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Jungheinrich DFG 430 Manuals
Manuals and User Guides for Jungheinrich DFG 430. We have
5
Jungheinrich DFG 430 manuals available for free PDF download: Operating Instructions Manual
Jungheinrich DFG 430 Operating Instructions Manual (186 pages)
Brand:
Jungheinrich
| Category:
Forklifts
| Size: 7.94 MB
Table of Contents
Table of Contents
7
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
12
Proprietor Responsibilities
13
Adding Attachments And/Or Accessories
13
B Truck Description
15
Application
15
Truck Models and Rated Capacity
15
Assemblies and Functional Description
16
Assembly Overview
16
Functional Description
17
Technical Specifications
19
Performance Data
19
Dimensions
22
Weights
25
Mast Versions
26
Tyre Type
29
Engine Data
30
Norms
31
Conditions of Use
32
Electrical Requirements
32
Identification Points and Data Plates
33
Data Plate
35
Truck Capacity Plate
36
Attachment Capacity Plate
37
Stability
37
C Transport and Commissioning
39
Transport
39
Truck Laden
39
Centre of Gravity of the Truck
39
Lifting the Truck by Crane
40
Loading with Another Industrial Truck
41
Securing the Truck During Transport
42
Using the Truck for the First Time
43
D Fuelling the Truck
45
General
45
Safety Regulations for Handling Diesel Fuel and LPG
45
LPG System Relief Valve
47
Adding Diesel
48
Fuelling
48
Fuelling with Fuel Containers
49
LPG Containers
50
LPG Bottles
50
Liquid Gas Tank
53
Fuel Level Indicator
54
Display Unit
54
Level Indicator for LPG Bottles (O)
54
E Operation
55
Safety Regulations for the Operation of the Forklift Truck
55
Displays and Controls
57
Control Panel with Display Unit
59
Preparing the Truck for Operation
62
Checks and Operations to be Performed before Starting Daily Operation
62
Entry and Exit
63
Trucks with Reduced Headroom X (O)
63
Setting up the Operator Position
64
Seat Belt
68
Industrial Truck Operation
69
Safety Regulations for Truck Operation
69
Preparing the Truck for Operation
71
Parking the Truck Securely
74
Emergency Disconnect
75
Travel
76
Steering
77
Brakes
78
Adjusting the Forks
80
Replacing the Forks
81
Lifting, Transporting and Depositing Loads
82
Operating the Lift Mechanism and Integrated Attachments
84
Safety Instructions for Operating Additional Attachments
89
Operating Additional Attachments for the SOLO-PILOT
92
Fitting Additional Attachments
94
Towing Trailers
96
Optional Equipment
98
Steel Cab
98
Sliding Windows
99
Panel Door
100
Operator Position Extension
100
Backrest Extension
101
Heating and Air Conditioning System
102
Removable Load Backrest
104
Fire Extinguisher
104
Rockinger Coupling with Hand Lever or Remote Control
105
Camera System
106
Optional Equipment for Working in Areas with Heavy Accumulation of Dust
107
Roof Window Wiper
107
Tilt Angle Display
108
Speed Reduction
108
Reversing Block
108
Direction Switch Mounted to the Steering Column
108
Temperature Control System
109
Troubleshooting
110
Operating the Truck Without Its Own Drive System
113
F Industrial Truck Maintenance
117
Operational Safety and Environmental Protection
117
Maintenance Safety Regulations
118
Servicing and Inspection
123
Maintenance Checklist DFG
123
Owner
123
Customer Service
127
Maintenance Checklist TFG
135
Owner
135
Customer Service
139
Lubricants and Lubrication Schedule
148
Handling Consumables Safely
148
Lubrication Schedule
150
Consumables
151
Maintenance and Repairs
154
Preparing the Truck for Maintenance and Repairs
154
Opening the Rear Panel
154
Unlocking the Engine Bonnet
155
Checking the Wheel Attachments
156
Hydraulic System
157
Engine Maintenance
160
Checking Electrical Fuses
173
Starter Battery
177
Exhaust System
178
Seat Belt Maintenance
179
Transmission
179
Brake
180
Restoring the Truck to Service after Maintenance and Repairs
181
Decommissioning the Industrial Truck
182
Prior to Decommissioning
183
During Decommissioning
183
Restoring the Truck to Service after Decommissioning
184
Safety Tests to be Performed at Intervals and after Unusual Incidents
185
Final De-Commissioning, Disposal
186
Human Vibration Measurement
186
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Jungheinrich DFG 430 Operating Instructions Manual (151 pages)
Brand:
Jungheinrich
| Category:
Forklifts
| Size: 7.46 MB
Table of Contents
Table of Contents
4
Correct Use and Application of the Truck B
6
B Description of Truck
8
Description of Truck
8
Description of Use
8
Description of Assemblies and Function
