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Summary of Contents for LELY HIBISCUS 1015 CD Series
- Page 1 LELY HIBISCUS 1015 CD Profi (+) R-H004.0810VT Operator’s manual www.lely.com innovators in agriculture Lely Industries N.V.
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- Page 3 Rh0040810en-tp.fm English HIBISCUS is a registered trademark. The right of exclusive use belongs to the companies of the LELY Group. ©2008. All rights reserved. Nothing from this publication may be reproduced and/or published by printing, photo- copying, microfilm or any other way without the prior written permission of LELY INDUSTRIES N.V.
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Page 5: Table Of Contents
innovators in agriculture TABLE OF CONTENTS .......................page PREFACE .........................5 WARRANTY CONDITIONS .....................5 TYPE AND SERIAL NUMBER OF YOUR MACHINE ............5 SAFETY INSTRUCTIONS....................6 EXPLANATION OF SAFETY DECALS ON THE MACHINE ..........7 1 INTRODUCTION......................8 2 LINKAGE TO THE TRACTOR...................9 3 TRANSPORT........................10 4 MACHINE ADJUSTMENTS.....................11 Working width ....................11 Working height ....................12 Descending speed....................12... - Page 6 innovators in agriculture EN-4...
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Page 7: Preface
innovators in agriculture PREFACE This Operator’s Manual is meant for personnel who operate the machine and are responsible for its daily maintenance. Kindly read this entire manual prior to starting work. Instructions relating to your safety and/or that of others are marked in the margin by a warning triangle containing an exclamation mark. -
Page 8: Safety Instructions
- Observe prevailing legislation for public road transport. - Use flashing lights or other safety signs, when required. - Do not stand on the machine. - Use genuine LELY parts only. - Depressurise the hydraulic systems before starting work on them and/or before coupling/uncoupling hydraulic hoses. -
Page 9: Explanation Of Safety Decals On The Machine
innovators in agriculture EXPLANATION OF SAFETY DECALS ON THE MACHINE - Read the operator’s manual carefully before operating the machine. Observe instructions and safety rules during operation. - Danger! Moving parts. Stay clear of rotating machine parts. - Danger: folding parts. Keep away from the folding areas of parts. -
Page 10: Introduction
1 INTRODUCTION The LELY HIBISCUS 1015 CD Profi (fig.1) is a pull-type, twin-rotor cam rake for central delivery. The machine has 2 rotors with 15 tine arms, each equipped with 5 double tines. The tines give a clean sweep and move the grass to the centre in an airy windrow. -
Page 11: Linkage To The Tractor
innovators in agriculture 2 LINKAGE TO THE TRACTOR Link the machine to the tractor as follows: - Adjust the tractor’s three-point-hitch arms at an equal height. - Fit the lower arms to the linkage pins (cat. II / III) of the headstock (fig. -
Page 12: Transport
innovators in agriculture 3 TRANSPORT The HIBISCUS rake can be transported by the tractor after it has been adjusted to the transport position. The transport width is 3.0 m. Adjust the machine to the transport position as follows: - To reduce the transport height of the HIBISCUS rake to 3.90 m, the 4 outer tine arms of each rotor can be demounted and stored in the holder fitted on top of the rotor (fig. -
Page 13: Machine Adjustments
innovators in agriculture 4 MACHINE ADJUSTMENTS Ensure that no-one is near the machine when it is switched from the transport position to the working position. Put the machine into the working position as follows: - Pull the control cord of the hydraulic system or press the button on the control box and operate the tractor's double-acting valve. -
Page 14: Working Height
innovators in agriculture Working height - Adjust the rotor in a horizontal or slightly oblique (forward) position by means of the height adjustment system of the front swivel wheels. If the required height cannot be obtained with the help of the wind handle or hydraulic adjustment, try this by adjusting the wheels to any of the 6 possible positions. -
Page 15: Operating The Hibiscus
innovators in agriculture 5 OPERATING THE HIBISCUS • Ensure no-one is near the machine at the moment the PTO is engaged. • Do not allow anyone to come within a 25 m radius of the machine during operation. • Stop the tractor engine before leaving the tractor cab. •... -
Page 16: Forward Speed And Pto Speed
innovators in agriculture Forward speed and PTO speed Select a forward speed and PTO output (450-500 r.p.m., max. 540 r.p.m.), which will ensure a good, clean windrow. If the rotor speed is too high, the tines may release the crop too late. As a result, lumps of material will be scattered behind the machine. -
Page 17: Maintenance
innovators in agriculture 7 MAINTENANCE • Correct machine servicing is vital for ensuring reliable and safe operation. Maintenance after operation - Clean the machine thoroughly. - Grease the machine with an anti-corrosion agent. Pay special attention to the tines. Smooth tines without any rust stimulate an unhampered crop flow. - Page 18 innovators in agriculture - Apply grease to all nipples on the machine every forty working hours, as depicted in figure 18. 40 h - Apply a bit of grease to the bearing in the top of the rotor gearbox (fig. 19) every 100 working hours. Too much grease may damage the seals.
