Related Manuals for Insinger TRAC 878
Summary of Contents for Insinger TRAC 878
- Page 1 TECHNICAL MANUAL Installation, Operation and Maintenance Instructions TRAYWASHER TRAC 878 Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...
- Page 2 Part 2 information available. Installation Instructions • General Installation Instructions Each piece of equipment at Insinger is carefully tested • Installation Drawings before shipment for proper operation. If the need for service should arise please contact your local Part 3 Authorized Insinger Service Company.
-
Page 3: Part
Automatic tank fill ƒ Low water protection ƒ Detergent connection provision Insinger’s tray washers were developed specifically ƒ to optimally clean and sanitize ware by reaching all Top mounted NEMA 12 control panel ƒ corners and crevices with a vertical spray. - Page 4 Table constructed with guide rails which ease the trays onto table. Note: Due to product improvement we reserve the right to change information and specifications without notice. TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802 6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com...
- Page 5 This service is included in the purchase price of your new Insinger dishwasher. We will provide an authorized factory service technician for the initial start-up of your new Insinger dishwasher to ensure it is SAFETY SUMMARY running correctly. Please call the factory or your local...
- Page 6 15 months from the date nor liable for any conditions of erosion or corrosion of shipment from Insinger or 1 year (12 months) caused by corrosive detergents, acids, lye or other from the date of installation or start-up that said...
-
Page 7: Trac 878 Technical Manual
Do not reduce the size of lines as specified in required by local codes. A laminated wiring diagram installation drawings. All lines are sized to facilitate is inside the control panel. necessary flows, pressures, etc. TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802... - Page 8 24VAC control voltage side. The detergent density probe should be placed in the hole provided. CAUTION: When connecting on the 24VAC control voltage side of the transformer, total KVA must not exceed 50VA. TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 9 ® PART 2 INSTALLATION INSTRUCTIONS Installation Drawing : TRAC 878 (Left to Right Feed) INSTALLATION CONNECTIONS LTR DESCRIPTION SIZE Hot Water to Auto Fill - 110 1/2” FIPS Hot Water to Steam Booster - 110 F/140 1/2” FIPS Hot Water to Electric Booster - 110 F/140 1/2”...
- Page 10 MUST be cleaned daily. 2. Press the GREEN button to start the pumps and conveyor. 3. The system is now ready for operation. All ware should be properly scrapped. TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 11 Contact your detergent supplier for recommended de-liming CAUTION: frequency. Level floats must be cleaned daily. Build-up of grease and scum will cause faulty operation of tank fill and heating system. www.insingermachine.com 800-344-4802 TRAC 878 Technical Manual 2018...
- Page 12 The final body. Use new gaskets to insure a tight seal. rinse timer is adjustable between 0-60 seconds. The energy saver timer is adjustable between 0-300 seconds. TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 13 3. Remove the immersion heater by loosening and removing the large hex nut. 4. Install in reverse of removal. NOTE: Use plumbers putty as gasketing around the immersion heater installation nut. DE9-251: Tank Temperature Control Board TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 14 MAINTENANCE & REPAIR PROCEDURES Motor Overloads Level System All motors used on Insinger Machines are provided The level control system consists of one level timer with motor overloads. Motor overloads are adjusted (P/N DE7-35) and one level float (P/N DE5-60) in the when the machines are factory tested.
- Page 15 ® PART 5 MAINTENANCE & REPAIR PROCEDURES SK-5825 : Final Rinse Solenoid Valve TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 16 REV C - 03/25/04 ITEM PART NO. DESCRIPTION Motor 1 HP D431 Adapter D436 Impeller 3 7/8” D434 Casing D2-532 O-Ring D2-533 Flinger D2-534 Seal Assembly D329-5 Drain Petcock 1/4” IPS D3-808 Impeller Retaining Nut TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 17 REV C - 03/08/18 ITEM PART NO. DESCRIPTION Motor 2 HP D431 Adapter D443 Impeller 4 3/8” D434 Casing D2-532 O-Ring D2-533 Flinger D2-534 Seal Assembly D329-5 Drain Petcock 1/4” IPS D3-808 Impeller Retaining Nut TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
