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Table of Contents
Related Manuals for Kemper SmartMaster
Summary of Contents for Kemper SmartMaster
- Page 1 SmartMaster Betriebsanleitung (Original) Operating Instructions Mode d'emploi Gebruiksaanwijzing Manual de uso Manual de instruções Manuale d’uso Návod k použití Instrukcja obsługi RUS Руководство по эксплуатации Használati utasítás...
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Page 2: Table Of Contents
SmartMaster .................... 39 PRODUCT DESCRIPTION ................40 Specified Conditions of Use ................41 Reasonably foreseeable misuse ..............42 Markings and Signs on the SmartMaster ............43 Residual Risk ....................44 TRANSPORT AND STORAGE ................. 45 Transport ....................... 45 Storage ......................45 ASSEMBLY ...................... - Page 3 KEMPER SmartMaster Operating Instructions - EN MAINTENANCE ....................52 Care of the Device..................52 Servicing ......................53 Changing filters....................53 Fault clearance ....................56 Emergency measures ..................57 WASTE DISPOSAL ..................58 APPENDIX ......................59 Technical Data ....................59 Spare parts and accessories ................. 60 Declaration of Conformity ................
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Page 4: General Remarks
The operating instructions must therefore always be at hand and should be read by every person before working on or with the SmartMaster and the information and advice provided in it is to be observed and applied. -
Page 5: Information For The End-User
This is always guaranteed by using original spare parts! Use only trained or instructed personnel for the operation, maintenance, repair and transport of the SmartMaster. Make clear to the staff who is responsible for the operation, maintenance, repair and transport. -
Page 6: Safety
2 Safety 2.1 General Remarks 2.1 General Remarks The SmartMaster has been constructed in accordance with the latest state of The SmartMaster has been constructed in accordance with the latest state of technology and generally acknowledged safety rules. When operating the technology and generally acknowledged safety rules. -
Page 7: Markings And Signs To Be Affixed By The End-User
Work on the SmartMaster may only be carried out by reliable, trained personnel. Observe the minimum legal age! Only allow staff who are being trained, given practical training or instruction to work on the SmartMaster under the constant supervision of an experienced staff member! Art. -
Page 8: Safety Instructions For Maintenance And Fault Clearance On The Smartmaster
(fault current) flows through the protective earth conductor of the SmartMaster. It is important to ensure that the welding current earth conductor of the SmartMaster. It is important to ensure that the welding current... -
Page 9: Product Description
KEMPER SmartMaster Operating Instructions - EN 3 Product Description The Smart Master is a compact welding fume filter device, which extracts welding fumes right at the point where they are produced and exhausts them with a separation rate of more than 99%. For this purpose the device is equipped with a flexible exhaust arm whose exhaust hood is easily movable and which then retains the position without any additional support. -
Page 10: Specified Conditions Of Use
(eg: chromates, nickel oxides, etc.), in addition the requirements of Technical Rule 560 are to be complied with. You will find the dimensions and further details on the SmartMaster which must be observed in the Section on Technical Data. NOTE Observe the information in Section 9.1 on Technical Data. -
Page 11: Reasonably Foreseeable Misuse
They are not permitted be disposed of in municipal solid waste landfill - they must be disposed of in an environmentally acceptable manner. With the SmartMaster, if the intended use is complied with, it is not possible that any reasonably foreseeable misuse might arise which could lead to dangerous situations involving personal injury. -
Page 12: Markings And Signs On The Smartmaster
KEMPER SmartMaster Operating Instructions - EN 3.3 Markings and Signs on the SmartMaster 3.3 Markings and Signs on the SmartMaster Illustration 2, markings and signs Sign Meaning Where mounted Identification with the specifications: Rear panel, bottom Plate − SINOtec Senefelderstraße 17 DE-63322 Rödermark... -
Page 13: Residual Risk
3.4 Residual Risk Even when all safety rules are observed, during the operation of the SmartMaster there remains a residual risk as described below. All persons working on and with the Smart Master must know what this residual risk is and follow the instructions that prevent these residual risks leading to accidents or damage. -
Page 14: Transport And Storage
KEMPER SmartMaster Operating Instructions - EN 4 Transport and Storage 4.1 Transport DANGER Life-threatening crushing possible during loading and transport of the SmartMaster! Improper lifting and transporting may cause the pallet carrying the filter device to tilt and fall! • Never remain in the area under suspended loads! A lift truck or forklift is best suited for transporting the pallet with the filter device. -
Page 15: Assembly
Now lift off the large outer packing upwards. • The SmartMaster stands on a cardboard base and is bolted to the pallet with two metal brackets. Cut open the corners of the cardboard bottom with a knife, so that you can fold the sides down. Loosen the screws of the metal angle brackets and also remove the two larger screws in order to completely dismantle the load restraints. - Page 16 KEMPER SmartMaster Operating Instructions - EN • Now lift the SmartMaster carefully backwards down off the pallet. • Now lift the SmartMaster carefully backwards down off the pallet. • Loosen the clamp fasteners on the top panel, open the maintenance door and •...