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Page 19: Periodic Maintenance
innovators in agriculture Periodic maintenance 275 kPa Periodic maintenance must be carried out: (2.75 bar) • at the start of the raking season; • before prolonged storage of the machine; • when the machine is used extensively during the season. - Grease all points of the machine listed in §... -
Page 20: Changing Oil In Gearboxes
innovators in agriculture - Check whether all safety decals are on the machine and not damaged (fig. 23). (P/N 9.1170.0408.0) (P/N 9.1170.0407.6) -2x- (P/N 9.1170.0420.5) -2x- (P/N 9.1170.0125.4) (P/N 9.1170.0437.1) -2x- (P/N 16.61.175) -3x- Changing oil in gearboxes Change the oil in the gearboxes of a new rake (or after assembly of a new gearbox) for the first time after approximately 30 working hours and every 250 working hours thereafter. -
Page 21: Ahydraulic System
Supplement A innovators in agriculture HYDRAULIC SYSTEM A.1 Adjustment of ground pressure relief system Standard adjustment of the ground pressure relief system is 5.0 MPa (50 bar). However, it may be necessary to re-adjust this standard pressure if the wheels underneath the rotors show too much compaction on grounds with insufficient bearing power, or if the rotors do not follow the ground contours properly. -
Page 22: Bhydraulic Diagram
Supplement B innovators in agriculture HYDRAULIC DIAGRAM B.1 Mechanically controlled Legend: Combined ram Accumulator Single acting (unfolding) Pressure gauge Double acting (working width) Buffer ram (combined) Breather Adjustable flow valve (one way) Rotating valve (3/2) Combined ram Sequence valve Double acting (unfolding) Distributor Single acting (headland position) Ball valve... -
Page 23: Electrically Controlled
Supplement B innovators in agriculture B.2 Electrically controlled Legend: Combined ram Electric valve (6/2) Single acting (unfolding) Accumulator Double acting (working width) Pressure gauge Breather Ball valve Double-acting ram (height adjustment) Combined buffer ram Double-controlled return valve Adjustable flow valve (one way) Electric valve (8/3) Combined ram Sequence valve... -
Page 24: Coptional Extras
Supplement C innovators in agriculture OPTIONAL EXTRAS Stabilisation chain The correct height of the hydraulic linkage is essential for the machine’s freedom of movement. It should therefore be maintained after initial adjustment. For tractors that do not have a consistent linkage height, a stabilisation chain can be supplied to steady the lower linkage position. -
Page 25: Dtechnical Details
Supplement D innovators in agriculture TECHNICAL DETAILS HIBISCUS 1015 CD Profi 1015 CD Profi+ Working width 9.2 - 10.2 m Transport width 3.0 m Transport height 3.85 / 4.80 m Transport length 6.8 m Diameter of rotor 4.5 m (incl. tine arms) Number of rotors x tine arms 2 x 15 Number of tines/tine arms... - Page 26 LELY INDUSTRIES NV Weverskade 110 NL-3147 PA Maassluis +31 (0)10 - 59 96 333 Fax +31 (0)10 - 59 96 444 www.lely.com Live Life Lely...
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