN WASHERS 1. Turn off power and drain machine, making sure it drains freely. - Page 18 7. Check if rinse pressure is approximately 20 psi. Note: This must be checked during rinse cycle only for accurate reading. 8. Make sure steam exhaust fan is working properly. On machines with a 100cfm Tjernlund fan, the fan should run continuously when power switch is turned on.
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Page 19: Trouble Shooting ¬Electric Machine
Trouble Shooting Electric Machines Problem Cause Cure Machine won't run No power to machine Check building power supply Not enough water Fill machine until overflowing Door open Close door tightly Wash pressure too high Nozzles plugged Remove debris from nozzles Wash pressure too low Pump running backward See installation instructions... -
Page 20: Trouble Shooting ¬Gas Machine
Trouble Shooting Gas Machines (Same as electric model except for the following) Low wash temperature 1. Check thermostat setting.* 2. Check switches, fuses, and breakers that control the burners. 3. Check to be sure electrical power and gas supply have not been interrupted to the burners. 4. -
Page 21: Parts List
Pan Washer Replacement Parts List SW-25-F MISC. PARTS PART NUMBER DESCRIPTION 517¬5001 ADJUSTABLE LEG 517¬5004 UTENSIL BASKET 103¬2009 PUMP SCREEN 103¬2002 SCRAP TRAY (SW‐25‐F) 110¬2002 SCRAP TRAY (SW‐25‐P) 105¬2011 BUTTON GUARD ASSEMBLY 135¬2008 RINSE TANK 30” (ELEC. & GAS) 117¬2201 SUPPORT RACK – SW‐25‐F 117¬2211 SUPPORT RACK – SW‐25‐P 117¬2301 HOLDDOWN RACK – SW‐25‐F 117¬2311 HOLDDOWN RACK – SW‐25‐P 512¬5027 P¬6 TJERNLUND FAN HEATING PARTS PART NUMBER DESCRIPTION 509¬5004 ... -
Page 22: Wash System
GAUGE PARTS PART NUMBER DESCRIPTION 509¬5153 TEMP CONTROL ¬DIXELL 509¬5150 TEMP CONTROL SENSOR ¬10’ LEAD 509¬5133 TEMP DISPLAY – RINSE MANIFOLD 509¬5134 TEMP DISPLAY SENSOR ¬10’ LEAD 509¬5060 WEISS PRESSURE GAUGE, 2 1/2" 509¬5061 WEISS LENSE, 2 1/2" 509¬5096 GAUGE SNUBBER WASH SYSTEM PARTS PART NUMBER DESCRIPTION 103¬2025 HUB ASSEMBLY 103¬2048 BASIC HUB REPAIR KIT 103¬2049 COMPLETE HUB REPAIR KIT 503¬5019 3/4" THREADED PIPE PLUG 510¬5081 10 HP PUMP MOTOR 208¬230/460 VOLT 510¬5087 10 HP BERKELEY PUMP & MOTOR ... - Page 23 RINSE AND FILL SYSTEMS PARTS PART NUMBER DESCRIPTION 510¬5011 RINSE NOZZLE, 1/4" GG10 510¬5162 1/2" SOLENOID VALVE 24V 510¬5066 1/2" PARKER SOLENOID VALVE REPAIR KIT 510¬5021 1/2" PRESSURE REGULATOR 510¬5016 1/2" VACUUM BREAKER 510¬5056 1/2" VACUUM BREAKER REPAIR KIT 510¬5009 1/2" BALL VALVE 514¬5057 3/8” X 12’ SPRAY HOSE 519¬5009 BRASS SWIVEL 519¬5027 SPRAY GUN 519¬5024 SPRAY GUN REPAIR KIT DOOR AND WEIGHT PARTS PART NUMBER DESCRIPTION 135¬6099 ...
- Page 24 ELECTRICAL PARTS PART NUMBER DESCRIPTION 511¬5257 LOW WATER CUT¬OFF FLOAT 511¬5001 ON¬OFF SELECTOR 511¬5077 3¬POSITION SELECTOR (WASH) 511¬5190 LED BULB, AMBER (PUSH¬IN & TWIST) 511¬5239 LED BULB, CLEAR (PUSH¬IN & TWIST) 511¬5240 LED BULB, RED (PUSH¬IN & TWIST) 511¬5214 INDICATOR LIGHT ¬CLEAR 511¬5215 INDICATOR LIGHT ¬AMBER 511¬5216 INDICATOR LIGHT – RED 511¬5003 AMBER LENSE (POWER "ON" LIGHT) 511¬5008 RED LENSE (WASH CYCLE LIGHT) 511¬5049 CLEAR LENSE (RINSE CYCLE LIGHT) 511¬5007 PUSH BUTTON, GREEN CAP 511¬5005 PUSH BUTTON, RED CAP 511¬5004 CONTACT BOARD, N.O. (ON¬OFF, WASH & START) 511¬5006 CONTACT BOARD, N.C. (STOP & WASH) 511¬5122 ...