Jungheinrich ETV C20 Manuals

Manuals and User Guides for Jungheinrich ETV C20. We have 2 Jungheinrich ETV C20 manuals available for free PDF download: Operating Instructions Manual

Jungheinrich ETV C20 Operating Instructions Manual (228 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 10 MB

Transport
4
Safety Instructions for Assembly and Commissioning
4
Contents
8
JH Traction Battery Operating Instructions
12
Correct Use and Application
14
General
14
Correct Application
14
Approved Application Conditions
15
Ground Conditions
15
Proprietor Responsibilities
16
Adding Attachments
16
Optional Equipment
16
Truck Description
18
Application
18
Truck Models and Rated Capacity
18
Travel Direction Definition
19
Assembly Description
20
Functional Description
23
Safety Mechanisms
23
Emergency Stop Safety Feature
23
Deadman Switch
23
Operator Position
24
Curve Control
24
Drive System
24
Controls and Displays
24
Brake System
25
Steering
25
Steering with Defined Knob Position
25
Electrical System
25
Mast
26
Hydraulic System
26
Mast Support
26
Attachments
26
Technical Specifications
27
Performance Data
27
Dimensions
28
Tyre Type
31
Battery
31
Hydraulics
31
Mast Weights
32
Mast Weight Calculation Example
32
Overview of Formulae to be Applied
32
EN Norms
33
Condition of Use
34
Ambient Temperature
34
Electrical Requirements
34
Identification Points and Data Plates
35
Overview of Marking Points
35
Data Plate
37
Serial Number Position
37
Truck Load Chart
38
Capacity Plate
38
Attachment Load Chart
38
Sideshifter Capacity Plate
39
Jack Contact Points
39
Stability
40
Wind Loads
40
Attachment Points for the Mast Assembly
42
Lifting by Crane
43
Lifting the Truck by Crane
44
Securing the Truck During Transport
47
Securing the Industrial Truck for Transport
48
Using the Truck for the First Time
49
Wheel Flattening
49
Maintenance Personnel
50
Fire Protection
50
Battery Maintenance
50
Battery Disposal
50
General Notes on Handling Batteries
51
Battery Types
52
Exposing the Battery
53
Charging the Battery
57
Removing the Battery
60
Removing the Battery with the Battery Trolley
61
Battery Installation
62
Installing the Battery with the Battery Trolley
63
Operation
64
Hazardous Area
65
Displays and Controls
67
Display Unit
71
Symbols in the Display
73
Setting the Time
77
Battery Discharge Indicator
78
Battery Discharge Monitor
78
Hourmeter
78
Preparing the Truck for Operation
79
Checking the Truck before Daily Operation
79
Entry and Exit
81
Setting up the Operator Position
82
Adjusting the Driver's Seat
82
Adjusting the Driver's Weight
82
Adjusting the Backrest
83
Adjusting the Seat Position
83
Adjust the Seat Heating
84
Adjusting the Steering Column
85
Seat Belt
86
Checking the Seat Belt
86
Check the Automatic Locking System
86
Starting the Industrial Truck on Steep Slopes
86
Putting on the Seat Belt
87
Taking off the Seat Belt
87
Starting up the Truck
88
Safety Regulations for Truck Operation
88
Travel Routes and Work Areas
88
Travel Conduct
88
Negotiating Slopes and Inclines
90
Negotiating Lifts, Loading Ramps and Docks
90
Type of Loads to be Carried
90
Emergency Disconnect
91
Applying the Emergency Disconnect Switch
91
Releasing the Emergency Disconnect Switch
91
Emergency Stop
92
Re-Setting the Emergency Stop
92
Travel
93
Brakes
95
Braking with the Reversing Brake
96
Braking with the Coasting Brake
97
Braking with the Service Brake
97
Steering Type
98
Reverse Steering
98
Forward Steering
98
Setting the Steering Mode
98
Adjusting the Forks
99
Lifting, Transporting and Depositing Loads
100
Lifting and Lowering with the SOLO-PILOT
101
Lifting and Lowering with the MULTI-PILOT
101
Deactivating the Speed Reduction
102
Moving the Mast Holder with the SOLO-PILOT
103
Moving the Mast Holder with the MULTI-PILOT
103
Tilting the Mast / Fork Carriage with the SOLO-PILOT
104
Tilting the Mast / Fork Carriage with the MULTI-PILOT
104
Lifting Load Units
105
Transporting Load Units
106
Depositing Load Units
106
Operating Attachments
107
Moving the Sideshifter
110
Fitting Additional Attachments
112
Connecting Attachments Hydraulically
112
Emergency Lowering
113