-
Page 18: Adapter
104.000.165 Flinger 116.000.117 O-Ring, Shaft 110.000.178 Shaft Sleeve, Bronze 132.000.194 Adapter, Iron - JM140/180 101.000.168 Seal, 1 1/2” 104.000.175 Seal Retainer 116.000.146 Gasket, Case Impeller, 4 3/4” 102.000.102 118.000.111A Impeller Retainer 130.000.169 Case TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802... - Page 19 ® PART 5 MAINTENANCE & REPAIR PROCEDURES SK-4703 : Electric Heater Installation TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
-
Page 20: Troubleshooting
1. Disassemble valve and clean internal parts of scale or replace 2. Replace with solenoid valve repair kit 2. Diaphragm worn 3. Check final rinse actuating circuit for 3. Solenoid valve still powered-up proper operation TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802... - Page 21 7. Steam heat - condensate traps 7. Clean or replace condensate traps clogged 8. Turn on gas 8. Gas heat - gas turned off 9. Re-light pilot 9. Gas heat - pilot not lit (if provided) TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 22 ® PART 6 PARTS AND ASSEMBLIES 1512-1 : TRAC 878 Assembly REV B - 12/02/02 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
-
Page 23: Trac 878 Technical Manual
® PART 6 PARTS AND ASSEMBLIES 1512-1 : TRAC 878 Assembly ITEM PART NO. SIZE DESCRIPTION 1512-5 Weldment, Shell, Leg & Frame (1-PC) 1448-4 Strut - Load Section 1512-37 Vent Damper - Load 1512-38 Vent Damper - Unload 1512-39 Door Channels... - Page 24 1512-68 : Follower Shaft Assembly REV A - 06/28/01 ITEM PART NO. SIZE DESCRIPTION 1512-70 Yoke Weldment D2857 Sprocket - Follower D2-525 Spacer 1512-69 Shaft - Follower D309C-JC-16A HHCS S/S 3/8-16 x 2” 1512-67 Adjustment Lock Bar TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 25 ® PART 6 PARTS AND ASSEMBLIES 1512-90 : Drive & Chain Assembly (Dayton DC) REV B - 05/02/06 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 26 Weldstud, 1/4-20 x 1 1/8” Lg. 957-7 Seal Washer NOTES: 1. Spring to be compressed to 1 7/8” Lg. 2. This DWG. was #1361-148 Rev A. Use for Customers requiring variable speed DC Drive. TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
-
Page 27: O-Ring
Cotter Pin, 1/8” x 1 1/2” S/S D302-4 Woodruff Key #11 D309C-HC-2.5H Set Screw 5/16-18 x 3/8” D309C-HC-5N Set Screw 5/16-18 x 5/8” 1448-6 Milled Head Drive Brg Bolt D312C-HC-5 5/16-18 UNC Stop Nut TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802... - Page 28 ® PART 6 PARTS AND ASSEMBLIES 1512-48 : Track Location REV B - 03/09/07 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
-
Page 29: Item Part No
1512-72 : Chain Assembly with Integral Dryer REV B - 10/21/09 ITEM PART NO. DESCRIPTION D308C-1 1/2 Chain D308C-1 1/2 CL Connecting Link 1361-241 Crown & Retainer Assembly 1361-130 Cradle D312C-EF-5 Locknut #10-32 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802... -
Page 30: Item Part No
1512-72A : Chain Assembly with Double Dryer REV A - 04/21/16 ITEM PART NO. DESCRIPTION D308C-1 1/2 Chain D308C-1 1/2 CL Connecting Link 1361-241 Crown & Retainer Assembly 1361-130 Cradle D312C-EF-5 Locknut #10-32 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802... - Page 31 ® PART 6 PARTS AND ASSEMBLIES 973-16 : Chain Guide REV B - 06/24/96 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 32 ® PART 6 PARTS AND ASSEMBLIES 973-16A : Chain Guide (Poly Strip) REV B - 06/24/96 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 33 ® PART 6 PARTS AND ASSEMBLIES 982-39 : Chain Guide & Track Bracket Assembly REV A - 12/28/82 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 34 ® PART 6 PARTS AND ASSEMBLIES 1512-51 : Chain Guide REV C - 07/17/14 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 35 ® PART 6 PARTS AND ASSEMBLIES 1512-51A : Chain Guide - Short (Poly Strip) REV C - 07/17/14 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 36 ® PART 6 PARTS AND ASSEMBLIES 1512-52 : Chain Guide & Track Bracket Assembly REV B - 07/17/14 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 37 ® PART 6 PARTS AND ASSEMBLIES 1512-53 : Drain Assembly REV D - 09/22/09 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
-
Page 38: Item Part No
1100-79 Drain Handle Assembly 1512-59 Drain Handle Assembly D207A-B16-14 Copper Tube 2” CTS x 3 1/2” Lg. D318A-J3-J3 Union 2” CTS x 2” CTS 1 or 2 Extra Union in Split Machine ONLY TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802... - Page 39 ® PART 6 PARTS AND ASSEMBLIES 1512-81 : Tank Fill Assembly (Automatic Hot Water) REV D - 12/03/02 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 40 Copper Tubing 1/2” C x 6 1/2” Lg. D316A-D3-D2 Adaptor 1/2” C x 1/2” MIPS D316F-D1-D1 Elbow 1/2” IPS D314F-DS-44 Nipple 1/2” IPS x 5 1/2” Lg. D314F-DS-16 Nipple 1/2” IPS x 2” Lg. TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 41 ® PART 6 PARTS AND ASSEMBLIES 1094-22 : Front Spray Pipe Support REV A - 09/28/92 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
