Table of Contents
Troubleshooting
Related Manuals for Kemper ProfiMaster KE 60650100
Summary of Contents for Kemper ProfiMaster KE 60650100
- Page 1 Taal: Engels Handleiding Kemper ProfiMaster KE 60650100 KE 60650101 KE 60650102 MSH equipment Appelmarkt 7 1681 PE Zwaagdijk-Oost Tel: 0228-561100 Fax: 0228-561112 Mail: info@msh-equipment.nl Website: www.msh-equipment.nl...
- Page 2 ProfiMaster Manual (Translated from German)
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Page 3: Table Of Contents
KEMPER ProfiMaster Manual EN Contents BASICS ....................... 1 Introduction ...................... 1 Notes on copyright and industrial property rights ..........1 Information for the operator ................2 SAFETY ......................3 Basics ......................3 Information on signs and symbols ..............3 Labels and signs to be affixed by the operator ..........4 Safety instructions for the operating personnel .......... - Page 4 KEMPER ProfiMaster Manual EN MAINTENANCE ....................21 Care ....................... 22 Service ......................23 Changing the filter ..................24 Troubleshooting ..................... 26 DISPOSAL ......................27 Plastics ......................27 Metal ......................27 Final decommissioning .................. 28 APPENDIX ......................29 Technical Data ....................29 Spare parts and accessories .................
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Page 5: Basics
Violations are liable to prosecution and incur an obligatory payment of damages. KEMPER GmbH reserves all rights to exercise industrial property rights. Art. No.: 150 2121 - 1 - Rev.:... -
Page 6: Information For The Operator
The operator must not make any changes, additions and modifications to the ProfiMaster that can affect safety without permission from KEMPER GmbH! Any replacement parts used must meet the specified requirements of KEMPER GmbH. -
Page 7: Safety
KEMPER ProfiMaster Manual EN 2 Safety 2.1 Basics The ProfiMaster is designed and built with state-of-the-art technology and according to the recognized safety rules. When operating the ProfiMaster, danger to the operator or damage to the ProfiMaster and other property may occur if it is: −... -
Page 8: Labels And Signs To Be Affixed By The Operator
KEMPER ProfiMaster Manual EN 2.3 Labels and signs to be affixed by the operator The operator is obliged, where appropriate, to affix further labels and signs on the ProfiMaster and around it in the surrounding area. Such labels and signs could concern the requirement to wear personal protective equipment, for example. -
Page 9: Safety Instructions For Maintaining And Troubleshooting The Profimaster
KEMPER ProfiMaster Manual EN 2.5 Safety instructions for maintaining and troubleshooting the ProfiMaster Setting up, maintenance and repair work and troubleshooting must only be performed when the system is off. During maintenance and repair work, always tighten the loose screw! If required, tighten the relevant screws with a torque wrench. -
Page 10: Product Description
KEMPER ProfiMaster Manual EN 3 Product Description The ProfiMaster is a compact welding fume filter apparatus, with the aid of which, the welding smoke produced during welding is extracted near the point of origin and separated to a separation degree of more than 99%. For this purpose, the unit is equipped with a flexible extraction arm, the extraction hood of which is easy to move and is self-supporting so as to be able to maintain any desired position. - Page 11 KEMPER ProfiMaster Manual EN Item Description Item Description Extractor hood Control to adjust follow-up time during start-stop operation Extraction arm Connection for the service staff Maintenance door Signal horn Filter set Handlebar Unit switch I / 0 with operation Cable holder...
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Page 12: Intended Use
KEMPER ProfiMaster Manual EN 3.1 Intended use The ProfiMaster is designed to extract and filter welding fumes, generated during electric welding, at the source. Basically, the unit can be used in all work processes in which particulate pollutants, i.e. smoke and dust, are released. However, it is important to ensure that no "sparks"... -
Page 13: Reasonably Foreseeable Misuse
KEMPER ProfiMaster Manual EN 3.2 Reasonably foreseeable misuse The operation of the ProfiMaster in industrial areas where requirements have to be met for explosion protection is not allowed. Furthermore, the operation is prohibited for: − procedures that are not listed in the intended use and through which the sucked-in air: ●... -
Page 14: Markings And Labels On The Profimaster
KEMPER ProfiMaster Manual EN 3.3 Markings and labels on the ProfiMaster Figure 1, Markings and labels Label Meaning Location Nameplate with the details: On the back of the unit, at the bottom − KEMPER GmbH Von-Siemens-Str. 20 DE-48691 Vreden − Type ProfiMaster −... -
Page 15: Residual Risk
WARNING Serious injury to the respiratory tract and respiratory organs possible – wear respiratory protection. e.g. KEMPER autoflow XP or a respiratory protection filter mask of the class FFP2 according to EN 149. Skin contact with welding fumes, etc. can cause skin irritation for sensitive individuals - wear protective clothing. -
Page 16: Transport Und Storage
KEMPER ProfiMaster Manual EN 4 Transport und Storage 4.1 Transport DANGER Life-threatening contusions possible during loading and transport of the ProfiMaster! In the case of improper lifting and transport the pallet can tilt and the filter unit can fall down! •... -
Page 17: Assembly
KEMPER ProfiMaster Manual EN 5 Assembly WARNING Serious injury possible when mounting the extraction arm due to pretension of the coil springs used. Mishandling the support frame can result in it moving unexpectedly and could cause severe facial injuries or crushing of fingers! -
Page 18: F Igure 3, Unpac King And As S Embly
KEMPER ProfiMaster Manual EN Figure 2, Unpacking and Assembly Pos. Description Number Maintenance door Filter set Prefilter mat Main filter Handlebar Castor with brake (front wheel) Rear wheel Art. No.: 150 2121 - 14 - Rev.: Issued: 10/2013 Subject to technical modifications and errors. -
Page 19: Assembly Of The Extraction Arm
KEMPER ProfiMaster Manual EN 5.2 Assembly of the extraction arm The extraction arm consists of three main components: turntable, support frame and extraction hood. These are each individually packaged in a carton. In the box with the support frame is a separate guide for installing and adjusting the extraction arm. -
Page 20: Usage
KEMPER ProfiMaster Manual EN 6 Usage Any person, who uses, maintains or repairs the ProfiMaster must have read and understood this manual thoroughly. 6.1 Qualification of the operating personnel The operator of the ProfiMaster must only appoint persons who are familiar with the task with the independent use of the unit. -
Page 21: Operational Controls
The extraction run-time after completing the welding process in this case is at least 5 and a maximum of 60 seconds. Maintenance jack Connection option for the KEMPER service. This interface allows the KEMPER service to change the settings on the unit. Art. No.: 150 2121 - 17 - Rev.:... - Page 22 KEMPER ProfiMaster Manual EN Connection option for pressure measurement Connection option for the KEMPER service. This interface allows the KEMPER service to perform pressure measurements. Signal horn The reliable capture of welding fumes is only possible with sufficient extraction capacity. With increasing dust loading of the filter, flow resistance increases and the extraction capacity decreases.
