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Taylor-Dunn Huskey C-426 Operator's Manual

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Serial Number Range:
Starting: 207500
Ending: See Introduction Chapter
WARNING
READ THIS MANUAL BEFORE OPERATION OR
PERFORMING MAINTENANCE.
This manual contains important information regarding
the safe operation and maintenance of this vehicle. This
manual should be kept with the vehicle.
D
Operator's Manual
Huskey C-426
Use with Model Numbers:
C0-426-48AC
MC-425-14

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Summary of Contents for Taylor-Dunn Huskey C-426

  • Page 1 Operator’s Manual Huskey C-426 Serial Number Range: Use with Model Numbers: Starting: 207500 C0-426-48AC Ending: See Introduction Chapter WARNING READ THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE. This manual contains important information regarding the safe operation and maintenance of this vehicle. This manual should be kept with the vehicle.
  • Page 2 Representative or Service Advisor at your local dealership. Taylor-Dunn has a worldwide dealer and distribution network to provide replacement parts and service for our vehicles. Refer to our web site, www.taylor-dunn.com, for a dealer lookup application. Originally Published 1/15/2018 Revision D, 5/1/2018, contents subject to change without notice ®...

  • Page 3: Contact Information

    MC-425-14 CONTACT INFORMATION Service, Parts, Sales: Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles. Information regarding vehicle sales, replacement parts, or service should be obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com.

  • Page 4: The Taylor-Dunn Corporation

    As with all Taylor-Dunn vehicles; quality, service, support and reliability are built into all Tiger Tractor products. Shown below is just a small sample of what Taylor-Dunn has to offer to keep your business moving: Page 4 C0-426-48AC Operator’s Manual...

  • Page 5: Table Of Contents

    MC-425-14 Table of Contents Contact Information .......3 Throttle Pedal .........21 Foot Brake Pedal ........21 The Taylor-Dunn Corporation: ..4 Steering ..........21 Parking Brake, Automatic .......21 Introduction Seat Adjustment ........22 Who Should Read This Manual .....7 Vehicle Operation About This Manual .........7 General Safety Guidelines .....23...
  • Page 6 MC-425-14 Changing the Battery ......44 Side Extract Battery .......44 Transporting the Battery ......44 Tires ..........45 Air pressure ..........45 Tire Tread Wear ........45 Changing a Tire/Wheel assembly ..45 Replacing a Tire ........46 Tire Rotation ...........46 Cleaning ........... 47 Glass ............47 Plastic Windows ........47 Seats / Soft Doors ........47 Interior ............47...

  • Page 7: Introduction

    Taylor-Dunn web site. A place to record your vehicle information is provided on the inside front cover This manual is subject to change without notice. Updates are available through your dealer or the Taylor-Dunn web site at www.taylor-dunn.com.

  • Page 8: Glossary Of Terms

    MC-425-14 GLOSSARY OF TERMS There are a number of words and phrases used in this document that may have a different, special, or specific definition when use in the context of this document. A p p r o v e d O p e r a t o r The operator shall be seated in the operator seat with back up against Position the operator seat back cushion.
  • Page 9 MC-425-14 Seating position: When used in the context of occupant seating positions, “seat” is defined as a single seat cushion or a span of 20 inches on a bench seat. Sequence Fault A type of fault that disables the vehicle. Occurs when the switches require to operate the vehicle are not operated in the correct order.

  • Page 10: Conventions

    MC-425-14 CONVENTIONS Symbols and/or words used to define Dangers, Warnings, Cautions, and Notices are found throughout this manual. The “Words” in this context will be referred to as “Signal words.” The words defined here as “signal words” may be used elsewhere in the text of this document without being a signal word.

  • Page 11: Responsibilities

    RESPONSIBILITIES Of the Owner... The owner of this or any Taylor-Dunn vehicle is responsible for the overall maintenance and repairs of the vehicle, as well as the training of operators. The owner is responsible for operator training. Refer to Driver Training section for details.

  • Page 12: Vehicle Modifications

    Taylor-Dunn vehicles are designed and manufactured in accordance with ANSI/ITSDF, and OSHA regulations. Electrical and/or mechanical modifications are not approved. This includes the use of replacement components not obtained from Taylor-Dunn or the use of Taylor-Dunn components intended for other models.. Motor Speed Control Programming:...