-
Page 42: Item Part No
Spray Pipe Extension 562-87A Locking Screw Spray Pipe 19 5/8” Long 1512-65 Spray Pipe 24 5/8” Long D-2910 Spray Nozzle H 1/4 U-6570 D2-554-2 Plug 3/4-10 UNC-2A D2-570 O-Ring (01-020) 970-53 Bracket - Discharge Line TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802... - Page 43 Vacuum Breaker 1/2” IPS D314F-DS-48 Nipple 1/2” IPS x 6” Lg. (Long One End) D326F-D1 Locknut 1/2” IPS D315F-D1-D1 Elbow 1/2” FIPS D328F-D2A Plug 1/2” MIPS (with 1/16” Hole) D314F-DS-16 Nipple 1/2” IPS x 2” Lg. TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 44 1512-56 Extension - Manifold D2-554-2 Plug 3/4-10 1512-57 Spray Manifold D-584 O-Ring (01-026) 1512-58 Spray Pipes D3278 Nylon Standoff 1/4” ID x 1/2” Lg. D309-EF-6G Weld Stud 10-32 x 3/4” D312C-EF-2 Nut 10-32 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 45 Copper Tube 1/2” x 2 3/4” Lg. D316A-D3-D1 Elbow 1/2” C x 1/2” IPS D314F-DA-16 Nipple 1/2” IPS x 2” All Thread D326F-D1 Locknut 1/2” IPS Item #1 to be omitted from units with a booster TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
-
Page 46: Item Part No
TRAY 19 Spray Pipe - Final Rinse 16 3/4” Lg. 1512-103 Spray Pipe - Final Rinse 21 3/4” Lg. D2911 Spray Nozzle 8004 D318J-D1-D1 Union 1/2” IPS Plated Brass D2-554-2 Plug 3/4-10, Plastic TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802... - Page 47 1512-89 Bracket - Photoelectric Eye 1512-86 Final Rinse Baffle Choke Plate, 22GA 2 3/4” x 6 1/2” Omit items 5, 6 & 7 unless photoelectric eye is ordered Omit combs on thin trays TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 48 Pobco 2-pc Clamp x 5/8” Stud 1512-89 Bracket - Photoelectric Eye 1512-89 Cover - Photoelectric Eye 1512-86 Final Rinse Baffle D312C-HC-5 5/16-18 Sealnut Omit items 6 & 7 unless photoelectric eye is ordered Omit combs on thin trays TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 49 ® PART 6 PARTS AND ASSEMBLIES 1512-44 : Scrap Screen Locations REV B - 09/11/14 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 50 ® PART 6 PARTS AND ASSEMBLIES 1512-115 : Steam Coil REV A - 03/17/03 TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 51 ® PART 7 ELECTRICAL SCHEMATICS & PARTS WTRAC024 : TRAC 878 Electric or Steam Heat TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 52 ® PART 7 ELECTRICAL SCHEMATICS & PARTS WTRAC024 : TRAC 878 Electric or Steam Heat TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 53 DE9-184 DE9-231 Optional Audible Conveyor Jam Alarm 25 A FNQ-R-25 DE9-220 DE9-252 Temperature Sensor 30 A FNQ-R-30 DE9-227 DE6-26 Transformer, 250 VA (DC Drive Option) 35 A JJN-35 DE9-255 DE3-3 Terminal Block (Heaters) TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 54 50 A RES SK-3799 Decal D309C-GC-4G Grounding Stud D313C-G5 Lockwasher, 1/4” D312C-GC-2 Hex Nut, 1/4-20 Contactor (Motors) DE1-93 220 - 460 V, DE1-56AE 208V, SP17 DE2-37 Relay Base DE2-38 Relay DE3-43 Relay Hold Down Spring TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 55 Auxiliary Contact, NC DE1-62AE Auxiliary Contact, NO DE7-28 Time Delay Board (Energy Saver) DE7-27 Final Rinse Timer DE9-186 Fuse Block (0 - 30 A) DE9-224 Fuse Block (35 - 60 A) Fuse (Single Point Connection) TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 56 Stop Pushbutton Station 20 A FNQ-R-20 DE9-184 DE9-231 Optional Audible Conveyor Jam Alarm 25 A FNQ-R-25 DE9-220 DE9-252 Temperature Sensor 30 A FNQ-R-30 DE9-227 DE6-26 Transformer, 250 VA (DC Drive Option) DE3-3 Terminal Block (Heaters) TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 57 DE1-109 30 A Res D309C-GC-4G Grounding Stud D313C-G5 Lockwasher, 1/4” D312C-GC-2 Hex Nut, 1/4-20 Contactor (Motors) DE1-56AE 220 - 460 V, DE1-55AE 208V, DE2-37 Relay Base DE2-38 Relay DE3-43 Relay Hold Down Spring TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 58 208 - 240 V SK-3715 Data Decal DE1-120 Auxiliary Contact, NC & NO DE5-35 Auxiliary Contact, NO DE9-186 Fuse Block (Single Pt. Conn. w/ Elect. Tank Heat) Fuse (Single Pt. Conn. w/ Elect. Tank Heat) TRAC 878 Technical Manual 2018 www.insingermachine.com 800-344-4802...
- Page 59 ® Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...