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Page 17: Assembly Of Exhaust Arm
KEMPER SmartMaster Operating Instructions - EN 5.2 Assembly of exhaust arm The exhaust arm consists of three main components: slew ring, support frame and extraction hood. These are individually packaged in one carton each. There is a separate guide for installing and adjusting the exhaust arm in the box containing the support frame. -
Page 18: Use
6.1 Qualification of operators The end-user of the SmartMaster may only entrust the use of the device on their own to persons who are familiar with the task. Being familiar with this task includes the fact that the persons concerned have been instructed according to the task to be performed and understand the operating instructions and the relevant works' operating instructions. - Page 19 KEMPER SmartMaster Operating Instructions - EN Signal horn Safe capture of welding fumes is only possible when there is sufficient extraction capacity. As the dust accumulation in the filter increases, its resistance to through-flow increases and the suction decreases. Once it falls below a minimum level, the horn sounds and the green power indicator light goes off.
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Page 20: Positioning The Exhaust Hood
KEMPER SmartMaster Operating Instructions - EN 6.3 Positioning the exhaust hood The exhaust arm and the exhaust hood are designed so that they can be easily adjusted and pulled into position with one hand. Once adjusted, the exhaust hood remains in that position of its own accord. Furthermore, both the suction hood and the arm can be pivoted through 360°... -
Page 21: Maintenance
● Clean the SmartMaster thoroughly once a month. ● The outer surfaces of the SmartMaster can be cleaned with a suitable industrial vacuum cleaner for dust class H or alternatively wiped clean with a damp cloth. ● When cleaning the suction arm, also eliminate any accumulated dust or other deposits on the protective grating (sold separately) or in the interior of the exhaust hood. -
Page 22: Servicing
7.2 Servicing Regular inspection and servicing have a positive effect on the reliable functioning of the SmartMaster and should be done at least once a year. Except for an occasional adjustment of the joints of the exhaust arm and changing filters if necessary the device is maintenance-free. - Page 23 Use only original replacement filters, because only they guarantee the necessary separation rate and are matched to the filter equipment and its performance characteristics. • Switch off the SmartMaster at the device main switch, Illustration 1, Item 6. • Prevent unintentional restarting by unplugging the device. •...
- Page 24 KEMPER SmartMaster Operating Instructions - EN Fig. 5, filter construction Fig. 6: Changing filters. Art. No.: 150 2220 - 55 - Rev.: Latest update: Technical changes and errors excepted. 02/2015...
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Page 25: Fault Clearance
KEMPER SmartMaster Operating Instructions - EN 7.4 Fault clearance Malfunction Possible Cause Remedy Not all smoke is Distance of the exhaust Place exhaust hood closer. sucked in. hood from welding position too great. Clean air outlet covered. Keep clean air outlet free of obstruction. -
Page 26: Emergency Measures
KEMPER SmartMaster Operating Instructions - EN 7.5 Emergency measures In case of fire in the filter device or its intake components, proceed as follows: • Where possible, disconnect the SmartMaster from the power supply by unplugging. • Fight fire with commercially available dry powder extinguisher. -
Page 27: Waste Disposal
CAUTION Comply with the legal obligations on waste prevention and correct recycling/disposal during all work on and with the SmartMaster! Disassembly work must be done with great care to ensure that no dust adhering to the Smart Master is swirled up thus harming persons who are not involved with the task. -
Page 28: Appendix
KEMPER SmartMaster Operating Instructions - EN 9 Appendix 9.1 Technical Data Supply voltage Single phase AC, see Identification Plate Motor output 1.1 kW Maximum power consumption See Identification Plate Duty cycle 100% Type of protection IP 42 ISO Class Permitted ambient temperature -10 / +40°C... -
Page 29: Spare Parts And Accessories
KEMPER SmartMaster Operating Instructions - EN 9.2 Spare parts and accessories Consec. Illustration Item Designation Art. No. Nº. Exhaust hood 79 103 00 Hose for exhaust arm, 2 m 114 0348 Hose for exhaust arm, 3 m 114 0349 Extraction hose set, nom. diam. -
Page 30: Declaration Of Conformity
KEMPER SmartMaster Operating Instructions - EN 9.4 Dimensional drawing Art. No.: 150 2220 - 62 - Rev.: Latest update: Technical changes and errors excepted. 02/2015...