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Page 23: F Igure 4 Operational C Ontrols
KEMPER ProfiMaster Manual EN Figure 4 Operational controls Pos. Description Number Unit switch with signal light Signal light Control to adjust the follow up time in the start -stop mode Maintenance connection Connection for pressure measurement Signal horn Connector for start-stop sensor Interface of pressure can for setting the differential pressure Art. -
Page 24: Positioning Of The Extraction Hood
KEMPER ProfiMaster Manual EN 6.3 Positioning of the extraction hood The arm and the extraction hood are designed so that they can be easily moved and adjusted with one hand. The extraction hood retains its position once it is set without needing support. -
Page 25: Maintenance
The maintenance and repair work described in this chapter must only be performed by specially trained repair personnel of the operator. Any replacement parts must meet the specified requirements of KEMPER GmbH. This is guaranteed if original spare parts are used. -
Page 26: Care
Serious injury to the respiratory tract and respiratory organs possible! To avoid contact with and inhalation of dust, use protective clothing, gloves and an air respirator e.g. KEMPER autoflow XP or a respiratory protection filter mask of the class FFP2 according to EN 149 The release of hazardous dust when cleaning is to be avoided, so that people not charged with the task are not harmed. -
Page 27: Service
KEMPER ProfiMaster Manual EN 7.2 Service Reliable function of the ProfiMaster is positively influenced by regular inspection and maintenance, which should be done at least annually. Except for an occasional adjustment of the joints of the arm and when due, necessary filter changes, the unit is maintenance-free. -
Page 28: Changing The Filter
• Put the filter to be changed in a plastic bag and seal it with e.g. cable ties. Suitable plastic bags are procurable from KEMPER: article no. 119 0431. • In the process make sure as little dust as possible is stirred up. -
Page 29: F Igure 6, C Hanging The Filter
KEMPER ProfiMaster Manual EN • Put the main filter and the new prefilter tray back into the ProfiMaster. Here, the grip must be at the front again. • In order to prevent the seal at the bottom of the main filter being damaged upon... -
Page 30: Troubleshooting
KEMPER ProfiMaster Manual EN 7.4 Troubleshooting Problem Possible Cause Corrective Action Not all smoke is Distance from the Move extraction hood captured. extraction hood to weld too closer. great. Clean air outlet covered Keep clean air outlet free. Signal horn sounds... -
Page 31: Disposal
KEMPER ProfiMaster Manual EN 8. Disposal WARNING Skin contact with cutting smoke, etc. can lead to skin irritation for people with sensitive skin! Dismantling work on the ProfiMasters may only be carried out by trained and authorized personnel who observe the safety... -
Page 32: Final Decommissioning
KEMPER ProfiMaster Manual EN 8.3 Final decommissioning Disassembly work must be done with great care to ensure that no dust adhering to the ProfiMaster is stirred up. This prevents people not charged with the task from being harmed. The work area should be cordoned-off/labelled. Any dust stirred up needs to be immediately sucked up with a vacuum cleaner for dust class H! Before starting disassembly, all dust remaining in the ProfiMaster must be removed. -
Page 33: Appendix
KEMPER ProfiMaster Manual EN 9. Appendix Technical Data Supply voltage 3 phase AC, see nameplate Motor power 1.1 kW Power consumption See nameplate Duty cycle 100% Protection class IP 42 ISO Class Permitted ambient temperature -10 / +40°C Fan power, max. -
Page 34: Spare Parts And Accessories
KEMPER ProfiMaster Manual EN Spare parts and accessories Seq. Fig. Pos. Description Art.-No. Extraction hood 79 103 00 Hose for extraction arm 2m 114 0002 Hose for extraction arm 3m 114 0003 Hose for extraction arm 4m 114 0004 Prefilter mat (pack of 10) -
Page 35: Schematics
KEMPER ProfiMaster Manual EN Schematics Art. No.: 150 2121 - 31 - Rev.: Issued: 10/2013 Subject to technical modifications and errors. - Page 36 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 32 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.
- Page 37 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 33 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.
- Page 38 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 34 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.
- Page 39 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 35 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.
- Page 40 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 36 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.
- Page 41 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 37 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.
- Page 42 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 38 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.
- Page 43 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 39 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.
- Page 44 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 40 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.
- Page 45 KEMPER ProfiMaster Manual EN Art. No.: 150 2121 - 41 - Rev.: Issued: 10/2013 Subject to technical modifications and errors.