  • Page 13: Replacement Parts

    Due to the unknown properties of non-Taylor-Dunn tested components or from components not originally equipped on the vehicle, we cannot approve their use in a Taylor-Dunn vehicle. C0-426-48AC Operator’s Manual...

  • Page 14: About Your Vehicle

    MC-425-14 About Your Vehicle The purchase of your Taylor-Dunn vehicle shows a belief in high quality products manufactured in the USA. Your new vehicle operates entirely on electric battery power. It is an emissions free vehicle. Taylor-Dunn, a leading manufacturer of electric burden and personnel carriers since 1949, wants to be sure this vehicle provides years of reliable service.

  • Page 15: How To Identify Your Vehicle

    MC-425-14 HOW TO IDENTIFY YOUR VEHICLE Data Plate To identify the model series of your vehicle, refer to the vehicle data plate. Where to Find Data Plate and Serial Number The vehicle identification number is in three locations as shown in the illustrations below: ID tag on the frame Data plate on the kick panel C0-426-48AC Operator’s Manual...

  • Page 16: Taking Delivery Of Your Vehicle

    Immediately contact your dealer and report the problem. The report must be made within 24 hours of receiving the vehicle and its accessories. The only personnel authorized to repair, modify, or adjust any part of this or any Taylor-Dunn vehicle is a factory authorized service technician.

  • Page 17: Driver Training

    • Know how to properly load and unload cargo. • Know how to properly park this vehicle. • Recognize an improperly maintained vehicle. • Demonstrate the ability to handle this vehicle in all conditions. www.taylor-dunn.com C0-426-48AC Operator’s Manual Page 17...

  • Page 18: Vehicle Controls

    MC-425-14 Vehicle Controls Start Switch Headlight Switch #1: The Start switch turns the vehicle electrical #3: Push the top of the headlight switch to turn control system ON. Insert the key and rotate the lights on. Push the bottom of the switch to the switch clockwise to turn the vehicle system turn the lights off.

  • Page 19: Emergency Stop Switch

    MC-425-14 Emergency Stop Switch CAUTION Unless in an emergency, do not activate the Emergency Stop Switch while the vehicle is in motion. This vehicle is equipped with an automatic electric parking brake. Activating the Emergency Stop Switch will immediately apply the brake and abruptly stop the vehicle. This may result in injury to the occupants and/or upsetting the load being carried or towed.

  • Page 20: Dash Gauge

    MC-425-14 Dash Gauge The gauge on the dash has many functions. The display will cycle through the functions while the vehicle is in operation. Some functions may not be displayed depending on the current situation of the vehicle. Hour Meter Battery Status Speedometer Battery Status Indicator-bar graph:...

  • Page 21: Throttle Pedal

    MC-425-14 Throttle Pedal #1: The throttle pedal is located to the right of the brake pedal. It controls the speed of the vehicle and operates similar to the throttle pedal in an automobile. Press the pedal to increase speed and release the pedal to decrease speed.

  • Page 22: Seat Adjustment

    MC-425-14 Seat Adjustment WARNING DO NOT attempt to adjust the seat while the vehicle is in motion. Adjusting the seat while in motion could result in sudden and violent uncontrolled movement of the seat. The sudden movement of the seat could cause the driver to lose control of the vehicle or eject the occupant from the vehicle resulting in severe personal injury and/or property damage.

  • Page 23: Vehicle Operation

    MC-425-14 Vehicle Operation General Safety Guidelines WARNING Your ability to operate a motor vehicle can be seriously impaired with blood alcohol levels far below the legal minimum. If you have been drinking alcohol, don’t drive. Ride with a designated non-drinking driver, call a cab, or use public transportation. WARNING The advanced technology built into the vehicle motor control has many systems to monitor the condition and operation of the vehicle to maintain safe operation.
  • Page 24 MC-425-14 • Do not drive over loose objects, holes, or bumps. • Do not drive under any object that is less than 80 inches (203 cm) from the ground. • Do not drive off of curbs or other steep drop-offs more than 2 inches high. •...

  • Page 25: Seat Belts (Optional)

    Safety seat belts should only be installed on vehicles equipped with Taylor-Dunn approved Operator Protective Structure (OPS) such as a steel cab or cage. Fiberglass cabs or sun tops do not qualify as an OPS.