Mast Emergency Lowering
113
Parking the Truck Securely
114
Troubleshooting
115
Recovering the Truck
115
Preparing to Move the Truck Without Its Own Drive System
116
Releasing the Magnetic Brake
116
Aligning the Drive Wheel
117
Towing the Truck
118
Activating the Magnetic Brake
120
Warning Messages
121
Keyless Access System
122
Activating the Keypad
125
Activating the Transponder Reader
126
Using the Display
127
Switching off the Truck
127
Changing the Set up Code
128
Adding a New Access Code
129
Deleting an Access Code
130
Displaying the Log in History
131
Using the Keypad
132
Switch on the Truck with the Access Code
132
Operating the Transponder Reader
137
Switching on the Truck with the Transponder
137
Changing the Set up Transponder
138
Adding a New Transponder
139
Deleting Transponders
140
Assistance Systems
142
Drive Control
142
Lift Control
142
Work Lights
143
Switching the Work Lights on and off
143
Camera System
144
Opening the Service Menu
146
Opens the Camera Settings
146
Opens the System Settings
146
Deactivates the Keypad
147
Opens the User Menu
147
Switching the Beacon on and off
148
Lift Height Cut off
149
Overriding the Lift Limit Cutout Without the Override Button
149
Overriding the Lift Limit Cutout with the Override Button
149
Electric Lift Limit
150
Lift Limit 2
151
Releasing Hydraulic Functions with the Override Button
151
Releasing Hydraulic Functions Without the Override Button
151
Forks Horizontal Button
152
Aligning the Load Handler Horizontally
152
Clamp Function Release Button
153
Weigher
154
Load Handler Work Lights LED
155
Removable Load Backrest
156
Load Backrest Disassembly
156
Load Backrest Assembly
156
Operation Control
157
Setting the Load Centre
160
Floor Spot
161
Industrial Safety and Environmental Protection
164
Maintenance
165
Cleaning
165
Working on the Electrical System
166
Consumables and Used Parts
166
Replacing the Drive Wheel
167
Replacing the Load Wheels
167
Lubricants and Lubrication Schedule
169
Handling Consumables Safety
169
Lubrication Schedule
171
Consumables
172
Grease Guidelines
172
Maintenance and Repairs
173
Preparing the Truck for Maintenance and Repairs
173
Lifting and Jacking up the Truck Safely
174
Raising and Jacking up the Truck Securely
174
Removing the Seat Panel
175
Removing the Floor Plate
175
Checking the Hydraulic Oil Level
176
Check the Hydraulic Oil Level
177
Removing the Safety Cover
178
Removing the Instrument Panel Cover
178
Checking Electrical Fuses
178
Fuse Ratings
179
Checking the Wheel Attachment
181
Decommissioning the Industrial Truck
182
Prior to Decommissioning
183
During Decommissioning
183
Restoring the Truck to Service after Decommissioning
184
Final De-Commissioning
186
Human Vibration Measurement
186
Maintenance and Inspection
188
Maintenance Checklist
189
Owner
189
Standard Equipment
189
Notes to the Operating
200
Safety Notices and Text Mark Ups
200
Traction Battery
204
Commissioning Unfilled Batteries
209
Battery Cell Cross Section
209
Top View of a Battery Cell
209
Discharging the Battery
210
Compensation Charging
211
Trickle Charging
211
Servicing Lead-Acid Batteries with Armour Plated Cells
212
Quality of Water for Adding Electrolyte
212
Daily
212
Weekly
213
Monthly
213
Annualy
213
Commissioning
215
Aquamatik Water Replenishment System
219
Water Replenishment System Design
219
Adding Water
220
Water Pressure
220
Water Drop
220
Pressure Water
220
Filling Time
221
Water Quality
221
Battery Tubing
221
Operating Temperature
221
Electrolyte Circulation
222
Pump
222
Battery Connection
222
Pressure Monitoring Module
222
Schematic Illustration
223
Cleaning Batteries
224
Cleaning the Battery with a High Pressure Cleaner
225
Storing the Battery
226
Disposal
226

Jungheinrich ETV C20 Operating Instructions Manual (227 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 12 MB

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Jungheinrich ETV C20 Operating Instructions Manual (228 pages)

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Jungheinrich ETV C20 Operating Instructions Manual (227 pages)

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