9
Truck
10
Mast
11
Changes in Operational Requirements
11
Safety Devices
11
Technical Data -- Standard Equipment
12
Data Tables -- DFG/TFG 316/320
21
Data Tables -- DFG/TFG 420--430
23
Data Tables -- DFG/TFG 540--550
26
Labels and Plates
30
Truck Rating Plate
31
Load Diagrams
32
Transportation and Commissioning
34
Transportation
35
Commissioning
37
Truck Refuelling
40
Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas
40
Filling with Diesel Fuel
41
Changing the Gas Bottle
42
Trucks Fitted with Twin--Gas Bottles
44
E Operation
46
Safety Regulations Governing the Operation of the Forklift Truck
46
Description of Drivers Controls and Display Elements
48
Checks and Activities before Daily Use
56
Using the Truck
62
Start Process TFG
65
Start Process DFG
66
Fault Displays During Operation
68
Operation of the Forklift Truck
70
Safety Regulations Applicable When Operating the Truck
70
Driving
72
Braking
73
Operating the Mast and Attachments
76
Picking Up, Transporting and Setting down Load Units
78
Instructions for the Use of Restraint Belts
85
Parking the Truck Safely
87
Engine Housing and Service Covers
88
Towing
90
Towing Trailers
90
Trailer Loads
91
Fault Locating Operations
92
F Truck Maintenance
94
Operational Safety and Environmental Protection
94
Safety Regulations Applicable to Truck Maintenance
94
Servicing and Inspection
96
Maintenance Check-List DFG/TFG
97
Maintenance Check-List DFG
99
Maintenance Check-List TFG
100
Coolant Specification
101
Lubricant Specifications
103
Fuel Specification -- DFG
107
Lubrication Chart
108
Lubrication Diagram -- DFG/TFG 316--430
109
Lubrication Diagram -- DFG/TFG 540--550
110
Description of Maintenance and Repair Work
111
Preparing the Truck for Maintenance and Repair Work
111
Engine Maintenance TFG 316/320
111
Engine Maintenance DFG 316/320
114
Engine Maintenance TFG 420--430
117
Engine Maintenance DFG 420--430
119
Engine Maintenance TFG 540--550
122
Engine Maintenance DFG 540--550
124
Check Coolant Concentration
127
Clean/Change Air Filter Cartridge
128
Transmission Unit -- DFG/TFG 316/320
129
Transmission Unit -- DFG/TFG 420--430
130
Transmission Unit -- DFG/TFG 540--550
131
Brakes
132
Change Wheels
134
Hydraulic System
135
Electrical System
136
Exhaust System
139
Decommissioning
139
Inspection
140
Safety Checks to be Performed at Regular Intervals and Following any Untoward Incidents (D: Accident Prevention Check According to BGV D27)
141
Storage
142
Disposal
146
Appendix For Diesel Engine Exhaust Gas Filter - - STX Type
148
Introduction
148
Regeneration
148
Jungheinrich DFG 430 Operating Instructions Manual (123 pages)
Brand:
Jungheinrich
| Category:
Forklifts
| Size: 7.8 MB
Table of Contents
Table of Contents
4
A Correct Use and Application
8
B Truck Description
10
Application
10
Assemblies and Functional Description
11
Truck
12
Standard Version Specifications
14
Performance Data DFG 316-320
14
Engine Data
21
Tyres
23
Mast Versions
24
EN Standards
27
Operating Conditions
27
Identification Points, Warning Labels and Data Plates
28
Truck Data Plate
29
Truck Load Diagram
29
Attachment Load Diagram
30
C Transport and Commissioning
32
Lifting by Crane
32
Securing the Truck During Transport
33
Using the Truck for the First Time
34
Towing the Truck
34
D Fuelling the Truck
36
Safety Regulations for Handling Fuel
36
Filling with Diesel
37
Replace the LPG Bottle
38
E Operation
42
Safety Regulations for the Operation of Industrial Trucks
42
Controls and Displays
44
Starting up the Truck
49
Daily Checks and Operations to be Performed before Starting Work
49
Trucks with Reduced Headroom X (O)
49
Adjusting the Driver's Seat
51
Safety Restraint Belt
52
Adjust Steering Column
54
Starting the Truck
55
Starting Procedure for the TFG
56
Starting Procedure for the DFG
57
Operational Fault Displays
59
Stopping the Engine1
60
Industrial Truck Operation
61
Safety Regulations for Truck Operation
61
Travel
63
Steering
65
Braking
65
Mast and Attachment Operation
66
Collecting, Transporting and Depositing Loads
70
Parking the Truck Securely
74
Towing Trailers
76
Troubleshooting
77
F Industrial Truck Maintenance
80
Operational Safety and Environmental Protection
80
Maintenance Safety Regulations
80
Servicing and Inspection
82
DFG/TFG Maintenance Checklist
83
DFG Maintenance Checklist
85
TFG Maintenance Checklist
86
Coolant Specification
87
DFG Fuel Specifications
88
Lubrication Schedule
89
Consumables
90
Maintenance and Repairs