  • Page 26: All Seat Belt Types

    Taylor-Dunn recommends that all safety belt assemblies used in vehicles involved in a collision be replaced. However, if the collision was minor and a qualified technician finds that the belts do not show damage and continue to operate properly, they do not need to be replaced.

  • Page 27: Starting

    MC-425-14 Starting WARNING Before operating this vehicle: Refer to General Safety Guidelines at the beginning of this chapter. NO PASSENGERS are to be Note: This vehicle is equipped with an operator presence transported on this vehicle. switch which disables the vehicle when the driver Operator ONLY in the approved is not present.

  • Page 28: Driving

    MC-425-14 Driving Before operating this vehicle: • Perform all daily and pre-operation checks as defined in the Vehicle maintenance section. • Refer to General Safety Guidelines at the beginning of this chapter. WARNING DO NOT exceed the maximum rated speed for your vehicle, locally imposed speed limits, or the safe operating speed for conditions.
  • Page 29 MC-425-14 Stopping Release the throttle pedal and use your right foot to press the brake pedal. The amount of force required to stop the vehicle will vary depending on the environment and load on the vehicle. Unless in an emergency, do not turn the start witch OFF until the vehicle has come to a complete stop.

  • Page 30: Loading Cargo

    • The standard designated cargo area is the rear deck. Only load cargo on the deck unless the vehicle has been equipped with Taylor-Dunn approved alternative cargo storage areas. • Cargo shall only be transported in the designated cargo area of the vehicle and evenly distributed with the center of gravity close to the center of the designated cargo area.

  • Page 31: Vehicle Load Capacity, Definition

    MC-425-14 Vehicle Load Capacity, Definition The rated maximum load capacity of a vehicle is the load carrying capacity of the standard model. The maximum load is on the vehicle’s data plate. Occupants and optional equipment added to the vehicle at time of manufacture or installed after delivery by the dealer or user reduces the capacity.

  • Page 32: Towing

    • Do not exceed the DBP towing capacity of the vehicle. See Specifications and DBP definition. • Only use Taylor-Dunn approved trailer hitches. • Do not exceed the capacity of the trailer hitch installed on the vehicle. • Do not exceed the load capacity of the trailer. Refer to documentation supplied with your trailer for information regarding load capacity of the trailer.

  • Page 33: Hitch Release

    MC-425-14 Hitch Release Your vehicle may be equipped with an optional remote hitch release. This will be a lever located to the right of the driver seat. WARNING Do not operate the hitch release lever while on a grade or while the vehicle is in motion. •...
  • Page 34 MC-425-14 Towing This Vehicle To tow this vehicle, attach a tow strap to the front bumper tow-bar. Use another driver to steer this vehicle while NOTICE it is being towed. Be sure the driver uses the brakes when the towing vehicle slows or stops. Do not tow the vehicle faster than 5 mph or its This vehicle is not designed to be towed maximum designed speed, whichever is lower.

  • Page 35: Park Brake Bypass Switch

    MC-425-14 Park Brake Bypass Switch WARNING The park brake should be disabled for servicing or towing procedures only. Do not operate the vehicle while the automatic park brake is disabled. Operating the vehicle with the automatic park brake disabled could lead to severe bodily injury and/or property damage. This vehicle is equipped with an automatically applied electric park brake.

  • Page 36: Charging Your Vehicle

    MC-425-14 Charging Your Vehicle GENERIC SAFETY GUIDELINES DANGER The charger must be connected to a properly grounded AC receptacle. Improper connection will increase the risk of electric shock and can cause severe personal injury or death. WARNING • Explosive mixtures of Hydrogen gas are present within battery cells at all times. Do not work with or charge a battery in an area where open flames (including gas furnace or water heater pilots), sparks, cigarettes, or any other sources of combustion are present.

  • Page 37: Charging Time

    The United States Federal, State or local regulations may require the use of a Ground Fault Interrupter (GFI) cable or AC outlet equipped with a GFI for charging your vehicle. A charger cord with an integral GFI is available through your Taylor-Dunn dealer. C0-426-48AC Operator’s Manual...

  • Page 38: Storing And Returning To Service

    MC-425-14 Storing and Returning to Service Both storing your vehicle and returning it to service should only be performed by authorized personnel. NOTICE Storing Your Vehicle • Clean the batteries, then fill and charge before Storing batteries that are putting the vehicle in storage. Do not store batteries discharged or allowing stored in a discharged condition.

