Jungheinrich DFG 430 Operating Instructions Manual

Jungheinrich DFG 430 Operating Instructions Manual

Diesel particulate filter

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Diesel Particulate Filter
Operating Instructions
Operating Instructions
51098680
08.10
12.07 -
G
G
DFG 316-320
DFG 316s-320s
DFG 425-435
DFG 425s-435s

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Table of Contents
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Summary of Contents for Jungheinrich DFG 430

  • Page 1 Diesel Particulate Filter 12.07 - Operating Instructions Operating Instructions 51098680 DFG 316-320 DFG 316s-320s 08.10 DFG 425-435 DFG 425s-435s...
  • Page 2 Used to indicate standard equipment. Used to indicate optional equipment. Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
  • Page 4: Table Of Contents

    Table of contents Overview DFG 316-320 ..............2 Overview DFG 316s-320s ..............3 Overview DFG 425-435 ..............4 Overview DFG 425s-435s ..............5 Functional description ................. 6 Regeneration suppression: ..............6 Meaning of the indicator lamps and relevant actions ......7 Safety instructions ................
  • Page 6 Diesel Particle Filter Diesel Particle Filter The filter system must only be used for the exhaust gas filtering of diesel engines. The manufacturer shall accept no liability if the product is not used in the manner in- tended. The User's Manual of the vehicle, the general accident prevention regulations and all other generally recognised rules pertaining to safety and industrial health are to be complied with at all times.
  • Page 7: Overview Dfg 316-320

    Overview DFG 316-320 Wire harness Hose line Metal line 1 Indicators and switches for regeneration suppression 2 Reservoir indicator connection as per wiring diagram 3 Diesel return line to fuel tank 4 Metering pump 5 Additive tank with additive filter 6 Additive tank ventilation/discharge 7 Diagnostic connector 8 HJS-ECU...
  • Page 8: Overview Dfg 316S-320S

    Overview DFG 316s-320s Wire harness Hose line Metal line 1 Indicators and switches for regeneration suppression 2 Reservoir indicator connection as per wiring diagram 3 Diesel return line to fuel tank 4 Metering pump 5 Additive tank with additive filter 6 Additive tank ventilation/discharge 7 Diagnostic connector 8 HJS-ECU...
  • Page 9: Overview Dfg 425-435

    Overview DFG 425-435 Wire harness Hose line Metal line 1 Indicators and switches for regeneration suppression 2 Reservoir indicator connection as per wiring diagram 3 Diesel return line to fuel tank 4 Metering pump 5 Additive tank with additive filter 6 Additive tank ventilation/discharge 7 Diagnostic connector 8 HJS-ECU...
  • Page 10: Overview Dfg 425S-435S

    Overview DFG 425s-435s Wire harness Hose line Metal line 1 Indicators and switches for regeneration suppression 2 Reservoir indicator connection as per wiring diagram 3 Diesel return line to fuel tank 4 Metering pump 5 Additive tank with additive filter 6 Additive tank ventilation/discharge 7 Diagnostic connector 8 HJS-ECU...
  • Page 11: Functional Description

    Functional description The filter system consists of a diesel particle filter using sintered metal technology and a fully automatic regeneration unit. The latter is able to burn off the soot trapped by the filter without intervention by the driver and to do so under any engine operating conditions.
  • Page 12: Meaning Of The Indicator Lamps And Relevant Actions

    Meaning of the indicator lamps and relevant actions The filter system must only be operated on by the manufacturer’s specialist service engineers. Start phase - Both indicator lamps lit constantly approx. 10 sec.: Filter system check If neither of the indicator lamps lights up during this test, there is a fault in the system.
  • Page 13: Safety Instructions

    The additive used is detrimental to human health and is subject to special directions that are listed in detail in the next section entitled "Consumables". Operating the diesel particle filter in conjunction with the Jungheinrich ISM or other access systems.
  • Page 14: Consumables

    Consumables Follow special instructions / consult safety data sheet Identification R 40 Irreversible damage possible. R 51 Poisonous for water organisms. R 53 May have long-term harmful effect in water. R 65 Harmful to health: can cause lung damage if swallowed. R 66 Repeated contact can cause brittle cracked skin.
  • Page 15: Maintenance / Care / Repair

    Maintenance / Care / Repair Any work performed on the filter system, service and repairs must only be carried out by the manufacturer’s specialist service engineers. Use only spare parts and materials approved by the manufacturer. To ensure the long useful life of the filter system always follow the hints and actions listed for error messages.

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