92
Preparing the Truck for Maintenance and Repairs
92
Engine Panel
93
Starting Aid
93
Servicing the Engine DFG
94
Engine Servicing TFG
98
Checking the Hydraulic Oil Level
101
Gas System Drain Tap
102
Checking the Coolant Level
103
Checking the Coolant Concentration
104
10.10 Filling the Cooling Circuit
104
10.11 Cleaning/Replacing the Air Filter Cartridge
105
10.12 DFG/TFG Transmission
106
10.13 Brake
107
10.14 Checking the Wheel Attachments
108
10.15 Hydraulic System
108
10.16 Clean/Replace Hydraulic Reservoir Discharge System
108
10.17 Electrical Equipment
109
Exhaust System
113
Restoring the Truck to Service after Cleaning or Repairs
113
Decommissioning the Industrial Truck
113
Prior to Decommissioning
113
During Decommissioning
114
Returning the Truck to Operation after Decommissioning
114
Safety Checks to be Performed at Regular Intervals and Following any Unusual Incidents
115
Final De-Commissioning, Disposal
115
HUSS FS - MK Series Diesel Particle Filter Operating Instructions
116
Important General Instructions
116
Important Safety Instructions
116
Functional Description
117
HUSS Control Operation
118
HUSS Control Operating Instructions
119
Regeneration
120
Maintenance
123
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Jungheinrich DFG 430 Operating Instructions Manual (103 pages)
Brand:
Jungheinrich
| Category:
Trucks
| Size: 5.1 MB
Table of Contents
Table of Contents
6
A Correct Use and Application of the Truck
10
B Truck Description
12
Application
12
Assemblies and Functional Description
13
Truck
14
Standard Version Specifications
16
Performance Data
17
Dimensions
18
Motor Data
20
Tyres
20
Mast Versions
21
EN Norms
23
Conditions of Use
23
Identification Points and Data Plates
24
Truck Data Plate
24
Truck Load Diagram
25
Fork Load Diagram (Basic Model)
26
Attachment Load Diagram
26
C Transport and Commissioning
28
Lifting by Crane
28
Securing the Truck During Transport
29
Commissioning
30
Towing the Truck
30
D Filling the Truck with Fuel
32
Safety Regulations for Handling Diesel Fuel and LPG
32
Filling with Diesel
33
Replacing the LPG Bottle
34
E Operation
36
Safety Regulations for the Operation of Forklift Trucks
36
Controls and Displays
38
Checks and Operations to be Performed before Starting Daily Work
47
Starting up the Truck
47
Trucks with Reduced Headroom X (O)
47
Adjusting the Driver's Seat
48
Safety Restraint Belt
51
Adjusting the Steering Column
51
Starting the Truck
52
Starting Procedure for the TFG
53
Starting Procedure for the DFG
54
Operational Fault Displays
56
Stopping the Motor 1
57
Industrial Truck Operation
58
Safety Regulations for Truck Operation
58
Travel
59
Steering
61
Braking
61
Mast and Attachment Operation
62
Collecting, Transporting and Depositing Loads
64
Using the Seat Belt
69
Parking the Truck Securely
71
Motor Panel
72
Towing
73
Towing Trailers
74
Tow Loads
74
Troubleshooting
75
F Maintenance of the Forklift Truck
78
Operational Safety and Environmental Protection
78
Maintenance Safety Regulations
78
Servicing and Inspection
80
DFG/TFG Maintenance Checklist
81
DFG Maintenance Checklist
83
TFG Maintenance Checklist
84
Coolant Specification
85
DFG Fuel Specifications
86
Lubrication Schedule
87
Fuels, Coolants and Lubricants
88
Maintenance and Repairs
89
Prepare the Truck for Maintenance and Repairs
89
Motor Servicing DFG
90
Motor Servicing TFG
93
Checking the Coolant Concentration
95
Cleaning/Replacing the Air Filter Cartridge
96
DFG/TFG Transmission
97
Brakes
98
Checking the Wheel Attachments
99
Hydraulic System
99
Bleeding/Cleaning/Replacing the Hydraulic Reservoir
99
10.11 Electrical System
100
Exhaust System
102
Recommissioning
102
Decommissioning the Industrial Truck
102
Prior to Decommissioning
102
During Decommissioning
103
Restoring the Truck to Operation after Decommissioning
103
Safety Tests to be Performed at Intervals and after Unusual Events (D: Accident Prevention Check According to BGV D27)
103
Jungheinrich DFG 430 Operating Instructions Manual (15 pages)
Diesel Particulate Filter
Brand:
Jungheinrich
| Category:
Compact Loader
| Size: 2.5 MB
Table of Contents
Table of Contents
4
Overview DFG 316-320
7
Overview DFG 316S-320S
8
Overview DFG 425-435
9
Overview DFG 425S-435S
10
Functional Description
11
Regeneration Suppression
11
Meaning of the Indicator Lamps and Relevant Actions
12
Safety Instructions
13
Consumables
14
Maintenance / Care / Repair
15
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