  • Page 39: Vehicle Maintenance

    MC-425-14 Vehicle Maintenance Daily Inspection The following items should be inspected once every day before the vehicle is put into service: • External frame damage (body). • Operation of all lights, warning alarms. • Smooth and proper operation of seat belts (if equipped). •...

  • Page 40: Interlock Switch Inspection

    MC-425-14 INTERLOCK SWITCH INSPECTION The interlock switches should disable vehicle operation when activated. Perform the following to confirm proper operation. If any one test fails, then immediately remove the vehicle from service and refer repair to a qualified technician. WARNING These procedures may result in unexpected vehicle movement.

  • Page 41: Maintenance Schedule

    MC-425-14 MAINTENANCE SCHEDULE Most of these items should only be performed by a qualified technician. Details regarding the service procedures can be found in the vehicle service manual. Any problems found during an inspection should be repaired before the vehicle is put back into service. •...

  • Page 42: Battery Maintenance

    MC-425-14 BATTERY MAINTENANCE WARNING High Voltage is present in the battery compartment. DO NOT touch the battery terminals during servicing of the battery as this may result in severe electric shock and/or death. DANGER • Battery electrolyte is poisonous and corrosive. It contains sulfuric acid. Avoid contact with skin, eyes or, clothing.

  • Page 43: Cleaning

    MC-425-14 Cleaning WARNING 1) Refer to battery warnings at the start of this chapter. 2) Place the Directional Control switch in the center “off” position (neutral). 3) Turn the Start switch OFF. 4) Place blocks under the front or rear wheels to prevent vehicle movement. 5) Disconnect the main battery plug.

  • Page 44: Changing The Battery

    MC-425-14 CHANGING THE BATTERY Side Extract Battery Remove WARNING Before removing the battery: 1) Park the vehicle on a level surface. 2) Position the vehicle as close as possible to the platform where the battery will be stored. 3) Place the Directional Control switch in the center OFF position. 4) Make sure the Start switch is in the OFF position.

  • Page 45: Tires

    MC-425-14 TIRES Air pressure The vehicle is equipped with soft solid zero pressure tires. Tire Tread Wear It is important to periodically inspect the tread on each tire for wear. Driving with inadequate tread increases the risk of losing control of the vehicle due to hydroplaning on a wet road surface. Extreme tire wear can result in sudden tire failure and loss of control of the vehicle.

  • Page 46: Replacing A Tire

    Never mix tire types, tire sizes, speed ratings, or load capacity. Only use the tire types and sizes approved for use on this model. Contact your authorized Taylor-Dunn dealer to confirm approved tire types and sizes. Mixing tires or installing a tire that is not approved may: •...

  • Page 47: Cleaning

    MC-425-14 CLEANING Under Carriage For long life, it is important to keep the under Glass carriage of the vehicle clean from caked on dirt, mud, or road salt. Any of these substances will The front, rear, and hard door windows are made cause accelerated corrosion of the frame and of standard automotive glass and can be cleaned lead to premature failure.

  • Page 48: Standard Specifications

    MC-425-14 Standard Specifications ITEM SPECIFICATION Occupancy Driver only, no passengers Dimensions 94 L x 39 W x 54 H Inches Length includes standard hitch 2,388 L x 991 W x 1,372 H Millimeters Turning Radius 74.5 Inches (1,892 Millimeters) Weight (without battery) 2,700 pounds (1,224 kg) Battery Compartment Lift out 18.5 x 32 x 24 Inches (470 x 812 x 610 mm)

  • Page 49: Index

    Pets Towing Trailers Interior Pets, Transporting Plastic Windows Seats Soft Doors Web Site Under Carriage Regen 29 Web site, Taylor-Dunn Coasting Regen braking Collisions Regenerative braking Returning to Service Data plate Dealer List Seat Belts Direction of travel Lap Belt...
  • Page 50 MC-425-14 Page 50 C0-426-48AC Operator’s Manual...
  • Page 51 MC-425-14 WARNING CALIFORNIA Proposition 65 Warning Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 52 MC-425-14 ® Taylor-Dunn Mfg. 2114 W. Ball Rd. Anaheim, CA 92804 (800)-688-8680 (714) 956-4040 (FAX) (714) 956-0504 Visit our Web site: www.taylor-dunn.com Page 52 C0-426-48AC Operator’s Manual...

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