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O P E R A T O R ' S M A N U A L
HIBISCUS
1015 Profi
B-HV.019.
0205
www.lely.com

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Summary of Contents for LELY HIBISCUS 1015 Profi

  • Page 1 O P E R A T O R ’ S M A N U A L HIBISCUS 1015 Profi B-HV.019. 0205 www.lely.com...
  • Page 3 OCTOSENSE are registered trademarks. The right of exclusive use belongs to the companies of the LELY Group. ©2005. All rights reserved. Nothing of this publication may be reproduced and/or published by printing, photocopying, microfilm or any other way without the prior written permission of LELY INDUSTRIES N.V. NL-1...
  • Page 5: Table Of Contents

    CONTENTS ........................page PREFACE ........................5 WARRANTY CONDITIONS....................5 TYPE- AND SERIAL NUMBER OF YOUR MACHINE ...........5 SAFETY INSTRUCTIONS ....................6 EXPLANATION OF SAFETY DECALS ON THE MACHINE ..........7 1 INTRODUCTION ......................8 2 MOUNTING BEHIND THE TRACTOR ................9 3 TRANSPORT.........................10 4 MACHINE ADJUSTMENTS...................11 Working width ......................11 Working height.....................11 Descending speed ....................11 Cam track adjustment..................12...
  • Page 7: Preface

    PREFACE This Operator’s Manual is meant for personnel that are operating the machine and are responsible for its daily maintenance. Kindly read this manual fully prior to starting work. Such instructions as are related to your safety and/or that of others are marked in the margin by a warning triangle with exclamation mark.
  • Page 8: Safety Instructions

    - Use flashing lights or other safety signs, when required. - Don’t stand on the machine. - Use genuine LELY parts only. - Remove the pressure from hydraulic systems before starting work on them and/or before coupling/ uncoupling hydraulic hoses.
  • Page 9: Explanation Of Safety Decals On The Machine

    EXPLANATION OF SAFETY DECALS ON THE MACHINE - Carefully read operator’s manual before handling the machine. Observe instructions and safety rules when operating. - Attention! Moving parts. Stay clear of rotating machine parts. - Danger of parts dropping down. Keep away from the parts movement areas. - Danger of getting jammed by moving parts.
  • Page 10: Introduction

    1 INTRODUCTION The LELY HIBISCUS 1015 Profi (fig. 1) is a pull type, twin rotor cam rake for central delivery. The machine has 2 rotors with 15 tine arms, each equipped with 5 double tines. The tines give a clean sweep and move the grass to the centre in an airy windrow.
  • Page 11: Mounting Behind The Tractor

    2 MOUNTING BEHIND THE TRACTOR - Adjust the tractor’s three point hitch lower arms at equal height. - Fit the lower arms to the linkage pins (cat II / III) of the headstock (fig. 3). Use filler pieces for category III. - Lift the drawbar slightly so that the parking jacks are just clear of the ground.
  • Page 12: Transport

    3 TRANSPORT After the machine has been adjusted to the transport position, it can be transported by the tractor. Transport width amounts to 3.0 m. Put the machine into the transport position as follows: - To reduce the transport height of the HIBISCUS rake to 3.90 m, the 5 outer tine arms of each rotor can be demounted and stored in the holder fitted to the back of the machine.
  • Page 13: Machine Adjustments

    (fig. 6). Working width The working width of the HIBISCUS 1015 Profi cam rake can be adjusted infinitely between 9.2 and 10.2 m by means of hydraulics. The swath width can be varied between approx. 1.5 and 2.5 m.
  • Page 14: Cam Track Adjustment

    Cam track adjustment Rising and descending of the tines that are fitted on the tine arms is ensured by the cam track. By adjusting this system, rise and descent moments can be changed. Correct adjustment depends upon crop/terrain conditions and forward speed.
  • Page 15: Forward Speed And Pto Speed

    Forward speed and PTO speed Select a forward speed and PTO output (450-500 r.p.m., max. 540 r.p.m.) which ensures a good and clean windrow. If the rotor speed is too high there is the risk of crop not being released soon enough by the tines so that lumps of material are scattered behind the machine.
  • Page 16: Maintenance

    7 MAINTENANCE • Correct machine servicing is necessary with a view to reliable and safe working. Maintenance after operations - Clean the machine thoroughly. - Grease the machine with a rust preventive. - Grease the piston rods with an anti-corrosion agent if a longer period of inactivity is anticipated.
  • Page 17 - Apply grease to all nipples on the machine (fig. 15). - Apply a bit of grease to the bearing in the top of the rotor gearbox (fig. 16), every 100 working hours. Too much grease may cause damage to the seals. - Grease or lubricate all remaining pivot points every 40 working hours.
  • Page 18: Intermittent Maintenance

    Intermittent maintenance Intermittent maintenance has to be carried out: • at the start of the raking season; • before prolonged storage of the machine; • when the machine is used extensively during the season. 275 kPa (2.75 bar) - Grease all points of the machine listed in § 7.2 “Lubrication”. - Grease the spring-loaded locking pins of the yoke lock of the PTO shaft.
  • Page 19: Change Of Oil In Gearboxes

    - Convince yourself of the presence and undamaged condition of all safety decals on the machine (fig. 19). (P/N 9.1170.0408.0) (P/N 9.1170.0407.6) -2x- (P/N 9.1170.0420.5) -2x- (P/N 9.1170.0125.4) (P/N 9.1170.0437.1) -2x- (P/N 16.61.175) -3x- Change of oil in gearboxes Change the oil of the gearboxes of a new rake (or after assembly of 2.3 l a new gearbox) after approx.
  • Page 20: Ahydraulic System

    Supplement A HYDRAULIC SYSTEM A.1 Adjustment of ground pressure relief system Standard adjustment of the ground pressure relief system is 5.0 MPa (50 bar). However, it may be necessary to re-adjust this standard pressure if the wheels underneath the rotors show too much compaction on grounds with insufficient bearing power, or if the rotors do not follow the ground contours properly.
  • Page 21: Bhydraulic Scheme

    Supplement B HYDRAULIC SCHEME B.1 Mechanically controlled Legend: Combined ram Double controlled return valve Single acting (unfolding) Pressure gauge Double acting (working width) Accumulator Breather Buffer ram Rotating valve (6/2) Adjustable flow valve (one way) Sequence valve Combined ram Distributor Double acting (unfolding) Ball valve Single acting (headland position)
  • Page 22: Electrically Controlled

    Supplement B B.2 Electrically controlled Legend: Combined ram Pressure gauge Single acting (unfolding) Accumulator Double acting (working width) Ball valve Breather Buffer ram (combined) Rotating valve (6/2) Electric valve (2/2) Sequence valve Adjustable flow valve (one way) Distributor Combined ram Rotating valve (6/2) Double acting (unfolding) Double controlled return valve...
  • Page 23: Ctechnical Details

    Supplement C TECHNICAL DETAILS ® 1015 Profi HIBISCUS Working width 9.2 - 10.2 m Transport width 3.0 m Transport height 3.85 / 4.80 m Transport length 7.0 m Diameter of rotor 4.5 m (incl. tine arms) Number of tine arms x tines 2 x 15x5 double tines Swath width 1.50 - 2.50 m...
  • Page 24 www.lely.com...

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